Multi-motor cooperation transfer high-efficiency intelligent forming equipment
The highly efficient and intelligent molding equipment, which uses multiple motors for transport, solves the problems of low production efficiency and air pollution in hot press molding machines, and realizes automated production and efficient treatment of toxic gases, thereby improving safety and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU UNIV OF SCI & TECH
- Filing Date
- 2025-08-01
- Publication Date
- 2026-07-21
AI Technical Summary
Existing hot press molding machines suffer from low production efficiency, high labor intensity for operators, high safety risks, and serious air pollution in the workshop, especially the health risks caused by toxic gas emissions during rubber vulcanization and the problem of high-energy-consuming ventilation systems.
Design a high-efficiency intelligent molding equipment with multi-motor coordination for transfer, including protective ventilation components, material conveying components, hot pressing components, and transfer components. Automated equipment is used for feeding, unloading, and transfer. Combined with a protective shell and ventilation system, toxic gases are centrally treated, improving the degree of automation and safety.
It has improved production efficiency, reduced the labor intensity and safety risks of operators, effectively treated toxic gases, improved the air environment in the workshop, and reduced energy consumption.
Smart Images

Figure CN120816649B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of molding machine technology, and more specifically, to a highly efficient and intelligent molding equipment with multi-motor coordinated transport. Background Technology
[0002] A hot press molding machine (also known as a flat vulcanizing machine, rubber vulcanizing machine, small tablet press, or automatic tablet press) is a type of molding machine suitable for the mixing and batching testing of polymer chemical raw materials in the rubber and plastics industries. Plastic or rubber raw materials are placed in a mold, clamped between upper and lower heating plates, and pressure is applied under intelligent constant temperature conditions on the heating plates to shape the material.
[0003] In existing equipment, the addition of rubber material into the mold cavity of a hot press molding machine is usually done manually. One operator can only operate one hot press molding machine, which greatly limits the production efficiency of both the hot press molding machine and the operator, resulting in high labor intensity, high risk to operators, and high production costs for the enterprise. Furthermore, because operators directly operate the hot press molding machine, personal injury accidents often occur due to improper operation. Simultaneously, toxic gases are often released into the air during the rubber vulcanizing process, which can significantly impact the health of workers in the workshop. Currently, most factories use comprehensive ventilation systems for the entire plant; however, these systems not only have large ventilation volumes but also low emission concentrations, and pollutants mix throughout the workshop, resulting in high pollutant concentrations in the work areas, affecting the health of all workers. Moreover, the large ineffective exhaust volume of the exhaust system also leads to high operating costs. Summary of the Invention
[0004] To overcome the above-mentioned shortcomings, the present invention provides a highly efficient and intelligent molding equipment with multi-motor coordinated transfer, specifically adopting the following technical solution:
[0005] A highly efficient and intelligent molding equipment with multi-motor coordinated transfer includes:
[0006] A protective exhaust component, comprising a protective component and an exhaust component, wherein the exhaust component is connected to the protective component to automatically exhaust gas inside the protective component;
[0007] The material conveying component is mounted on the protective ventilation component and includes a material conveying moving component, a material conveying distribution component, a feeding component, and a discharging component. The material conveying distribution component, the feeding component, and the discharging component are all mounted on the material conveying moving component. The material conveying moving component automatically drives the feeding component and the discharging component to move to a predetermined position for feeding and discharging.
[0008] A hot press component, which is disposed on the protective exhaust component, is used to automatically receive raw material transferred by the feeding component for automatic hot pressing molding;
[0009] A transfer component, which is disposed on the protective exhaust component, is used to receive and transfer the hot-pressed part that is automatically unloaded and transferred from the hot-pressing component by the unloading component.
[0010] Preferably, the protective component includes a protective shell, a take-out tube, a relay sealing door, a relay pull rod, a relay fixing tube, and a first magnetic coil. The protective shell is in the shape of a sealed cabinet. One end of the take-out tube is disposed through one side wall of the protective shell. One end of the relay sealing door is vertically inserted into one end of the take-out tube. One end of the relay pull rod is disposed at the other end of the relay sealing door. The relay fixing tube is disposed on the protective shell. The first magnetic coil is embedded in the relay fixing tube and is sleeved on the relay pull rod. A sealing door is provided on the other end of the take-out tube.
[0011] Preferably, the exhaust component includes an exhaust pipe, an air inlet pipe, and an exhaust motor. One end of the exhaust pipe is disposed through the protective shell, the air inlet pipe is disposed through the protective shell, and the exhaust motor is connected through the other end of the exhaust pipe.
[0012] Preferably, the material conveying moving component includes a vertical support rod, a vertical moving tube, a vertical moving motor, a first worm gear, a horizontal sliding tube, a horizontal sliding motor, and a second worm gear. One end of the vertical support rod is vertically mounted on the bottom surface of the protective shell. A first rack is provided on the side of each vertical support rod, and a second rack is provided on the side of each vertical moving tube. Vertical sliding tubes are provided at both ends of the vertical moving tube. The vertical moving tube is fitted onto the vertical support rod through the vertical sliding tubes at both ends. The vertical moving motor is fixedly mounted on the vertical sliding tube. The first worm gear is mounted on the vertical moving motor and meshes with the first rack. The horizontal sliding tube is fitted onto the outside of the vertical moving tube. The horizontal sliding motor is fixedly mounted on the horizontal sliding tube. The second worm gear is mounted on the horizontal sliding motor and meshes with the second rack.
