Short handle moving section guard ring and wire clamping full-automatic assembling equipment
Patent Information
- Application Number
- CN202511089426.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2045-08-05
AI Technical Summary
[0004]本发明的目的是提供一种短柄移动节护圈及卡丝全自动装配设备,解决了现有短柄移动节的护圈压装和卡丝装配工序需设置两台单站进行装配,耗费人力且无法保证连续供应产线生产的技术问题
[0018]相对于上述背景技术,本发明提供的短柄移动节护圈及卡丝全自动装配设备,其包括用于安装各部件的承载框架,承载框架的承载面上设有用于输送的短柄的链板输送系统,在链板输送系统之间设有提升移载系统,提升移载系统夹持链板输送系统上的短柄,提升移载系统能够垂直于承载面的方向移动,还可以沿短柄的输送方向移动,在提升移载系统沿短柄运输方向的一侧依次安装有护圈压装系统与卡丝推装系统,提升移载系统将夹持的短柄提升至护圈压装系统的第一工位处,将护圈套设于短柄的外周,随后提升移载系统再次夹持第一工位处的短柄,提升移载系统水平移动,将短柄转移至卡丝推装系统的第二工位处,卡丝推装系统将卡丝卡持于短柄的外周,完成对短柄的护圈压装与卡丝装配,提升移载装置再次夹持第二工位处的短柄,将短柄放置在链板输送系统的输出端,加工后的短柄被依次运出装配设备。
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Figure CN120862282B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive component assembly equipment technology, and in particular to a fully automatic assembly equipment for a short-handled movable joint guard ring and locking screw. Background Technology
[0002] In the automotive production line, the drive shaft is an important component that connects to the engine. It is crucial in terms of both production volume and quality requirements. The drive shaft is connected to the gearbox by a short-handled sliding joint. In the production process of the short-handled sliding joint, the press-fitting of the retaining ring and the assembly of the locking screw are usually set up by two single stations. This not only consumes manpower but also cannot guarantee continuous supply to the production line.
[0003] In summary, providing an automated assembly equipment that saves labor costs and improves production line productivity is a problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0004] The purpose of this invention is to provide a fully automatic assembly equipment for the retaining ring and locking wire of the short-handle moving joint, which solves the technical problem that the existing short-handle moving joint retaining ring pressing and locking wire assembly processes require two single-station assembly machines, which consume manpower and cannot guarantee continuous supply to the production line.
[0005] To achieve the above objectives, the present invention provides a fully automatic assembly equipment for a short-handled movable joint retainer and a locking wire, comprising:
[0006] The support frame has a chain conveyor system on its bearing surface for conveying short handles. The short handles are connected to a lifting and transfer system, which clamps the short handles. The lifting and transfer system can slide along the direction perpendicular to the bearing surface and along the conveying direction of the short handles. A protective ring pressing system and a wire clamping system are arranged sequentially along the conveying direction of the short handles. The lifting and transfer system can lift the short handles to the first station of the protective ring pressing system, where the protective ring is fitted onto the outer circumference of the short handle. The lifting and transfer system can move the short handles horizontally to the second station of the wire clamping system, where the wire clamping system holds the wire around the outer circumference of the short handle. The chain conveyor system is also used to transport the processed short handles out.
[0007] The retaining ring pressing system includes a first cutting mechanism for receiving and transferring a short shank. The first cutting mechanism aligns the short shank with the pressing mechanism. The feeding direction of the pressing mechanism is parallel to the second slide rail. A retaining ring feeding mechanism is provided on one side along the moving direction of the first cutting mechanism. The retaining ring feeding mechanism connects the retaining ring with the pressing mechanism, enabling the pressing mechanism to install the retaining ring onto the outer periphery of the short shank.
[0008] The clamping mechanism includes an inverted L-shaped support frame. The vertical part of the support frame is connected to a clamping plate via a fourth guide rail. The horizontal part of the support frame is equipped with a clamping cylinder. The output end of the clamping cylinder is connected to the clamping plate. The end of the clamping plate near the bearing surface is equipped with a pressure rod. The clamping cylinder is used to push the clamping plate so that the pressure rod can hold and fix the short handle.
