Integrated device for discharging, cutting and inserting of insulation board

Abstract

The technical scheme discloses a kind of heat preservation board unloading cutting plug-in integration device, including unloading mechanism, conveying mechanism, cutting mechanism, plug-in ring feeding mechanism;Unloading mechanism is stored to multiple heat preservation boards and automatically unloads to conveying mechanism one by one;Conveying mechanism is automatically transported to the heat preservation board after unloading to the cutting position for the cutting mechanism to cut heat preservation board;Plug-in ring feeding mechanism is automatically inserted into the heat preservation board after being cut on plug-in ring.This technical scheme solves the technical problem: how to automatically unloading, cutting, plug-in for heat preservation board;Improve the consistency of heat preservation board, to facilitate and subsequent reinforced concrete block assembly.

Description

Technical Field

[0001] This invention relates to a mechanical equipment, specifically an integrated device for unloading, cutting, and inserting connector rings into insulation boards. Background Technology

[0002] Insulation boards are primarily used as a type of foam board building insulation material. Currently, they are often combined with aerated concrete blocks to form sandwich-structured insulation blocks. Reinforcing rings, similar to steel bars, are inserted between the insulation board and the aerated concrete block, or adhesive is applied to ensure the strength between these two components. However, this method, used as a component of walls or exterior walls, has the following disadvantages: 1. Currently, the assembly of insulation boards and aerated concrete blocks is mainly done manually, which is inefficient and cannot guarantee the standardization of assembly.

[0003] 2. Currently, the installation of the plug-in rings is mainly done manually, which also means that the insulation boards are transported manually. This results in inconsistent transport positions and problems with efficiency.

[0004] 3. In order to increase the contact area between the foam board and the aerated concrete board, the current method is to cut them manually with a knife. This method has limited efficiency and the cutting is not standardized.

[0005] 4. Applying adhesive between the insulation board and the concrete block cannot guarantee sufficient bonding strength, and the overall effect is not very good. Summary of the Invention

[0006] The purpose of this invention is to provide an integrated device for unloading, cutting, and splicing insulation boards. The technical problem to be solved is: how to automate the unloading, cutting, and splicing of insulation boards; and to improve the consistency of insulation boards, thereby facilitating their assembly with subsequent reinforced concrete blocks.

[0007] An integrated device for unloading, cutting, and inserting insulation boards includes an unloading mechanism, a conveying mechanism, a cutting mechanism, and an insert ring feeding mechanism. The unloading mechanism stores multiple insulation boards and automatically unloads them one by one to the conveying mechanism. The conveying mechanism automatically transports the unloaded insulation boards to the cutting position for the cutting mechanism to cut the insulation boards. The insert ring feeding mechanism automatically inserts insert rings into the cut insulation boards. The insert ring feeding mechanism has a placement rod, a first baffle, a second baffle, a limiting component, and a lifting component. The placement rod supports the insert rings and is arranged in a downward inclined manner, so that multiple insert rings are arranged in an inclined stacked arrangement. The first baffle and the second baffle are arranged at the ends of the placement rod. The first baffle blocks the insert rings, and the first and second baffles are staggered vertically with a gap between them. The thickness of the gap corresponds to the thickness of one insert ring. The limiting component limits the multiple inclined insert rings. The lifting component lifts the insert rings to a set position.

[0008] The unloading mechanism includes a storage box, a horizontal clamping cylinder, and a base cylinder. The storage box has a cavity to accommodate multiple longitudinally arranged insulation boards. The storage box is a square structure with four opposite sides. A horizontal clamping cylinder is installed on each of two opposite sides, and a fork support cylinder is arranged on each of the other two opposite sides. The horizontal clamping cylinder has a first clamping plate that clamps and fixes the sides of the insulation board. The fork support cylinder has a telescopic fork that supports the bottom of the insulation board.

[0009] The conveying mechanism includes a first support platform, a pressure plate, a push plate, a first sliding assembly, and a lifting assembly. An insulation plate is arranged above the first support platform. The pressure plate is L-shaped and fits against the side and bottom surfaces of the insulation plate. The pressure plate is fixed to a first slide block of the first sliding assembly. The first slide block is fixed to a guide rail of the first sliding assembly. The first slide block is driven to reciprocate by a connecting plate, which is fixed to a belt. The belt is driven to reciprocate by a first motor. The guide rail and the first motor are fixed to a lifting plate, which is mounted on a lifting cylinder. The lifting plate is driven to move up and down by the lifting cylinder.