[0013] Preferably, the material conveying and distributing component includes a material conveying cylinder and a material conveying power component. The material conveying cylinder is fitted onto the material conveying roller on the transverse support rod. Raw material is wound on the material conveying cylinder, and multiple material conveying cylinders are evenly distributed on the material conveying roller. The material conveying power component is disposed on the transverse support rod and conveys the material to the material feeding component.
[0014] Preferably, the feeding component includes a feeding partition block, a connecting plate, a feeding sliding tube, a feeding transmission rod, a feeding sliding plate, a feeding fixing tube, a second magnetic coil, and a shearing component. A feeding sliding groove is provided on the side of the feeding partition block. The connecting plate is disposed on the feeding partition block, and multiple feeding partition blocks are evenly distributed on the connecting plate, forming a conveying channel between adjacent feeding partition blocks. Multiple feeding partition blocks are disposed on the transverse support rod, and multiple feeding sliding tubes are sequentially disposed on the four feeding partition plates. One end of the feeding transmission rod is embedded in one of the multiple feeding sliding tubes, one end of the feeding sliding plate is disposed on the feeding transmission rod, and the other end of the feeding sliding plate is embedded in the feeding sliding groove. Multiple feeding sliding plates correspond sequentially to multiple conveying channels. The feeding fixing tube is disposed on the feeding partition block, and the second magnetic coil is embedded in the feeding fixing tube, and the second magnetic coil is sleeved on the feeding transmission rod.
[0015] Preferably, the shearing component includes a shearing sliding tube, a shearing transmission rod, a shearing blade, a shearing fixing tube, and a third magnetic coil. Multiple shearing sliding tubes are sequentially arranged on multiple feeding partitions. One end of the shearing transmission rod is simultaneously embedded within multiple shearing sliding tubes. The shearing blade is disposed on the shearing transmission rod and is in contact with one end face of the feeding partition. Multiple shearing blades correspond sequentially to multiple feeding channels. The shearing fixing tube is disposed on the feeding partition, and the third magnetic coil is fixedly embedded within the shearing fixing tube and sleeved on the other end of the shearing transmission rod. Two sets of shearing components are provided, with the other set disposed on the other end face of the feeding partition. Multiple sets of feeding components are evenly distributed along the axial direction on the transverse support rod. Guide grooves are provided between the two feeding channels on adjacent feeding components.
[0016] Preferably, the unloading component includes an unloading sliding tube, an unloading sliding motor, a fourth worm gear, an unloading support frame, and a suction cup. The unloading sliding tube is fitted onto the transverse support rod, the unloading sliding motor is mounted on the unloading sliding tube, the fourth worm gear is mounted on the unloading sliding motor, and the fourth worm gear meshes with a third rack mounted on the transverse support rod. The unloading support frame is mounted on the lower side wall of the unloading sliding tube, and an unloading support plate is mounted on the unloading support frame. The suction cup is mounted on the unloading support plate. Multiple sets of the unloading component correspond one-to-one with multiple sets of the loading component.
[0017] Preferably, the hot pressing component includes a base, a lower mold closing cylinder, a lower pad, a lower heat insulation plate, a lower heating plate, a support column, a lower slide rail, a first pressing template, a lower power motor, a second gear, a middle template, a lower middle heat insulation plate, a lower middle heating plate, a second pressing template, an upper middle heat insulation plate, an upper middle heating plate, an upper slide rail, a third pressing template, a middle motor, a screw, a top seat, an upper mold closing cylinder, an upper pad, an upper heat insulation plate, and a fourth pressing template. The lower mold closing cylinder is embedded in the base, the lower pad is disposed on the lower mold closing cylinder, and the lower heat insulation plate is disposed on the lower... On the pad, the lower heating plate is mounted on the lower heat insulation plate, one end of the support column is mounted on the base, the lower slide rail is horizontally fixed on the base, a fourth rack is provided on the bottom surface of the first pressing template, the first pressing template is mounted on the lower slide rail, the lower power motor is mounted on the lower slide rail, the second gear is mounted on the shaft of the lower power motor, and the second gear meshes with the fourth rack; the middle template is mounted on the support column, the lower middle heat insulation plate is mounted on the bottom surface of the middle template, and the lower middle heat insulation plate is mounted on the support column. A side heating plate is disposed on the lower central heat insulation plate, and a second pressing template is disposed on the lower central heat insulation plate, corresponding to the first pressing template; a middle upper heat insulation plate is disposed on the top surface of the middle template, a middle upper heating plate is disposed on the middle upper heat insulation plate, an upper slide rail is disposed on the middle template, an inlet / outlet relay plate is disposed on the third pressing template, the inlet / outlet relay plate is disposed on the inlet / outlet threaded hole, the third pressing template is horizontally disposed on the upper slide rail and the middle upper heating plate, and a middle motor is disposed on... On the central template, one end of the screw is mounted on the central motor, and the other end of the screw passes through the central template and is embedded in the threaded inlet / outlet hole, which engages with the screw. The top seat is mounted on the support column, the upper mold closing cylinder is mounted on the top seat, the upper pad is mounted on the top surface of the upper mold closing cylinder, the upper heat insulation plate is mounted on the upper pad, and the fourth pressing template is mounted on the upper heat insulation plate, corresponding to the third pressing template. Multiple hot pressing components are evenly distributed on both sides of the conveying component.