[0009] The pushing mechanism includes a pushing bracket, on which a linear servo motor is mounted. A pushing loading plate is connected to the linear servo motor. The pushing loading plate is parallel to the bearing surface and can slide perpendicular to the bearing surface. A pushing cylinder is connected to the pushing loading plate. A wire-clamping push plate is connected to the pushing loading plate via a fourth slide rail. The wire-clamping push plate is connected to the pushing cylinder. A wire-clamping rod is provided on the end face of the pushing loading plate. A slot is provided at the end of the wire-clamping push plate away from the pushing cylinder. The wire clips on the wire clips fall into the slot. The pushing cylinder drives the wire-clamping push plate to align the wire clips with the short handle.
[0010] Preferably, the chain conveyor system includes an infeed section and an outfeed section. The infeed section is located at both ends of the support frame. The side of the infeed section is provided with a baffle mechanism. The feeding direction of the baffle mechanism is perpendicular to the transport direction of the short handle, so as to limit the number of short handles entering the first station. The end of the infeed section is provided with a stop member, which enables the short handle to correspond to the first station. The outfeed section is connected to the wire push-mounting system.
[0011] Preferably, the lifting and transfer system includes an L-shaped support plate. The horizontal part of the support plate is slidably connected to the support frame via a first slide rail. The support plate is equipped with a lifting cylinder and a transfer cylinder. The feed direction of the lifting cylinder is perpendicular to the support surface, and the feed direction of the transfer cylinder is parallel to the first slide rail. A claw assembly is slidably connected to the side of the support plate away from the horizontal part via a second slide rail. The claw assembly is used to clamp the short handle. The lifting cylinder and the claw assembly are connected by a linkage plate.
[0012] Preferably, the first cutting mechanism includes a fixed pad, which is connected to the bearing surface. The fixed pad is connected to a first cutting base, which is connected to a first sliding plate via a first cutting guide rail. The first sliding plate is connected to a first fixing fixture, which is used to engage the short handle. The first cutting base is connected to a first cutting cylinder, and the first sliding plate and the first cutting cylinder are connected via a fixing block.
[0013] Preferably, the retaining ring feeding mechanism includes a column perpendicular to the bearing surface, a ring cutting carrier plate fixed to the end of the column, a feeding cylinder vertically connected to the ring cutting carrier plate, a plurality of retaining rings filled in the feeding cylinder, a retaining ring cutting plate connected to the side of the ring cutting carrier plate away from the feeding cylinder via a third slide rail, a retaining ring pusher plate provided in the retaining ring cutting plate, the retaining ring pusher plate communicating with the port of the feeding cylinder so that the retaining rings can fall into the retaining ring pusher plate, a cutting cylinder connected between the retaining ring cutting plate and the ring cutting carrier plate, and a pushing cylinder connected between the retaining ring pusher plate and the retaining ring cutting plate;
[0014] The pressing mechanism includes a pressing ring carrier plate with a pressing ring cylinder mounted vertically. The pressing ring carrier plate is positioned above the cutting ring carrier plate via a vertical rod. The output end of the pressing ring cylinder passes through the pressing ring carrier plate and is connected to a pressing head. The cutting ring cylinder is used to push the protective ring pusher plate so that it corresponds to the end of the pressing head. The pushing ring cylinder holds the protective ring pusher plate, so that the protective ring is fitted onto the outside of the pressing head. The pressing ring cylinder has guide rods parallel to it on both sides. The feeding direction of the pressing ring cylinder is towards the side close to the first fixed fixture, so that the pressing head installs the protective ring onto the outer wall of the short handle.
[0015] Preferably, the wire-mounting system includes a second cutting mechanism, which receives and transfers the short handle to align it with a clamping mechanism. The clamping mechanism is used to abut against the upper end of the short handle. A pushing mechanism is provided on one side of the clamping mechanism, which can align the wire with the short handle and hold the wire on the outer periphery of the short handle.