[0010] The cutting mechanism includes a grooving component, a lifting cylinder, a second sliding assembly, a second table, a fixing frame assembly, and a drive assembly. The grooving component is fixed to the lifting cylinder via the fixing frame assembly, and the lifting cylinder slides on the second table via the second sliding assembly, which is driven by the drive assembly. The fixing frame assembly includes a first fixing frame and a connecting cylinder. The grooving component is fixed to the first fixing frame, and the connecting cylinder is assembled with and fixed to the lifting cylinder on the first fixing frame. The second sliding assembly includes a guide rail, a second slide block, and a second support platform. The lifting cylinder is fixed to the second support platform and slides synchronously with it. The second support platform is fixed to the second table via the second slide block and the guide rail, and the second slide block and the guide rail form a sliding fit. The second table has a sliding cavity, and the lifting cylinder moves linearly along the sliding cavity.

[0011] The grooving component has two symmetrically spaced parts, and the shape of the grooving component in contact with the foam board is triangular; the fixing frame assembly also includes a second fixing frame; the second fixing frame is fixed on the first fixing frame, and the second fixing frame has two symmetrically spaced parts, with a purification hood arranged on each second fixing frame; the fixing frame assembly also includes a limiting rod and a limiting cylinder; the limiting cylinder is installed on the first fixing frame, and the limiting rod is inserted into the limiting cylinder to position the lifting cylinder.

[0012] The cutting mechanism also includes a drive assembly, which includes a second motor, a gear, and a rack. The second motor is fixed on a second support platform, the gear rotates synchronously with the shaft of the second motor and meshes with the rack, and the rack is fixed on the second platform. The second platform also has a lowering cylinder for pressing down and fixing the insulation board.

[0013] The middle position of the insertion ring is a round head structure, and the two sides are straight round rod structures; the placement rod has a placement part at the position corresponding to the round head structure, and the placement part is supported and fitted with the round head structure; the first baffle has a notch, which cooperates with the lifting hook of the lifting assembly; the placement rod is fixed on the first baffle.

[0014] The limiting assembly includes longitudinal rods, transverse rods, limiting frames, limiting plates, and connecting rods; two longitudinal rods and two transverse rods form a U-shaped storage box structure, and the limiting frame is also a U-shaped storage box structure and is fixed to the longitudinal rods. There are two limiting frames, which are fixed to the two longitudinal rods respectively; the limiting frames have connecting rods and limiting plates at the top and middle positions respectively; the connecting rods connect the two limiting frames; there are two limiting plates, which are symmetrically arranged and are tightly positioned against both sides of the insertion ring.

[0015] The lifting assembly includes a lifting cylinder, a lifting hook, a limiting rod, and a limiting sleeve; the lifting hook is fixed on the lifting cylinder, and the lifting cylinder is equipped with a limiting rod and a limiting sleeve, which position the lifting cylinder for raising and lowering.

[0016] The lifting cylinder is fixed on a bracket with two symmetrically arranged fixing rods. Each fixing rod has a second clamping plate with a gap between it and the second baffle and is fitted to both sides of the insertion ring.

[0017] The beneficial effects of this invention are: 1. By designing horizontal clamping cylinders and fork-supporting cylinders on the storage bin, the horizontal clamping cylinders laterally fix the insulation boards, while the fork-supporting cylinders fix the insulation boards at the bottom. This fixing method ensures that the lowest insulation board among multiple vertically stacked insulation boards is fixed by the fork-supporting cylinders, while the insulation boards at the second-lowest position are fixed by the horizontal clamping cylinders. When the insulation boards need to be fed into the subsequent automated mechanism, the fork-supporting cylinders retract, causing the insulation boards on the forks to fall off. Insulation boards above the second-lowest position remain in their original positions due to the fixing clamps of the horizontal clamping cylinders. After one insulation board is unloaded, the fork-supporting cylinders extend, and the horizontal clamping cylinders retract the fixing clamps, causing the previously fixed insulation boards to fall onto the forks, thus completing the unloading process for the insulation boards sequentially.

[0018] 2. By designing a first support platform, the insulation board is supported; by designing a pressure plate, the insulation board is fixed in place, ensuring that the initial position of the insulation board is in the set position; by designing a push plate and a first sliding component, the insulation board can be driven to be horizontally transported to the set position, ensuring the accuracy of the transport position; by designing a lifting component, the insulation board is pushed in a clockwise U-shape, thereby improving the pushing efficiency.

