一种双冗余伺服控制器及其主备自主切换方法

By using DSP and FPGA collaborative detection, combined with hardware and serial port switching methods, a highly reliable autonomous switching of dual redundant servo controllers was achieved, solving the problem of incomplete fault isolation in existing technologies and meeting the high reliability requirements of long-endurance UAVs.

CN120802789BActive Publication Date: 2026-07-17XIAN MICROELECTRONICS TECH INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAN MICROELECTRONICS TECH INST
Filing Date
2025-08-01
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing dual-redundant servo controllers lack processor fault detection coverage and fault isolation, resulting in fault propagation and poor reliability during machine switching, making it difficult to meet the high reliability requirements of long-endurance UAVs.

Method used

Fault detection is performed using DSP and FPGA in collaboration. Combined with heterogeneous redundancy methods such as hardware switching, serial port switching, and heartbeat switching, the primary and backup machines are identified by hardware ID. A one-way switching mode is designed to ensure automatic switching to the backup machine when the primary machine fails.

Benefits of technology

It improved the fault detection rate by 5%, reduced the possibility of the main power drive module not being turned off by 20%, and improved the reliability of the main and backup automatic switching by 20%.

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Abstract

本发明公开了一种双冗余伺服控制器及其主备自主切换方法,属于电动伺服控制技术领域。控制器包括主机和备机;所述主机和备机均包括信号连接的DSP处理器、FPGA、硬件ID识别模块、电机功率驱动IPM和切机指令模块;所述DSP处理器和FPGA分别连接有LDO电源模块;所述FPGA通信连接控制系统;所述电机功率驱动IPM连接执行机构;主机和备机的DSP处理器信号连接;主机和备机的切机指令模块信号连接。本发明公开了一种双冗余伺服控制器的主备自主切换方法,采用DSP和FPGA协同进行故障检测及处理,故障检测率提高了5%,故障时主机功率驱动IPM模块输出未关断的可能性降低了20%;采用硬件切机、串口切机及心跳切机3种异构冗余切机方式,主备自主切机的可靠性提高了20%。
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