[0016] Preferably, the second cutting mechanism is mounted on the bearing surface via a connecting pad, the connecting pad is connected to a second cutting base, the second cutting base is connected to a second sliding plate via a second cutting guide rail, the second sliding plate is connected to a second fixing fixture, the second fixing fixture is used to clamp the short handle, the second cutting base is connected to a second cutting cylinder, the second sliding plate and the second cutting cylinder are connected via a connecting block, and a pressing mechanism is located at one end of the second cutting cylinder along its feed direction.
[0017] Preferably, the claw assembly includes three sets of claws fixed to the claw back plate, each claw being evenly distributed along the extension direction of the first slide rail. Each claw includes a claw cylinder and a claw block, which are connected by a connecting plate. A blocking cylinder is provided on the bearing plate to limit the upward distance of the claw assembly.
[0018] Compared to the aforementioned background technology, the fully automatic assembly equipment for short-handled movable joint guard rings and locking wires provided by the present invention includes a bearing frame for installing various components. A chain conveyor system for conveying short handles is provided on the bearing surface of the bearing frame. A lifting and transfer system is provided between the chain conveyor systems. The lifting and transfer system clamps the short handles on the chain conveyor systems. The lifting and transfer system can move perpendicular to the bearing surface and can also move along the conveying direction of the short handles. A guard ring pressing system and a locking wire pusher are sequentially installed on one side of the lifting and transfer system along the conveying direction of the short handles. The system lifts the clamped short shank to the first station of the retaining ring pressing system, and applies the retaining ring to the outer circumference of the short shank. Then, the lifting and transfer system clamps the short shank at the first station again and moves horizontally to transfer the short shank to the second station of the wire clamping system. The wire clamping system clamps the wire to the outer circumference of the short shank, completing the press-fitting of the retaining ring and the assembly of the wire clamp. The lifting and transfer system clamps the short shank at the second station again and places the short shank at the output end of the chain conveyor system. The processed short shanks are then transported out of the assembly equipment in sequence.
[0019] The fully automatic assembly equipment provided by this invention automatically completes the loading and unloading of short handles through a chain conveyor device. The lifting transfer plate places the short handles sequentially at the first and second workstations, integrating the two processes of the original production line. While achieving full automation, it greatly improves production efficiency. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 A schematic diagram of the assembly process of the short handle provided by the present invention;
[0023] Figure 3 This is a top view of the chain conveyor system provided by the present invention;
[0024] Figure 4 This is a schematic diagram of the rear structure of the lifting and transfer system provided by the present invention;
[0025] Figure 5 This is a front view of the lifting and transfer system provided by the present invention.
[0026] Figure 6 This is a schematic diagram of the structure of the retaining ring press-fitting system provided by the present invention;
[0027] Figure 7 A schematic diagram of the structure of the first cutting mechanism provided by the present invention;
[0028] Figure 8 This is a side view of the retaining ring feeding mechanism provided by the present invention;
[0029] Figure 9 This is a schematic diagram of the structure of the protective ring feeding mechanism provided by the present invention;
[0030] Figure 10 This is a front view of the pressing mechanism provided by the present invention;
[0031] Figure 11 This is a schematic diagram of the structure of the cable push-fit system provided by the present invention;
[0032] Figure 12 This is a schematic diagram of the structure of the second cutting mechanism provided by the present invention;
[0033] Figure 13This is a schematic diagram of the clamping mechanism provided by the present invention;
[0034] Figure 14 This is a schematic diagram of the push-mount mechanism provided by the present invention.