[0019] 3. By designing a grooving component, which heats up when energized to melt and cut the foam insulation board, consistent cutting specifications are ensured and the cutting effect is significantly improved. By designing a fixing frame assembly, the grooving component, lifting cylinder, and purification hood are secured, ensuring the normal operation of the cutting board. By designing a lifting cylinder, which works in conjunction with the second sliding assembly and drive assembly, longitudinal cutting of the insulation board is achieved. By designing a lower fixing cylinder, the insulation board is fixed before cutting, ensuring cutting accuracy.

[0020] 4. By designing a placement rod, multiple inclined insertion rings are supported, facilitating the subsequent lifting assembly to lift the insertion rings one by one, thus facilitating the insertion of the insertion rings; by designing a first baffle and a second baffle, the insertion rings are easily blocked; by designing a limiting assembly, the insertion rings are limited, ensuring the lifting and fixing of other components; by designing a lifting assembly, the insertion rings are easily lifted. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the unloading mechanism; Figure 2 This is a schematic diagram of the unloading mechanism from another angle; Figure 3 This is a schematic diagram of the unloading mechanism from another angle; Figure 4 It is a 3D diagram of the transmission mechanism; Figure 5 This is a schematic diagram of the transmission mechanism from another angle; Figure 6 This is a side front view of the transmission mechanism; Figure 7 This is another side view of the transmission mechanism; Figure 8 This is a schematic diagram of the cutting mechanism; Figure 9 This is a schematic diagram of the cutting mechanism from another angle; Figure 10 This is a front view of the cutting mechanism; Figure 11 This is a schematic diagram showing the assembly of the slotted parts, the mounting bracket, and the cleanroom hood. Figure 12 This is a schematic diagram showing the fit between the grooved parts, the mounting bracket assembly, and the purification hood from another angle; Figure 13 This is a schematic diagram of the plug-in ring feeding mechanism; Figure 14 This is a schematic diagram of the plug-in ring feeding mechanism from another angle; Figure 15 This is a side front view of the plug-in ring feeding mechanism; In the picture 101. Storage bin; 1011. First feed rack; 1012. Second feed rack; 1013. First placement rod; 1014. Second placement rod; 1015. Inspection port; 102. Horizontal clamping cylinder; 1021. First clamping plate; 103. Forklift cylinder; 1031. Fork handle; 104. Insulation board; 201. First support platform; 202. Pressure plate; 203. Push plate; 204. First sliding assembly; 2041. Belt; 2042. First motor; 2043. Connecting plate; 2044. First slide block; 2045. Guide rail; 205. Lifting assembly; 2051. Lifting plate; 2052. Lifting cylinder; 206. First countertop; 207. Connecting ring; 301. Grooved parts; 302. Fixing frame assembly; 3021. First fixing frame; 3022. Second fixing frame; 3023. Connecting cylinder; 3024. Limiting rod; 3025. Limiting cylinder; 303. Lifting cylinder; 304. Second sliding assembly; 3041. Slide rail; 3042. Second slide block; 3043. Second support platform; 305. Second platform; 3051. Sliding cavity; 306. Drive assembly; 3061. Second motor; 3062. Gear.

[0022] 307. Lower fixed cylinder; 308. Cleanroom hood; 401. Connector ring; 402. Placement rod; 4021. Placement part; 4031. First baffle; 40311. Notch; 4032. Second baffle; 404. Limiting assembly; 4041. Longitudinal rod; 4042. Transverse rod; 4043. Limiting frame; 4044. Limiting plate; 4045. Connecting rod; 405. Lifting assembly; 4051. Lifting cylinder; 4052. Lifting hook; 4053. Limiting rod; 4054. Limiting sleeve; 4061. Fixing rod; 4062. Second clamping plate; 407. Bracket. Detailed Implementation

[0023] This invention utilizes the flat structure of insulation boards to design an unloading mechanism, a conveying mechanism, a cutting mechanism, and a plug-in ring feeding mechanism to form the device. The unloading mechanism stores multiple insulation boards and automatically unloads them one by one to the conveying mechanism. The conveying mechanism automatically transports the unloaded insulation boards to the cutting position for the cutting mechanism to cut them. The plug-in ring feeding mechanism automatically inserts plug-in rings into the cut insulation boards. Through these mechanisms, automatic unloading, automatic conveying, automatic cutting, and automatic plug-in ring feeding of the insulation boards can be achieved. In practical applications, the above mechanisms can be further optimized, existing components can be replaced with equivalent ones, or additional mechanisms can be added to continuously improve the overall performance of the device.