[0018] Preferably, the transfer component includes a transfer conveyor frame, a transfer conveyor belt, and a transfer motor. The transfer conveyor frame is disposed on the bottom surface of the protective shell below the material conveyor. The transfer conveyor belt and the transfer motor are both disposed on the transfer conveyor frame, and the rotating shaft of the transfer motor is connected to the drive roller that drives the transfer conveyor belt.
[0019] The present invention has at least the following beneficial effects:
[0020] 1) The high-efficiency intelligent molding equipment with multi-motor coordination and transfer of the present invention has a novel design concept, high degree of automation, high production efficiency, good exhaust gas emission effect and safe and reliable production process, which can effectively reduce the labor intensity of workers and improve the workshop working environment;
[0021] 2) The high-efficiency intelligent molding equipment of the present invention, which uses multi-motor coordinated transfer, is equipped with protective components, exhaust components, material conveying and moving components, material conveying and distributing components, loading components, unloading components, hot pressing components, and transfer components. The protective component encloses the material conveying component, the hot pressing component, and the transfer component inside for hot pressing molding, and then transfers them out after hot pressing molding to reduce contact between the hot pressing component and the workers, thereby improving the safety of the workers during the working process. The exhaust component, combined with the protective component, can centrally treat the toxic gases generated during hot pressing, effectively improving the efficiency of toxic gas emission and the air environment in the workshop, while effectively reducing the energy consumption for toxic gas emission. The material conveying and moving component automatically drives the loading component and the unloading component to move to the hot pressing component at a predetermined position for loading and unloading, effectively improving the automation level and production efficiency of hot pressing molding.
[0022] Other advantages, objectives and features of the present invention will become apparent in part from the following description, and in part from those skilled in the art through study and practice of the invention. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention;
[0024] Figure 2 This is a top view of the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention;
[0025] Figure 3 This invention relates to a highly efficient and intelligent molding equipment with multi-motor coordinated transfer. Figure 2 Schematic diagram of the three-dimensional structure in the AA direction section;
[0026] Figure 4 The front view of the high-efficiency intelligent molding equipment for multi-motor coordinated transfer according to the present invention after removing the protective exhaust component;
[0027] Figure 5 This is a top view of the high-efficiency intelligent molding equipment for multi-motor coordinated transfer according to the present invention after removing the protective exhaust component;
[0028] Figure 6 This is a schematic diagram of the front three-dimensional structure of the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention after removing the protective exhaust component;
[0029] Figure 7This is a schematic diagram of the rear three-dimensional structure of the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention after removing the protective exhaust component.
[0030] Figure 8 This is a schematic diagram of the front-end three-dimensional structure of the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention after removing the protective exhaust component;
[0031] Figure 9 After removing the protective exhaust component from the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention. Figure 5 Front view of the cross section in the middle BB direction;
[0032] Figure 10 After removing the protective exhaust component from the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention. Figure 5 Schematic diagram of the three-dimensional structure in the BB direction;
[0033] Figure 11 After removing the protective exhaust component from the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention. Figure 10 A magnified view of part C;
[0034] Figure 12 After removing the protective exhaust component from the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention. Figure 5 Schematic diagram of the three-dimensional structure in the DD direction;
[0035] Figure 13 After removing the protective exhaust component from the high-efficiency intelligent molding equipment with multi-motor coordinated transfer according to the present invention. Figure 12 A magnified view of part E in the image.
[0036] The components are: 1-Removal pipe, 2-Intermediate sealing door, 3-Intermediate pull rod, 4-Intermediate fixing pipe, 5-Sealing door, 6-Exhaust pipe, 7-Vertical support rod, 8-Vertical moving pipe, 9-Vertical moving motor, 11-Horizontal sliding pipe, 12-Horizontal support rod, 13-Horizontal sliding motor, 15-Feeding cylinder, 16-Raw material, 17-Feeding guide roller, 18-Feeding support plate, 19-Feeding motor, 21-Drive wheel, 23-Feeding separator block, 24-Connecting plate, 25-Discharge sliding pipe, 26-Discharge transmission rod, 28-Discharge fixing pipe, 29-Shearing sliding pipe, 30-Shearing transmission rod, 31-Shearing blade, 32-Shearing fixing pipe, 33-Guide groove, 35-Discharge sliding pipe, 36-Discharge sliding motor, 38-Discharge support frame, 3 9-Suction cup, 40-Unloading support plate, 41-Base, 42-Lower mold closing cylinder, 44-Lower heat insulation plate, 45-Lower heating plate, 46-Support column, 47-Lower slide rail, 48-First pressing template, 49-Lower power motor, 50-Second gear, 51-Middle template, 52-Lower middle heat insulation plate, 53-Lower middle heating plate, 54-Second pressing template, 55-Upper middle heat insulation plate, 56-Upper middle heating plate, 57-Upper slide rail, 58-Third pressing template, 59-Middle motor, 60-Screw, 61-Inlet / outlet relay plate, 62-Top seat, 63-Upper mold closing cylinder, 64-Upper pad, 65-Upper heat insulation plate, 66-Fourth pressing template, 67-Transfer conveyor frame, 68-Transfer conveyor belt, 69-Protective shell. Detailed Implementation
[0037] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings and by way of embodiments. It should be noted that the description of these embodiments is for the purpose of helping to understand the present invention, but does not constitute a limitation of the present invention.
[0038] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.