[0035] Among them, 1-bearing frame; 2-chain conveyor system; 21-feeding part; 22-discharging part; 23-stopping mechanism; 24-stopping component; 3-lifting and transferring system; 31-bearing plate; 32-first slide rail; 33-lifting cylinder; 34-transfer cylinder; 35-second slide rail; 36-claw assembly; 361-claw back plate; 362-claw; 363-claw cylinder; 364-claw block; 3 65-Connecting plate; 37-Linkage plate; 38-Blocking cylinder; 4-Guard ring pressing system; 41-First cutting mechanism; 411-Fixing pad; 412-First cutting base; 413-First cutting guide rail; 414-First sliding plate; 415-First fixed fixture; 416-First cutting cylinder; 42-Pressure pressing mechanism; 421-Pressure ring carrier plate; 422-Pressure ring cylinder; 423-Pressure head; 42 4-Guide rod; 43-Guard ring feeding mechanism; 431-Cut ring carrier plate; 432-Feeding cylinder; 433-Third slide rail; 434-Guard ring cutting plate; 435-Guard ring pusher plate; 436-Cutting cylinder; 437-Pushing ring cylinder; 5-Wire clamping and pushing system; 51-Second cutting mechanism; 511-Connecting pad; 512-Second cutting base; 513-Second cutting guide rail; 514-Second sliding plate; 5 15-Second fixed fixture; 516-Second cutting cylinder; 52-Clamping mechanism; 521-Support frame; 522-Fourth slide rail; 523-Clamping plate; 524-Clamping cylinder; 525-Pressure rod; 53-Push-loading mechanism; 531-Linear servo motor; 532-Push-loading plate; 533-Push-loading cylinder; 534-Push-loading guide rail; 535-Wire-clamping push plate; 536-Wire-clamping rod; 6-Short handle. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0038] This invention provides a fully automatic assembly device for a short-handled movable joint retainer and a locking screw. Please refer to the attached instruction manual. Figure 1 and 2It includes a support frame 1, on which a chain conveyor system 2 for conveying short handles 6 is provided on the support surface of the support frame 1. The chain conveyor system 2 is used to transport the short handles 6 so that the short handles 6 correspond to the gripping position of the lifting and transferring system 3. In addition, the chain conveyor system 2 can also transport the processed short handles 6 out of the automatic assembly equipment. The lifting and transferring system 3 is slidably mounted on the support surface. The sliding direction of the lifting and transferring system 3 is parallel to the transport direction of the chain conveyor system 2. The lifting and transferring system 3 can also slide in a direction perpendicular to the support surface. On the side of the chain conveyor system 2 close to the lifting and transferring system 3, a protective ring pressing system 4 and a wire clamping system 5 are arranged in sequence. The area where the protective ring is installed on the short handles 6 by the protective ring pressing system 4 is marked as the first station. The area where the wire clamping system 5 is used to clamp the short handles 6 is marked as the second station. The first station and the second station are located on the same horizontal plane, and both the first station and the second station can be connected to the gripping position of the lifting and transferring system 3.
[0039] When processing the short shank 6 using this application, the operator only needs to place the short shank 6 on the chain conveyor system 2. The chain conveyor system 2 transports the short shank 6 to the clamping position of the lifting and transfer system 3. After the lifting and transfer system 3 clamps and fixes the short shank 6, it lifts the short shank 6 vertically so that the short shank 6 is at the same height as the first station. The lifting and transfer system 3 drives the short shank 6 to slide horizontally, aligning the short shank 6 with the first station. The protective ring pressing system 4 receives the short shank 6 and installs the protective ring on the short shank 6. Then, the lifting and transfer system 3 clamps the short shank 6 again and moves the short shank 6 horizontally further so that the short shank 6 aligns with the second station. The wire-clamping system 5 places the wire clamp on the outer periphery of the short shank 6. The lifting and transfer system 3 transfers the processed short shank 6 to the output end of the chain conveyor system 2 and transports the short shank 6 out of the fully automatic assembly equipment.
[0040] Please refer to the instruction manual appendix. Figure 3 The chain conveyor system 2 includes an infeed section 21 and an outfeed section 22, which are respectively located at both ends of the lifting and transfer system 3. A baffle mechanism 23 is provided at the ends of the infeed section 21 and the lifting and transfer system 3. The baffle mechanism 23 includes a baffle cylinder fixed to the bearing surface, and a baffle rod is slidably connected inside the baffle cylinder. The feeding direction of the baffle rod is perpendicular to the transport direction of the infeed section 21. Corresponding locations are provided at the infeed section 21 and the lifting and transfer system 3. In addition, a stop 24 is also provided at the end of the conveying section 22. During the conveying of the short handle 6 in the feeding section 21, when a short handle passes the material blocking mechanism 23, the material blocking cylinder drives the material blocking rod to extend the material blocking rod into the conveying path of the short handle 6, blocking the subsequent material blocking rod from continuing to move forward, so that only one short handle 6 can be engaged with the stop 24. The stop 24 is used to limit the stopping position of the short handle, so that the short handle can be accurately docked with the lifting and transfer system 3.