[0024] Please refer to Figures 1 to 3The unloading mechanism shown in the diagram includes a storage bin 101, two horizontal clamping cylinders 102, and two fork-supporting cylinders 103. The storage bin 101 facilitates the placement of multiple insulation boards 104, the horizontal clamping cylinders 102, and the fork-supporting cylinders 103. The horizontal clamping cylinders 102 clamp and fix the sides of the insulation boards 104, while the fork-supporting cylinders 103 support and fix the bottom of the insulation boards 104. In practical applications, the above components can be further optimized, existing components can be replaced with equivalent ones, or additional components can be added to improve the performance of the mechanism.

[0025] The storage bin 101 in the figure is a hollow square structure with four opposing sides. It is assembled from multiple rod-shaped fixing rods and has cavities inside that correspond to the shape of the insulation panels 104. These cavities facilitate the placement of multiple longitudinally arranged insulation panels 104. The opposing sides facilitate the installation of horizontal clamping cylinders 102 and fork support cylinders 103, respectively. To place the insulation panels 104 into the aforementioned cavities, the storage bin 101 is designed with movable and closing first feeding racks 1011 and second feeding racks 1012 at corresponding positions. The width of the closed first feeding rack 1011 and second feeding rack 1012 corresponds to the width of the insulation panels 104. To facilitate observation of the number and alignment of the insulation panels 104 inside the storage bin 101, an inspection port 1015 can be designed next to the side door. To facilitate the installation of the horizontal clamping cylinder 102, the storage box 101 is designed with a first placement rod 1013 at the corresponding position. To facilitate the installation of the fork support cylinder 103, the storage box 101 is designed with a second placement rod 1014 at the corresponding position, wherein the first placement rod 1013 is located above the second placement rod 1014.

[0026] The figure shows two horizontal clamping cylinders 102 arranged opposite to each other. Each horizontal clamping cylinder 102 has a first clamping plate 1021, which is a flat plate structure, so as to clamp the insulation board 104.

[0027] The figure shows two fork support cylinders 103 arranged opposite each other. The arrangement direction of the fork support cylinders 103 is on the side of the horizontal clamping cylinder 102. Each fork support cylinder 103 has a telescopic fork handle 1031 structure. The distance between the horizontal clamping cylinder 102 and the fork support cylinder 103 is the thickness of one insulation plate 104. Thus, the fork support cylinder 103 supports the bottom insulation plate 104, while the horizontal clamping cylinder 102 clamps and secures the insulation plates 104 above the bottom. When the insulation plate 104 needs to be fed into the subsequent automated mechanism, it retracts the fork handle 1031, allowing the insulation plate 104 to fall automatically under gravity. During the waiting period for subsequent insertion of the insulation plate 104, the fork handle 1031 extends, and the horizontal clamping cylinder 102 clamps it, facilitating the fall of the insulation plate 104 previously held by the horizontal clamping cylinder 102 onto the fork handle 1031. The insulation plates 104 then follow the same sequence of actions to complete the unloading process.

[0028] After unloading, insulation board 104 enters the conveying mechanism. Please refer to [reference needed]. Figures 4 to 7 The conveying mechanism shown in the figure mainly consists of components such as a first support platform 201, a push plate 203, a pressure plate 202, a first sliding component 204, and a lifting component 205. These components enable the fixing and pushing of the insulation board 104 to a set position, thereby completing the automatic and accurate conveying of the insulation board 104. In practical applications, the above components can be further optimized, such as by redesigning local shapes and structures, or by adding other components, thereby continuously increasing the practicality of the conveying mechanism.

[0029] The first support platform 201 in the figure provides support for the insulation board 104. It has a straight rod-like structure and consists of six rows arranged longitudinally, with each row parallel to the others. The insulation board 104 is placed on top of the first support platform 201, thus supporting it. The first support platform 201 is mainly constructed of aluminum profiles and plastic sheets, with the plastic sheets adhered to the insulation board 104. This reduces the coefficient of friction between the insulation board 104 and the first support platform 201, facilitating the transport of the insulation board 104. In practical applications, the number of first support platforms 201 can be adjusted as needed, but they must remain arranged in a parallel manner to avoid movement interference with the subsequent push plate 203.

