Weld joint structure modeling method and system and welding device

By processing weld seam images using adaptive median filtering and grayscale centroid method, combined with curvature analysis and 3D reconstruction technology, and dynamically adjusting the welding current, the problem of accurate identification and welding of weld seams in complex environments is solved, achieving high-precision welding results.

CN120823219AActive Publication Date: 2025-10-21NANTONG INST OF TECH
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Patent Information

Application Number
CN202511341879.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2025-10-21
Estimated Expiration
2045-09-19

AI Technical Summary

Technical Problem

In the prior art, welds are difficult to accurately identify and weld in complex environments, resulting in poor welding results.

Method used

Weld seam images are processed using adaptive median filtering and an improved gray-scale centroid method. Feature points are identified through curvature analysis to generate a three-dimensional point cloud model, and the welding current is dynamically adjusted based on this model.

Benefits of technology

It improves the accuracy of weld contour and welding quality, and enhances welding efficiency and effectiveness.

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Abstract

The invention belongs to the field of welding seam three-dimensional reconstruction, and discloses a welding seam structure modeling method and system and a welding device. The method comprises the steps of obtaining a weld seam image through a small line scanning technology; processing the weld seam image by adopting adaptive median filtering to obtain a de-noised weld seam image; processing the de-noised weld seam image through an improved gray centroid method to obtain a sub-pixel-level light stripe center line; through a curvature analysis technology, carrying out feature point identification on the center line of the sub-pixel-level light stripe, and superposing marked feature points on the de-noised weld seam image to obtain a feature weld seam image; based on the feature welding seam image, converting the sub-pixel-level light stripe center line into a three-dimensional point cloud, and generating a welding seam curved surface model; dynamically adjusting the welding current based on the weld joint curved surface model; and the welding effect is effectively improved.
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Citation Information

Patent Citations

  • A weld seam tracking method and system

    CN112958954B

  • Weld three-dimensional reconstruction method based on two-dimensional linear structured light

    CN106971407A

  • Welding seam tracking method and system

    CN112958954A

  • Welding method based on digital modeling and flexible weld joint recognition

    CN116275742A

  • Rotary scanning welding seam three-dimensional reconstruction method based on line structured light visual inspection

    CN118135113A