[0039] according to Figures 1-13As shown, a highly efficient and intelligent molding equipment with multi-motor coordinated transfer includes a protective ventilation component, a material conveying component, a hot pressing component, and a transfer component. The material conveying component, the hot pressing component, and the transfer component are all mounted on the protective ventilation component. The protective ventilation component includes a protective element and an exhaust element, with the exhaust element mounted on the protective element. The protective element includes a protective shell 69 and a removal component, with the removal component mounted on the protective shell 69. The protective shell 69 is in the shape of a rectangular sealed cabinet. The extraction component includes an extraction tube 1, a relay sealing door 2, a relay pull rod 3, a relay fixing tube 4, and a first magnetic coil. The extraction tube 1 is rectangular and one end is horizontally inserted through one side wall of the protective shell 69. The relay sealing door 2 is rectangular and one end is vertically inserted into one end of the extraction tube 1. The relay sealing door 2 and the extraction tube 1 are slidably sealed at the penetration point. The relay sealing door 2 also seals both ends of the extraction tube 1, preventing toxic gases inside the protective shell 69 from leaking out through the extraction tube 1 and causing air pollution in the workshop. One end of the relay pull rod 3 is vertically fixed to the other end of the relay sealing door 2. The relay fixing tube 4 is vertically fixed to one side wall of the protective shell 69 and is fitted onto the other end of the relay pull rod 3. The first magnetic coil is embedded in the relay fixing tube 4 and is sleeved on the relay pull rod 3. A sealing door 5 is provided on the other end of the extraction tube 1. A tray is placed inside the extraction tube 1, and the tray is used to receive the hot-pressed part transferred by the transfer component. When a positive DC current is applied to the first magnetic coil, a magnetic field is generated, which pulls the relay pull rod 3 upward. The relay pull rod 3 drives the relay sealing door 2 upward, thereby opening the channels at both ends of the extraction tube 1 to facilitate the transfer of the hot-pressed part to the tray. After the tray is full, a reverse DC current is applied to the first magnetic coil to generate a magnetic field that pushes the relay pull rod 3 downward. The relay pull rod 3 drives the relay sealing door 2 downward to insert and close the channels at both ends of the extraction tube 1. After opening the sealing door 5, the tray can be removed.
[0040] The exhaust system includes an exhaust duct 6, an inlet duct (not shown in the figure), and an exhaust motor (not shown in the figure). One end of the exhaust duct 6 is disposed on the top surface of the protective shell 69, and the inlet duct is disposed on the side wall near the bottom surface of the protective shell 69. The exhaust motor is connected to the other end of the exhaust duct 6. Furthermore, multiple inlet ducts are evenly distributed on the side wall of the protective shell 69. Alternatively, a first air valve is provided on the exhaust duct 6, and a second air valve is provided on the inlet duct.
[0041] The material conveying component includes a material conveying moving component, a material conveying distributing component, a loading component, and a unloading component. The material conveying distributing component, the loading component, and the unloading component are all disposed on the material conveying moving component. The material conveying moving component includes a vertical moving component and a horizontal moving component. The vertical moving component is disposed on the protective shell 69, and the horizontal moving component is disposed on the vertical moving component. The vertical moving component includes a vertical support rod 7, a vertical moving tube 8, and a vertical moving power component. One end of the vertical support rod 7 is vertically fixed on the bottom surface of the protective shell 69. Four vertical support rods 7 are disposed in a rectangular arrangement on the bottom surface of the protective shell 69. Each vertical support rod 7 has a first toothed rack on its side. Two vertical moving tubes 8 are provided. Each vertical moving tube 8 has a second rack on its side, and each vertical moving tube 8 has vertical sliding tubes at both ends. One vertical moving tube 8 is fitted onto two vertical support rods 7 located at one end of the protective shell 69 via the vertical sliding tubes at both ends, and the other vertical moving tube 8 is fitted onto two vertical support rods 7 located at the other end of the protective shell 69 via the vertical sliding tubes at both ends. This allows the vertical moving tube 8 to slide vertically on the vertical support rods 7 via the vertical sliding tubes. The vertical moving power component includes a vertical moving motor 9 and a first worm gear. The vertical moving motor 9 is fixedly mounted on the vertical sliding tube, and the first worm gear is mounted on the vertical moving motor 9 and meshes with the first rack. Four sets of vertical moving power components are provided, each corresponding to one of the four vertical support rods 7, thereby simultaneously driving the two vertical moving tubes 8 to move vertically.
[0042] The lateral moving component includes a lateral sliding tube 11, a lateral sliding power component, and a lateral support rod 12. Two lateral sliding tubes 11 are provided, each corresponding to one of the two vertical moving tubes 8, and each lateral sliding tube 11 can slide horizontally on the vertical moving tubes 8. The lateral sliding power component includes a lateral sliding motor 13 and a second worm gear. The lateral sliding motor 13 is fixedly mounted on the lateral sliding tube 11, and the second worm gear is mounted on the shaft of the lateral sliding motor 13 and meshes with the second rack. Two sets of the lateral sliding power component are provided, each corresponding to one of the two lateral sliding tubes 11. This simultaneously drives the two lateral sliding tubes 11 to reciprocate on the vertical moving rod. The two ends of the lateral support rod 12 are respectively horizontally fixed on the two lateral sliding tubes 11, and the two lateral support rods 12 are parallel to each other.