[0041] Preferably, the material blocking mechanism 23 is equipped with a sensor for monitoring the short handle 6. The sensor is connected to the material blocking cylinder. The sensor can be a laser sensor. When the sensor cannot receive the laser signal reflected from the short handle 6, that is, when one short handle 6 has completely passed through the material blocking mechanism 23, the material blocking cylinder drives the material blocking rod, and the material blocking rod restricts the movement of subsequent short handles 6.
[0042] Please refer to the instruction manual appendix. Figure 4 The lifting and transfer system 3 includes an L-shaped support plate 31. A first slide rail 32 connects the horizontal portion of the support plate 31 to the support surface. The extension direction of the first slide rail 32 is parallel to the transport direction of the short handle 6, allowing the support plate 31 to slide on the support surface. A lifting cylinder 33 is installed on the end face of the support plate 31. The feed direction of the lifting cylinder 33 is perpendicular to the support surface. A linkage plate 37 is connected to the output end of the lifting cylinder 33. The linkage plate 37 is specifically an inverted L-shaped folding plate. The horizontal portion of the linkage plate 37 is fixed to the lifting cylinder 33. The vertical part is located on the side of the support plate 31 away from its horizontal part. The vertical part of the linkage plate 37 is connected to the claw assembly 36, and a second slide rail 35 is provided between the claw assembly 36 and the support plate 31. The second slide rail 35 extends in a direction perpendicular to the support surface. Furthermore, a support plate is connected to the support surface, and a transfer cylinder 34 is fixedly connected to the support plate. The transfer cylinder 34 is connected to the support plate 31 and provides driving force to the support plate 31. The transfer cylinder 34 and the lifting cylinder 33 work together to complete the docking and transfer work of the claw assembly 36 and the short handle 6.
[0043] Preferably, a reinforcing rib is connected between the horizontal and vertical parts of the bearing plate 31. Specifically, there are two reinforcing ribs distributed on both sides of the lifting cylinder 33. Each reinforcing rib is used to improve the strength of the bearing plate 31. A docking block is fixed on the bearing plate 31. A floating joint is connected between the output end of the transfer cylinder 34 and the docking block. The floating joint provides a certain displacement margin for the output end of the transfer cylinder 34, so that there is a buffer area between the transfer cylinder 34 and the docking block. This prevents the stress change at the connection point from being too large when the transfer cylinder 34 drives the bearing plate 31, which could easily lead to the connection breaking and cause equipment failure.
[0044] Please refer to the instruction manual appendix. Figure 5The claw assembly 36 includes a claw back plate 361 fixedly connected to the linkage plate 37. Three sets of claws 362 are provided on the claw back plate 361, with each claw 362 arranged sequentially along the extension direction of the first guide rail. Preferably, each claw 362 has two connecting plates 365 with opposite bending directions. Claw blocks 364 are installed on the bent portions of each connecting plate 365. Each connecting plate 365 is connected to the output ends on both sides of the claw cylinder 363. Each claw cylinder 363 is connected to the claw back plate 361. Each claw block 364 has a mating groove for accommodating the short handle 6, allowing the claw 36... 2. The process of gripping the short handle 6 is more stable and reliable. It should be noted that the spacing between each set of jaws 362 is the same as the distance between the first station and the second station. Each jaw 362 arranged sequentially in the direction away from the feed part 21 is referred to as the first jaw, the second jaw, and the third jaw. Preferably, when the first jaw corresponds to the stop member 24 of the feed part 21, the second jaw and the third jaw correspond to the first station and the second station, respectively. When the first jaw corresponds to the first station, the second jaw corresponds to the second station, and the third jaw corresponds to the receiving end of the feed part 22. Furthermore, two blocking cylinders 38 are provided on the vertical part of the support plate 31. Each blocking cylinder 38 is located on both sides of the linkage plate 37. The feeding direction of each blocking cylinder 38 is perpendicular to the vertical part of the support plate 31. A blocking block is connected to the output end of the blocking cylinder 38. A buffer block is provided on the claw back plate 361. During the upward movement of the claw assembly 36, the blocking cylinder 38 extends the blocking block into the movement path of the claw assembly 36, so that the blocking block abuts against the buffer block, thereby limiting the upward distance of the claw assembly 36.