[0030] The pressure plate 202 in the figure is used to push the insulation board 104 longitudinally. Its overall design is a transversely pushing cylinder structure, with four plates arranged in a front-to-back configuration (two each). This ensures that the insulation board 104 is fixed in place on both sides by a pressure plate 202, facilitating the subsequent insertion of the insertion ring 207. In practical applications, other mechanisms can be used to fix the insulation board 104, or their number can be adjusted, such as installing two pressure plates 202 on each side of the insulation board 104. This improves the stability of the fixation and prevents the insulation board 104 from moving during insertion.

[0031] The pressure plate 202 in the figure adopts an L-shaped structure design, which can fit well with the sides and bottom of the insulation board 104, thus facilitating the movement of the insulation board 104. The push plates 203 are designed in groups of six, with two forming a set. Each push plate 203 is fixed to the first slide block 2044 of the first sliding assembly 204. Thus, when the first slide block 2044 moves longitudinally, it drives the push plates 203 to move longitudinally in sync. In practical applications, the shape and mechanism of the pressure plate 202 can also adopt other styles.

[0032] The first sliding assembly 204 in the figure is used to push the pressure plate 202 to move longitudinally. Its main design includes a first sliding block 2044, a guide rail 2045, a motor 2042, a belt 2041, and a connecting plate 2043. Both the motor 2042 and the belt 2041 are common belt drive structures. The motor 2042 is a miniature forward and reverse motor, which drives the belt 2041 to move forward and backward. The middle position of the connecting plate 2043 is directly embedded in the belt 2041, while both ends are embedded in the first sliding block 2044. On the base 2044, when the connecting plate 2043 moves, it drives the first slide blocks 2044 at both ends to move. Since the first slide blocks 2044 are assembled onto the guide rail 2045 in the existing manner, forming a structure where one first slide block 2044 matches one guide rail 2045, when the motor 2042 is working, it can move via the belt 2041, connecting plate 2043, and first slide blocks 2044. Because a pressure plate 202 is fixed on the first slide block 2044, it can drive the pressure plate 202 to move. In practical applications, other styles of first sliding components 204 can also be used. It should be noted that the first sliding component 204 can also use other existing components or devices that achieve the same function.

[0033] The lifting component 205 in the figure is used to drive the first sliding component 204 to perform lifting and lowering actions. It is designed with a lifting plate 2051 and a lifting cylinder 2052. The lifting plate 2051 is a square flat plate structure, and the lifting cylinder 2052 is a conventional cylinder structure. The first sliding component 204 is installed on the lifting plate 2051. In this way, the lifting component 205 and the first sliding component 204 can realize up and down and back and forth movements, that is, maintain a clockwise zigzag conveying path, thereby improving the conveying efficiency of the insulation board 104.

[0034] In order to support the first sliding component 204, the lifting component 205, and the pressure plate 202, a first platform 206 structure can be designed below them.

[0035] Insulation board 104 is automatically fed into the cutting assembly via a transmission mechanism. Please refer to Figures 8 to 9. Figure 12 The cutting mechanism shown in the figure mainly consists of a grooving component 301, a fixing frame assembly 302, a lifting cylinder 303, a second sliding assembly 304, a second table 305, and a drive assembly 306. This design utilizes the grooving component 301 to replace manual cutting. The lifting cylinder 303, the second sliding assembly 304, the fixing frame assembly 302, and the drive assembly 306 work together with the grooving component 301 to achieve automatic cutting of the insulation board 104. In practical applications, the shape, structure, material, and quantity of the above components can be optimized, existing components can be used for equivalent replacement, or additional components can be added.

[0036] The grooving component 301 in the figure is mainly used for cutting the insulation board 104. It consists of two symmetrically spaced components, each with an arrow-like structure and a triangular end, allowing for straight and angled cuts on the insulation board 104. The grooving component 301 is electrically heated; when energized, it acts like a heating wire, melting and cutting the foam board to ensure a smooth cut.