[0043] The material conveying and distribution component includes a material conveying cylinder 15 and a material conveying power component. The material conveying cylinder 15 is fitted onto a material conveying roller on the transverse support rod 12. Raw material 16 is wound on the material conveying cylinder 15. The raw material 16 is used to provide raw material for the hot-pressed part, so that the hot-pressed part can be hot-pressed into the required hot-pressed part. There are three material conveying cylinders 15, which are evenly distributed on the material conveying roller to provide raw material for the hot-pressed part. The raw material 16 is wound on each material conveying cylinder 15. The material conveying power component includes a material conveying guide roller 17, a material conveying support plate 18, a roller conveying component, a material conveying motor 19, and a third worm gear. The material conveying guide roller 17 and the material conveying support plate 18 are both disposed on the transverse support rod 12. The roller conveyor includes a driving wheel 21 and a driven wheel, both of which are mounted on the conveying support plate 18. The free end of the shaft of the driving wheel 21 is vertically inserted through the conveying support plate 18, and a first gear is fixedly mounted on the free end of the driving wheel 21. The free end of the shaft of the driven wheel is vertically fixed on the conveying support plate 18, and the driven wheel and the driving wheel 21 rotate against each other. The end of the raw material 16 on one of the conveying cylinders 15 is located between the driven wheel and the driving wheel 21. When the driving wheel 21 rotates, it pulls the end of the raw material 16 out of the conveying cylinder 15 and conveys it to the loading component. Three sets of roller conveyors are provided, and the three sets of roller conveyors correspond one-to-one with the three conveying cylinders 15. The conveying motor is fixedly mounted on the material conveying support plate 18, and the third worm gear is mounted on the rotating shaft of the material conveying motor 19. The third worm gear meshes with the three first gears simultaneously, which simplifies the structure and improves the raw material 16 supply speed of the three material conveying cylinders 15 to be the same.
[0044] The feeding component includes a feeding partition block 23, a connecting plate 24, a discharging component, and a shearing component. The feeding partition block 23 is disposed on the transverse support rod 12. The connecting plate 24, the discharging component, and the shearing component are all disposed on the feeding partition block 23. A discharging sliding groove is provided on the side of the feeding partition block 23. There are four feeding partition blocks 23, two of which are disposed on the two transverse support rods 12 respectively. There are two connecting plates 24. One connecting plate 24 is connected to one end of two of the feeding partition plates, and the other connecting plate 24 is connected to the other end of two of the feeding partition plates. The other two feeding partition blocks 23 are spaced apart on the two connecting plates 24, so that the two adjacent feeding partition blocks 23 form a conveying channel for the conveying power component to feed the raw material 16 into the conveying channel. The feeding component includes a feeding sliding tube 25, a feeding transmission rod 26, a feeding sliding plate, a feeding fixing tube 28, and a second magnetic coil. The feeding sliding tube 25 is horizontally fixed on one end face of the feeding separator block 23, and four feeding sliding tubes 25 correspond one-to-one with four feeding separator blocks. One end of the feeding transmission rod 26 is respectively embedded in one of the four feeding sliding tubes 25, and the feeding transmission rod 26 can slide along the axial direction within the feeding sliding tube 25. The feeding sliding plate is rectangular, and the width of the feeding sliding plate is not less than the width of the feeding channel, and the thickness of the feeding sliding plate is less than the thickness of the feeding sliding groove. One end of the feeding sliding plate is horizontally mounted on the feeding transmission rod 26, and the other end of the feeding sliding plate is embedded in the feeding sliding groove. There are three feeding sliding plates, and the three feeding sliding plates correspond one-to-one with the three feeding channels. When the feeding sliding plate slides out of the feeding sliding groove, it can seal the bottom surface of the conveying channel to prevent the sheared raw material segment from sliding out of the bottom surface of the conveying channel. When it is necessary to place the raw material segment on the hot press, the bottom surface of the conveying channel can be opened simply by retracting the feeding sliding plate into the feeding sliding groove. The feeding fixing tube 28 is disposed on the feeding partition block 23, and the feeding fixing tube 28 is sleeved on the other end of the feeding transmission rod 26. The second magnetic coil is embedded in the feeding fixing tube 28, and the second magnetic coil is sleeved on the outside of the feeding transmission rod 26. By passing positive and negative direct current to the second magnetic coil, a magnetic field is generated to pull and push the feeding transmission rod 26, thereby controlling the feeding sliding plate to slide out and slide into the feeding sliding groove.
[0045] The shearing components include shearing sliding tubes 29, shearing transmission rods 30, shearing blades 31, shearing fixing tubes 32, and a third magnetic coil. The shearing sliding tubes 29 are horizontally fixed to one end of the feeding separators 23, with four shearing sliding tubes 29 corresponding to four feeding separators 23. One end of the shearing transmission rod 30 is simultaneously embedded within one of the four shearing sliding tubes 29, and the shearing transmission rod 30 can slide along the axial direction within the shearing sliding tubes 29. The shearing blade 31 is trapezoidal, with its bottom surface fixed to the shearing transmission rod 30, and the shearing blade 31 is in contact with one end face of the feeding separator 23. The position of the shearing blade 31 corresponds to the material conveying channels. Three shearing blades 31 correspond to three material conveying channels. Furthermore, an auxiliary shearing plate is embedded on one end face of the feeding partition block 23, and the outer end face of the auxiliary shearing blade 31 is flush with one end face of the feeding partition block 23. The three auxiliary shearing plates correspond one-to-one with the three shearing blades 31. When the shearing blade 31 moves towards the feeding channel to shear the raw material 16, the auxiliary shearing plates cooperate with the shearing blade 31 to improve shearing efficiency. The shearing fixing tube 32 is horizontally fixed on the feeding partition block 23, and the shearing fixing tube 32 is sleeved on the other end of the shearing transmission rod 30. The third magnetic coil is fixedly embedded in the shearing fixing tube 32, and the third magnetic coil is sleeved on the other end of the shearing transmission rod 30. When the third magnetic coil is supplied with positive or negative direct current, it generates a magnetic field that drives the shearing transmission rod 30 to move along the axial direction, thereby driving the shearing blade 31 to shear the raw material 16 into raw material segments. Two sets of shearing components are provided, with the other set located on the other end face of the feeding partition block 23. The raw material section can be cut to a suitable length by the shearing of the two sets of shearing components, so that it can slide from the bottom of the conveying channel to the hot press.