[0045] In one embodiment of this application, the operator places the short handle 6 on the chain conveyor system 2. The short handle 6 is transported to the stop 24 of the feed section 21. At this time, the first claw aligns with the stop 24 and clamps the short handle 6, which is designated as the first short handle. The lifting and transfer system 3 moves the first short handle to the first station and performs a protective ring pressing operation on the first short handle. The lifting and transfer system 3 aligns the second claw with the first station and clamps the first short handle. Subsequently, the first claw aligns with the stop 24 of the feed section 21 and clamps another short handle 6, designated as the second short handle. The lifting and transfer system 3 aligns the first claw with the first station to install a protective ring on the second short handle, and the second claw aligns with the second station to install a retaining ring on the first short handle. The lifting and transfer system 3 then aligns the first jaw with the aforementioned stop 24. The first jaw grips the third short shank, while the second and third jaws grip the second and first short shanks respectively. The lifting and transfer system 3 aligns the first jaw with the first workstation to install a protective ring on the third short shank 6, and the second jaw with the second workstation to install a retaining wire on the second short shank. The third jaw aligns with the receiving end of the delivery section 22, and the delivery section 22 transports the completed short shank 6 out of the assembly equipment. In other words, through the gripping and placement by the lifting and transfer system 3, the short shanks 6 in each jaw 362 are sequentially placed on the stop 24 of the delivery section, the first workstation, the second workstation, and the receiving end of the delivery section, making the installation operation of this application more continuous and further improving production efficiency.
[0046] Please refer to the instruction manual appendix. Figures 6 to 10 The retaining ring pressing system 4 includes a first cutting mechanism 41 for receiving and transferring the short handle 6. The first cutting mechanism 41 includes a fixed pad 411 connected to the bearing surface. A first cutting base 412 is provided on the end face of the fixed pad 411. The first cutting base 412 is connected to a first sliding plate 414 through a first cutting guide rail 413. A first fixing fixture 415 is installed on the first sliding plate 414. A snap-fit groove is provided on the end face of the first fixing fixture 415 for fixing the short handle 6. A fixing block is provided on the side of the first sliding plate 414 opposite to the first fixing fixture 415. A first cutting cylinder 416 is also provided on the first cutting base 412. The output end of the first cutting cylinder 416 is connected to the fixing block. Preferably, the extension direction of the first cutting guide rail 413 is perpendicular to the first sliding rail 32. The first cutting cylinder 416 pulls the fixing block to transfer the first fixing fixture 415 with the short handle 6 snapped to the bottom of the pressing ring mechanism.