[0037] The mounting bracket assembly 302 in the figure is mainly used to fix the grooving component 301 and the purification hood 308, and is also assembled with the lifting cylinder 303. The mounting bracket assembly 302 mainly consists of a first mounting bracket 3021, a second mounting bracket 3022, a connecting cylinder 3023, a limiting rod 3024, and a limiting cylinder 3025. The first mounting bracket 3021 is a plate-shaped structure with a grooving component 301 installed at each end. The second mounting bracket 3022 is installed on the first mounting bracket 3021, and the second mounting bracket 3022 is similar to an angle. The L-shaped profile structure of the iron facilitates the fixing of the purification hood 308, which is arranged at an angle in the figure. The connecting cylinder 3023 is a conventional cylindrical rod structure, which is assembled with the air rod of the lifting cylinder 303, so that the grooved part 301 and the purification hood 308 can be raised and lowered under the action of the lifting cylinder 303. The limiting rod 3024 and the limiting cylinder 3025 are both conventional structural designs, which are mainly used for positioning the lifting cylinder 303 to ensure the smooth lifting and lowering of the lifting cylinder 303.

[0038] The lifting cylinder 303 in the figure is mainly used to drive the grooving part 301 to lift and lower. It is a conventional cylinder structure. It can drive the grooving part 301 to lift and lower through the fixed frame assembly 302, thereby cutting the insulation boards arranged in sequence.

[0039] The second sliding component 304 in the figure is mainly used for the sliding of the lifting cylinder 303. This second sliding component 304 has a conventional structure consisting of a slide rail 3041, a second slide block 3042, and a second support platform 3043. The lifting cylinder 303 is fixed to the second support platform 3043 to maintain synchronous sliding with it. The second support platform 3043 is assembled with the slide rail 3041 via the second slide block 3042. The second support platform 3043 and the second slide block 3042 form an integral part and slide on the slide rail 3041, which is fixed to the second table surface 305. Thus, the second support platform 3043 can achieve longitudinal sliding under the drive of the drive component 306. Its main function is to drive the lifting cylinder 303 to move longitudinally as shown in the figure, thereby driving the grooving component 301 to move longitudinally for cutting.

[0040] The second platform 305 in the figure is a rectangular plate structure. Components such as the second sliding assembly 304 are mounted on this second platform 305. The second platform 305 mainly utilizes the sliding cavity 3051 structure designed on it, thus providing space to facilitate the longitudinal movement of the lifting cylinder 303. During the cutting process, to prevent the insulation board from moving, multiple lowering cylinders 307 can be installed on both sides of the second platform 305 to press down and fix the insulation board 104.

[0041] The drive component 306 in the figure mainly drives the movement of the second support platform 3043. It can employ various drive types, such as chain, belt, or gear 3062 structures. The figure shows a gear 3062 structure, which is a combination of the second motor 3061, gear 3062, and rack; the rack is not shown in the figure. The second motor 3061 is fixed to the second support platform 3043. The gear 3062 rotates synchronously with the shaft of the second motor 3061 and meshes with the rack, which is fixed to the second platform 305. Thus, when the second motor 3061 rotates, the second support platform 3043 is driven through the meshing of the gear 3062 and the rack.

[0042] After the insulation board 104 is cut, the insertion of the connector rings can be arranged immediately, such as... Figures 13 to 15 The plug-in ring feeding mechanism shown in the figure mainly consists of a placement rod 402, a first baffle 4031, a second baffle 4032, a limiting component 404, and a lifting component 405. The placement rod 402 supports multiple inclined plug-in rings 401. The first baffle 4031 and the second baffle 4032 are used to block the plug-in rings 401, ensuring that the lifting component 405 lifts only one plug-in ring 401 at a time. The limiting component 404 limits the inclined plug-in rings 401, ensuring that all plug-in rings 401 are in the same orientation and aligned. The lifting component 405 lifts each plug-in ring 401 to a set position, facilitating subsequent actions on the plug-in rings 401. In this design, the plug-in ring 401 has a rounded middle section and straight round rods at both ends. In practical applications, the above-mentioned components can be redesigned, or existing components can be used for equivalent replacement, or other components can be added.

[0043] The placement rod 402 in the figure is a rod-shaped structure arranged at a downward angle, which can be designed within the range of 20-40 degrees. This facilitates the stacking of multiple insertion rings 401 with downward tilting as shown in the figure. The part of the placement rod 402 that contacts the insertion ring 401 is designed with a rounded placement part 4021, which forms an arc-shaped fit with the rounded structure in the middle of the insertion ring 401, thus supporting and fitting the rounded structure. The lowermost end of the placement rod 402 can be installed on the first stop or other components. One end of the placement rod 402 is arranged outward, and the other end is close to the first baffle 4031 and the second baffle 4032.