[0046] Three sets of feeding components are provided, and these three sets are spaced apart along the axial direction on the transverse support rod 12. Furthermore, the spacing between two adjacent sets of feeding components is the same as the length of the raw material section. Simultaneously, guide grooves 33 are provided between the two conveying channels on two adjacent feeding components. The guide grooves 33 are used to guide the raw material 16 into the conveying channels. A high-pressure gas nozzle is provided below the guide groove 33. The high-pressure gas nozzle is used to spray high-pressure gas onto the hot-pressed component after unloading to clean it, facilitating the hot-pressing of the next batch of raw material 16.
[0047] The unloading component includes an unloading sliding tube 35, an unloading sliding motor 36, a fourth worm gear, an unloading support frame 38, and a suction cup 39. The unloading sliding tube 35 is fitted onto the transverse support rod 12 and can slide on the transverse support rod 12. The unloading sliding motor 36 is mounted on the unloading sliding tube 35, and the fourth worm gear is mounted on the rotating shaft of the unloading sliding motor 36, and the fourth worm gear meshes with a third rack mounted on the transverse support rod 12. The unloading support frame 38 is mounted on the lower side wall of the unloading sliding tube 35, and an unloading support plate 40 is mounted on the unloading support frame 38. The suction cup 39 is mounted on the unloading support plate 40. When it is necessary to unload the hot-pressed part from the hot-press component, simply start the unloading sliding motor 36 to rotate forward, which in turn drives the unloading sliding tube 35 to move via the fourth worm gear, causing the suction cup 39 to move to a position directly below the loading component. Then, by controlling the vertical moving power component, the suction cup 39 is attached to the hot-pressed part and adsorbed. Finally, start the unloading sliding motor 36 to rotate in the reverse direction, causing the suction cup 39 to move away from a position directly below the loading component. Three sets of unloading components are provided, each corresponding to one of the three sets of loading components.
[0048] The hot-pressing component includes a bottom pressing component, a middle pressure-bearing component, and a top pressing component, with the middle pressure-bearing component and the top pressing component both mounted on the bottom pressing component. The bottom pressing component includes a base 41, a lower mold-closing cylinder 42, a lower pad, a lower heat insulation plate 44, a lower heating plate 45, support columns 46, a lower slide rail 47, a first pressing template 48, a lower power motor 49, and a second gear 50. The lower mold-closing cylinder 42 is embedded in the base 41, the lower pad is located at the top of the lower mold-closing cylinder 42, the lower heat insulation plate 44 is located on the lower pad, and the lower heating plate 45 is located on the lower heat insulation plate 44. One end of each support column 46 is vertically fixed to the base 41, and four support columns 46 are evenly distributed around the base 41. The lower slide rail 47 is horizontally fixed to the base 41, such that its height is the same as the height of the lower heating plate 45 after the lower mold-closing cylinder 42 has fully retracted. A fourth rack is provided on the bottom surface of the first pressing template 48. The length of the fourth rack is greater than the length of the first pressing template 48, so that one end of the fourth rack extends out of the first pressing template 48. Therefore, when the lower mold closing cylinder 42 is fully retracted, the fourth rack can automatically mesh with the second gear 50. The first pressing template 48 is horizontally arranged on the lower slide rail 47, allowing the first pressing plate to slide freely in and out of the lower slide rail 47 and the lower heating plate 45. The first pressing template 48 is used to receive the raw material 16 conveyed by the loading component. The lower power motor 49 is arranged on the lower slide rail 47, and the second gear 50 is arranged on the shaft of the lower power motor 49, and the second gear 50 meshes with the fourth rack.
[0049] The central pressure-bearing component includes a central template 51, a central lower heat insulation plate 52, a central lower heating plate 53, a second pressing template 54, a central upper heat insulation plate 55, a central upper heating plate 56, an upper slide rail 57, a third pressing template 58, a central motor 59, and a screw 60. The central template 51 is horizontally fixed on the support column 46 above the first pressing template 48. The central lower heat insulation plate 52 is horizontally fixed on the bottom surface of the central template 51. The central lower heating plate 53 is disposed on the central lower heat insulation plate 52. The second pressing template 54 is disposed on the central lower heating plate 53. The second pressing template 54 corresponds to the first pressing template to perform hot pressing forming on the raw material section on the first pressing template 48. The upper central heat insulation plate 55 is disposed on the top surface of the middle template 51, the upper central heating plate 56 is disposed on the upper central heat insulation plate 55, the upper slide rail 57 is horizontally fixedly disposed on the middle template 51, such that the horizontal height of the upper slide rail 57 is flush with the top surface of the upper central heating plate 56, an inlet / outlet relay plate 61 is vertically fixedly disposed on one end face of the third pressing template 58, the inlet / outlet relay plate 61 is provided with inlet / outlet threaded holes, the third pressing template 58 is horizontally disposed on the upper slide rail 57 and the upper central heating plate 56, and the third pressing template 58 is used to receive the raw material 16 conveyed by the feeding component. The central motor 59 is mounted on the central template 51. One end of the screw 60 is horizontally mounted on the shaft of the central motor 59, and the other end of the screw 60 is horizontally inserted through the central template 51 and then fitted into the threaded hole. The threaded hole engages with the screw 60.