[0047] Furthermore, the retaining ring feeding mechanism 43 includes a column vertically fixed to the bearing surface. A ring cutting carrier plate 431 is connected to the top of the column. A material dropping hole is provided on one side of the first cutting mechanism 41 on the ring cutting carrier plate 431. A feeding cylinder 432 is installed on the material dropping hole, and the port of the feeding cylinder 432 corresponds to the material dropping hole. A retaining ring cutting plate 434 is connected to the side of the ring cutting carrier plate 431 away from the feeding cylinder 432 via a third slide rail 433. The third slide rail 433 is parallel to the first cutting guide rail 413. A retaining ring pusher 435 is detachably provided at one end of the retaining ring cutting plate 434 near the first fixed fixture 415. Specifically, a through hole is provided at the end of the retaining ring cutting plate 434, and the retaining ring pusher 435 is disposed in the through hole. A ring-pushing cylinder 437 is provided on the side of the ring-protecting plate 434 away from the feeding cylinder 432. The output end of the ring-pushing cylinder 437 is connected to the ring-protecting plate 435. In addition, a cutting cylinder 436 is fixed on the end of the ring-cutting carrier plate 431 away from the ring-protecting plate 435. Preferably, the outer periphery of the ring-protecting plate 435 has an annular platform. The end face of the annular platform is lower than the end face of the ring-protecting plate 434. An annular groove is formed between the ring-protecting plate 435 and the ring-protecting plate 434. The cutting cylinder 436 is used to push the ring-protecting plate 434 so that the annular groove corresponds to the dropping hole. The ring falls into the annular groove by its own gravity. The cutting cylinder 436 continues to push the ring-protecting plate 434 so that the annular groove corresponds to the pressing mechanism 42, so that the pressing mechanism 42 picks up the ring.
[0048] Please refer to the instruction manual attached. Figure 10 The pressing mechanism 42 includes two uprights located on both sides of the first cutting mechanism. Each upright is vertically fixed to the fixed pad 411. A pressing ring carrier plate 421 is connected to the top of the uprights. Preferably, the pressing ring carrier plate 421 is located above the cutting ring carrier plate 431. A pressing ring cylinder 422 is provided on the side of the pressing ring carrier plate 421 away from the bearing surface. The output end of the pressing ring cylinder 422 passes through the pressing ring carrier plate 421 and is connected to a pressing plate on the other side of the pressing ring carrier plate 421. Furthermore, a pressing ring holding plate is provided on both sides of the pressing ring cylinder 422. There are two guide rods 424. A linear bearing is provided on the pressure ring carrier plate 421. The guide rods 424 pass through the linear bearing and are connected to the pressure plate on the other side. Each guide rod 424 and the linear bearing makes the movement of the pressure plate more stable. A pressure head 423 is provided on the side of the pressure plate away from the guide rods 424. When the first cutting mechanism 41 aligns the short handle 6 with the pressure head 423, the pressure head 423 moves down and its end abuts against the short handle 6. The pressure head 423 transfers the protective ring connected to its outer wall to the short handle 6.
[0049] Preferably, four ball plungers are provided on the lower outer periphery of the pressure head 423. When the pressure head 423 engages with the retaining ring, the retaining ring abuts against the balls of each ball plunger, pushing the balls into the interior of the plunger. The ball plunger holds the interior of the retaining ring, so that the retaining ring is stably connected to the pressure head 423, preventing the retaining ring from falling off the pressure head 423 when the pressure head 423 is not engaged with the short handle 6.
[0050] Please refer to the instruction manual appendix. Figures 11 to 14 The wire-pushing system 5 includes a second cutting mechanism 51, which includes several bearing rods connected to the bearing surface. A connecting pad 511 is installed on the top of the bearing rod. A second cutting base 512 is provided on the end face of the connecting pad 511. The second cutting base 512 is connected to the second sliding plate 514 through a second cutting guide rail 513. A second fixing fixture 515 is installed on the second sliding plate 514. The end face of the second fixing fixture 515 is also provided with a snap-fit groove for fixing the short handle 6. A connecting block is provided on the side of the second sliding plate 514 near the second fixing fixture 515. A second cutting cylinder 516 is also provided on the second cutting base 512. The output end of the second cutting cylinder 516 is connected to the connecting block. Preferably, the extension direction of the second cutting guide rail 513 is perpendicular to the first slide rail 32. The second cutting cylinder 516 pulls the connecting block to transfer the second fixing fixture 515 with the short handle 6 snapped to the bottom of the pressing mechanism 52.