[0044] The first baffle 4031 in the figure has a plate-like structure, which makes it easy to block the plug ring 401. It has a notch 40311 at the top position, which makes it easy for the lifting hook 4052 of the lifting component 405 to cooperate, so that the lifting hook 4052 can hook the plug ring 401 at this position to facilitate its lifting.

[0045] The second baffle 4032 in the figure is also a plate-shaped structure. It is located above and behind the first baffle 4031, forming a staggered arrangement. The gap between it and the first baffle 4031 is close to the thickness of a plug-in ring 401, so that only one plug-in ring 401 can be lifted at a time.

[0046] The limiting component 404 in the figure is designed with two longitudinal rods 4041, two transverse rods 4042, two limiting frames 4043, two limiting plates 4044, and one connecting rod 4045. The longitudinal rods 4041 and transverse rods 4042 together form a U-shaped fixing frame structure, which facilitates the fixing and support of the limiting frames 4043, limiting plates 4044, and connecting rods 4045. It also facilitates the fixing and support of the lifting cylinder 4051. In the figure, the two longitudinal rods 4041 are arranged longitudinally, and the transverse rod 4042 at the bottom is arranged laterally, while the transverse rod 4042 at the top is arranged at a slight inclination. The limiting frame 4043 also has a U-shaped structure similar to the second clamping plate 4062. Its size is much smaller than the fixed frame formed by the longitudinal rod 4041 and the transverse rod 4042. The limiting frame 4043 is fixed to the longitudinal rod 4041 using conventional fasteners such as screws at its bottom. The limiting frame 4043 uses a long, narrow perforation at its top to facilitate the connection rod 4045 in fixing the two limiting frames 4043 together. The limiting plate 4044 shown in the figure is fixed in the middle of the two limiting frames 4043 and arranged transversely, thereby securing and limiting the side wall of the insertion ring 401.

[0047] The lifting assembly 405 in the figure is designed with a prompting cylinder, a lifting hook 4052, two limiting rods 4053, and two limiting sleeves 54. The lifting hook 4052 has a bent hook structure, which can hook a plug ring 401 each time it is driven and lifted by the lifting cylinder 4051. The lifting cylinder 4051 is a conventional cylinder structure, which is fixed on a bracket 407. The limiting rods 4053 and the limiting sleeves 54 are conventional structures that cooperate with the cylinder, which ensure the smooth lifting and lowering of the cylinder.

[0048] After the insertion ring 401 is hooked by the hook 4052, to ensure the stability of the insertion ring 401 when it is moved by subsequent components, two fixing rods 4061 can be designed on the bracket 407. Each fixing rod 4061 is designed with a second clamping plate 4062 structure. Each second clamping plate 4062 has a gap with the second baffle 4032 and fits against both sides of the insertion ring 401, thereby ensuring that the two side walls of the insertion ring 401 are fixed. After the insertion ring 401 is fixed in the above way, it is then gripped by a gripping cylinder and then transported laterally and longitudinally to insert the insertion ring 401 into the insulation plate 104.

Claims

1. An integrated device for unloading, cutting, and splicing insulation boards, characterized in that: It includes an unloading mechanism, a conveying mechanism, a cutting mechanism, and a plug-in ring feeding mechanism; the unloading mechanism stores multiple insulation boards and automatically unloads them one by one to the conveying mechanism; the conveying mechanism automatically transports the unloaded insulation boards to the cutting position to facilitate the cutting mechanism to cut the insulation boards; The plug-in ring feeding mechanism automatically inserts plug-in rings into the cut insulation board. The feeding mechanism includes a placement rod, a first baffle, a second baffle, a limiting component, and a lifting component. The placement rod supports the plug-in rings and is arranged at a downward inclination, allowing multiple plug-in rings to be stacked downwards at an inclination. The first and second baffles are located at the ends of the placement rod. The first baffle blocks the plug-in rings, and the first and second baffles are staggered vertically with a gap between them. The thickness of this gap corresponds to the thickness of one plug-in ring. The limiting component limits the multiple inclinationly arranged plug-in rings. The lifting component lifts the plug-in rings to a set position. The unloading mechanism includes a storage box, a horizontal clamping cylinder, and a base cylinder. The storage box has a cavity to accommodate multiple longitudinally arranged insulation boards. The storage box is a square structure with four opposite sides. A horizontal clamping cylinder is installed on each of two opposite sides, and a fork support cylinder is arranged on each of the other two opposite sides. The horizontal clamping cylinder has a first clamping plate that clamps and fixes the sides of the insulation board. The fork support cylinder has a telescopic fork that supports the bottom of the insulation board. The cutting mechanism includes a grooving component, a lifting cylinder, a second sliding assembly, a second table, a fixing frame assembly, and a drive assembly; The grooving component is fixed to the lifting cylinder via a fixing frame assembly. The lifting cylinder slides on a second platform via a second sliding assembly, which is driven by a drive assembly. The fixing frame assembly includes a first fixing frame and a connecting cylinder. The grooving component is fixed to the first fixing frame, and the connecting cylinder is assembled with and fixed to the lifting cylinder on the first fixing frame. The second sliding assembly includes a slide rail, a second slide block, and a second support platform. The lifting cylinder is fixed to the second support platform and slides synchronously with it. The second support platform is fixed to the second platform via the second slide block and the slide rail, and the second slide block and the slide rail form a sliding fit. The second platform has a sliding cavity, and the lifting cylinder moves linearly along the sliding cavity.