[0050] The top pressing component includes a top seat 62, an upper mold closing cylinder 63, an upper pad 64, an upper heat insulation plate 65, and a fourth pressing template 66. The top seat 62 is fixedly mounted on the top of the support column 46. The upper mold closing cylinder 63 is mounted on the top seat 62. The upper pad 64 is mounted on the top surface of the upper mold closing cylinder 63. The upper heat insulation plate 65 is mounted on the upper pad 64. The fourth pressing template 66 is mounted on the upper heat insulation plate 65. The fourth pressing template 66 cooperates with the third pressing template 58 to hot-press the raw material. Six hot pressing components are provided, three of which are distributed on one side of the conveying component and correspond one-to-one with the three sets of feeding components. The remaining three hot pressing components are distributed on the other side of the conveying component and also correspond one-to-one with the three sets of feeding components.
[0051] The transfer component includes a transfer conveyor frame 67, a transfer conveyor belt 68, and a transfer motor. The transfer conveyor frame 67 is disposed on the bottom surface of the protective shell 69 below the material conveyor. The transfer conveyor belt 68 and the transfer motor are both disposed on the transfer conveyor frame 67, and the rotating shaft of the transfer motor is connected to the drive roller that drives the transfer conveyor belt 68. This allows the transfer motor to drive the transfer conveyor belt 68 to move along the transfer conveyor frame 67 via the drive roller. After the unloading component places the adsorbed hot-pressed part onto the transfer conveyor belt 68, the transfer conveyor belt 68 rotates to transfer the hot-pressed part onto the tray.
[0052] Although embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for the present invention. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.
Claims
1. A highly efficient and intelligent molding equipment with multi-motor coordinated transfer, characterized in that, include: A protective exhaust component, comprising a protective component and an exhaust component, wherein the exhaust component is connected to the protective component to automatically exhaust gas inside the protective component; The material conveying component is mounted on the protective ventilation component and includes a material conveying moving component, a material conveying distribution component, a feeding component, and a discharging component. The material conveying distribution component, the feeding component, and the discharging component are all mounted on the material conveying moving component. The material conveying moving component automatically drives the feeding component and the discharging component to move to a predetermined position for feeding and discharging. A hot press component, which is disposed on the protective exhaust component, is used to automatically receive raw material transferred by the feeding component for automatic hot pressing molding; A transfer component, disposed on the protective exhaust component, is used to receive and transfer the hot-pressed part automatically unloaded and transferred from the hot-press component by the unloading component; The protective components include a protective shell, a take-out tube, a relay sealing door, a relay pull rod, a relay fixing tube, and a first magnetic coil. The material conveying moving component includes a vertical support rod, a vertical moving tube, a vertical moving motor, a first worm gear, a horizontal sliding tube, a horizontal sliding motor, and a second worm gear. One end of the vertical support rod is vertically mounted on the bottom surface of the protective shell. A first rack is provided on the side of each vertical support rod. A second rack is provided on the side of each vertical moving tube. Vertical sliding tubes are provided at both ends of the vertical moving tube. The vertical moving tube is fitted onto the vertical support rod through the vertical sliding tubes at both ends. The vertical moving motor is fixedly mounted on the vertical sliding tube. The first worm gear is mounted on the vertical moving motor and meshes with the first rack. The horizontal sliding tube is fitted outside the vertical moving tube. The horizontal sliding motor is fixedly mounted on the horizontal sliding tube. The second worm gear is mounted on the horizontal sliding motor and meshes with the second rack. The material conveying and distribution component includes a material conveying cylinder and a material conveying power component. The material conveying cylinder is fitted onto a material conveying roller on a transverse support rod. Raw material is wound on the material conveying cylinder, and multiple material conveying cylinders are evenly distributed on the material conveying roller. The material conveying power component is disposed on the transverse support rod and conveys the material to the material conveying component. The feeding component includes a feeding partition block, a connecting plate, a feeding sliding tube, a feeding transmission rod, a feeding sliding plate, a feeding fixing tube, a second magnetic coil, and a shearing component. A feeding sliding groove is provided on the side of the feeding partition block. The connecting plate is disposed on the feeding partition block, and multiple feeding partition blocks are evenly distributed on the connecting plate, forming a conveying channel between adjacent feeding partition blocks. Multiple feeding partition blocks are disposed on the transverse support rod, and multiple feeding sliding tubes are sequentially disposed on the four feeding partition plates. One end of the feeding transmission rod is embedded in one of the multiple feeding sliding tubes, one end of the feeding sliding plate is disposed on the feeding transmission rod, and the other end of the feeding sliding plate is embedded in the feeding sliding groove. Multiple feeding sliding plates correspond sequentially to multiple conveying channels. The feeding fixing tube is disposed on the feeding partition block, and the second magnetic coil is embedded in the feeding fixing tube and sleeved on the feeding transmission rod. The shearing components include a shearing sliding tube, a shearing transmission rod, a shearing blade, a shearing fixing tube, and a third magnetic