2. The integrated device for unloading, cutting, and connecting insulation boards according to claim 1, characterized in that: The conveying mechanism includes a first support platform, a pressure plate, a push plate, a first sliding assembly, and a lifting assembly. An insulation plate is arranged above the first support platform. The pressure plate is L-shaped and fits against the side and bottom of the insulation plate. The pressure plate is fixed to a first slide block of the first sliding assembly, which is fixed to a guide rail of the first sliding assembly. The first slide block is driven to reciprocate by a connecting plate, which is fixed to a belt. The belt is driven to reciprocate by a first motor. The guide rail and the first motor are fixed to a lifting plate, which is mounted on a lifting cylinder. The lifting plate is driven to move up and down by the lifting cylinder.

3. The integrated device for unloading, cutting, and connecting insulation boards according to claim 2, characterized in that: The grooving component has two symmetrically spaced parts, and the shape of the grooving component in contact with the foam board is triangular; the support assembly also includes a second fixing frame; the second fixing frame is fixed on the first fixing frame, and the second fixing frame has two symmetrically spaced parts, with a purification hood arranged on each second fixing frame; the support assembly also includes a limiting rod and a limiting cylinder; the limiting cylinder is installed on the first fixing frame, and the limiting rod is inserted into the limiting cylinder to position the lifting cylinder.

4. The integrated device for unloading, cutting, and connecting insulation boards according to claim 3, characterized in that: The cutting mechanism also includes a drive assembly, which includes a second motor, a gear, and a rack; the second motor is fixed on a second support platform, the gear rotates synchronously with the shaft of the second motor and meshes with the rack, and the rack is fixed on the second platform; the second platform also has a lowering cylinder for pressing and fixing the insulation board.

5. The integrated device for unloading, cutting, and connecting insulation boards according to claim 1, characterized in that: The middle position of the insertion ring is a round head structure, and the two sides are straight round rod structures; the placement rod has a placement part at the position corresponding to the round head structure, and the placement part is supported and fitted with the round head structure; the first baffle has a notch, which cooperates with the lifting hook of the lifting assembly; the placement rod is fixed on the first baffle.

6. The integrated device for unloading, cutting, and connecting insulation boards according to claim 1, characterized in that: The limiting assembly includes longitudinal rods, transverse rods, limiting frames, limiting plates, and connecting rods; two longitudinal rods and two transverse rods form a U-shaped structure, the limiting frame is also a U-shaped structure and is fixed to the longitudinal rods, and there are two limiting frames, each fixed to one of the two longitudinal rods; the limiting frame has a connecting rod and a limiting plate at the top and middle positions respectively; the connecting rod connects the two limiting frames; there are two limiting plates, which are symmetrically arranged and are tightly positioned against both sides of the insertion ring.

7. The integrated device for unloading, cutting, and connecting insulation boards according to claim 1, characterized in that: The lifting assembly includes a lifting cylinder, a lifting hook, a limiting rod, and a limiting sleeve; the lifting hook is fixed on the lifting cylinder, and the lifting cylinder is equipped with a limiting rod and a limiting sleeve, which position the lifting cylinder for raising and lowering.

8. The integrated device for unloading, cutting, and connecting insulation boards according to claim 7, characterized in that: The lifting cylinder is fixed on a bracket with two symmetrically arranged fixing rods. Each fixing rod has a second clamping plate with a gap between it and the second baffle and is fitted to both sides of the insertion ring.

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