coil. Multiple shearing sliding tubes are sequentially arranged on multiple feeding partitions. One end of the shearing transmission rod is simultaneously embedded within multiple shearing sliding tubes. The shearing blade is mounted on the shearing transmission rod and is in contact with one end face of the feeding partition. Multiple shearing blades correspond sequentially to multiple feeding channels. The shearing fixing tube is mounted on the feeding partition, and the third magnetic coil is fixedly embedded within it, and is sleeved on the other end of the shearing transmission rod. Two sets of shearing components are provided, with the other set located on the other end face of the feeding partition. Multiple sets of feeding components are evenly distributed along the axial direction on the transverse support rod. Guide grooves are provided between the two feeding channels on adjacent feeding components. The hot pressing component includes a base, a lower mold-closing cylinder, a lower pad, a lower heat insulation plate, a lower heating plate, a support column, a lower slide rail, a first pressing template, a lower power motor, a second gear, a middle template, a lower middle heat insulation plate, a lower middle heating plate, a second pressing template, an upper middle heat insulation plate, an upper middle heating plate, an upper slide rail, a third pressing template, a middle motor, a screw, a top seat, an upper mold-closing cylinder, an upper pad, an upper heat insulation plate, and a fourth pressing template. The lower mold-closing cylinder is embedded in the base, and the lower pad is positioned on the... On the lower mold clamping cylinder, the lower heat insulation plate is disposed on the lower pad plate, the lower heating plate is disposed on the lower heat insulation plate, one end of the support column is disposed on the base, the lower slide rail is horizontally fixedly disposed on the base, a fourth rack is disposed on the bottom surface of the first pressing template, the first pressing template is disposed on the lower slide rail, the lower power motor is disposed on the lower slide rail, the second gear is disposed on the rotating shaft of the lower power motor, and the second gear meshes with the fourth rack.
2. The high-efficiency intelligent molding equipment with multi-motor coordinated transfer as described in claim 1, characterized in that, The protective shell is in the shape of a sealed cabinet. One end of the extraction tube is disposed through the side wall of one end of the protective shell. One end of the relay sealing door is vertically inserted into one end of the extraction tube. One end of the relay pull rod is disposed at the other end of the relay sealing door. The relay fixing tube is disposed on the protective shell. The first magnetic coil is embedded in the relay fixing tube and is sleeved on the relay pull rod. A sealing door is provided on the other end of the extraction tube. The exhaust component includes an exhaust pipe, an air inlet pipe, and an exhaust motor. One end of the exhaust pipe is disposed through the protective shell, the air inlet pipe is disposed through the protective shell, and the exhaust motor is connected through the other end of the exhaust pipe.
3. The high-efficiency intelligent molding equipment with multi-motor coordinated transfer as described in claim 2, characterized in that, The unloading components include an unloading sliding tube, an unloading sliding motor, a fourth worm gear, an unloading support frame, and a suction cup. The unloading sliding tube is fitted onto the transverse support rod, the unloading sliding motor is mounted on the unloading sliding tube, the fourth worm gear is mounted on the unloading sliding motor, and the fourth worm gear meshes with a third rack mounted on the transverse support rod. The unloading support frame is mounted on the lower side wall of the unloading sliding tube, and an unloading support plate is mounted on the unloading support frame. The suction cup is mounted on the unloading support plate. Multiple sets of the unloading components correspond one-to-one with multiple sets of the loading components.
4. The high-efficiency intelligent molding equipment with multi-motor coordinated transfer as described in claim 3, characterized in that, The central template is mounted on the support column. A lower central heat insulation plate is mounted on the bottom surface of the central template. A lower central heating plate is mounted on the lower central heat insulation plate. The second pressing template is mounted on the lower central heating plate, corresponding to the first pressing template. A higher central heat insulation plate is mounted on the top surface of the central template. A higher central heating plate is mounted on the upper central heat insulation plate. An upper slide rail is mounted on the central template. The third pressing template has an inlet / outlet relay plate with inlet / outlet threaded holes. The third pressing template is horizontally mounted on the upper... The slide rail and the upper heating plate in the middle section are provided. The central motor is mounted on the central template. One end of the screw is mounted on the central motor, and the other end of the screw passes through the central template and is embedded in the threaded hole, which engages with the screw. The top seat is mounted on the support column, the upper mold closing cylinder is mounted on the top seat, the upper pad is mounted on the top surface of the upper mold closing cylinder, the upper heat insulation plate is mounted on the upper pad, and the fourth pressing template is mounted on the upper heat insulation plate, corresponding to the third pressing template. Multiple hot pressing components are evenly distributed on both sides of the conveying component.
5. The high-efficiency intelligent molding equipment with multi-motor coordinated transfer as described in claim 4, characterized in that, The transfer component includes a transfer conveyor frame, a transfer conveyor belt, and a transfer motor. The transfer conveyor frame is disposed on the bottom surface of the protective shell below the material conveyor. The transfer conveyor belt and the transfer motor are both disposed on the transfer conveyor frame, and the rotating shaft of the transfer motor is connected to the drive roller that drives the transfer conveyor belt.