[0051] Preferably, the clamping mechanism 52 includes an inverted L-shaped support frame 521, the vertical part of which is connected to the bearing surface. A fourth slide rail 522 is provided on the vertical part of the support frame 521, and a clamping plate 523 is connected to the fourth slide rail 522. A clamping cylinder 524 is provided on the horizontal part of the support frame 521. The output end of the clamping cylinder 524 is connected to the clamping plate 523. A pressure rod 525 is connected to the end of the clamping plate 523 away from the clamping cylinder 524. The clamping cylinder 524 drives the clamping plate 523 and drives the pressure rod 525 to press the short handle 6 below, further locking the position of the short handle 6.
[0052] A pushing mechanism 53 is connected to one side of the clamping mechanism 52. The pushing mechanism 53 includes a pushing bracket, on which a linear servo motor 531 is mounted. The linear servo motor 531 is connected to a pushing loading plate 532, which is parallel to the bearing surface. The linear servo motor 531 can drive the pushing loading plate 532 to slide perpendicular to the bearing surface. A pushing cylinder 533 is mounted on the pushing loading plate 532. The pushing loading plate 532 is connected to a wire-locking push plate 535 via a pushing guide rail 534. The wire-locking push plate 535 is connected to the pushing mechanism 532. The cylinder 533 is connected, and a slot is provided at the end of the wire-clamping push plate 535 away from the push-loading cylinder 533. A wire-clamping rod 536 is also provided on the push-loading plate 532. The slot can correspond to the lower end of the wire-clamping rod 536. The wire clips sleeved on the outer periphery of the wire-clamping rod 536 automatically fall into the slot. When the short handle 6 is fixed by the pressure rod 525, the linear servo motor 531 adjusts the height of the push-loading plate 532 so that the slot corresponds to the short handle 6. The push-loading cylinder 533 will push the wire-clamping push plate 535 to install the wire clips in the slot onto the outer periphery of the short handle 6.
[0053] When processing the short shank 6 using the present invention, the feeding part 21 conveys the short shank 6 into the stop member 24, the jaws 362 of the jaw assembly 36 clamp the short shank 6, the lifting cylinder 33 lifts the jaw assembly 36 to the height of the first work station, and then the transfer cylinder 34 moves the jaws 362 horizontally to transport the short shank 6 to the first work station, the first fixing fixture 415 receives the short shank 6, the first cutting cylinder 416 transports the short shank 6 to below the pressing head 423, the pressing ring cylinder 422 drives the pressing head 423 to press the protective ring onto the outer periphery of the short shank 6, and the first cutting cylinder 416 transports the short shank 6 back to the first work station. At the first station, the chuck 362 grips the short shank 6 and transports it to the second station. The second fixing fixture 515 receives the short shank 6. The second cutting cylinder 516 transports the short shank 6 to below the pressure rod 525. The pressing cylinder 524 drives the pressure rod 525 to lock the position of the short shank 6. Then, the position of the wire-clamping push plate 535 is adjusted so that the slot corresponds to the short shank 6. The pushing cylinder 533 installs the wire in the slot onto the outer periphery of the short shank 6. The second cutting cylinder 516 transports the short shank 6 to the second station. The chuck 362 grips the short shank 6 and places it on the delivery part 22, completing the processing of the short shank 6.
[0054] It should be noted that in this specification, relational terms such as first and second are used only to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.
[0055] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the present invention.
Claims
1. A fully automatic assembly equipment for a short-handled movable joint retaining ring and locking screw, characterized in that, include: A support frame (1) is provided with a chain conveyor system (2) for conveying a short handle (6) on its support surface. The short handle (6) is connected to a lifting and transfer system (3). The lifting and transfer system (3) is used to clamp the short handle (6). The lifting and transfer system (3) can slide along the direction perpendicular to the support surface and along the conveying direction of the short handle (6). A retaining ring pressing system (4) and a wire clamping system (5) are arranged sequentially along the conveying direction of the short handle (6). The loading system (3) can lift the short handle (6) to the first position of the protective ring pressing system (4), the protective ring pressing system (4) will put the protective ring on the outer periphery of the short handle (6), the lifting and transfer system (3) can move the short handle (6) horizontally to the second position of the wire-clamping system (5), the wire-clamping system (5) will clamp the wire on the outer periphery of the short handle (6), and the chain plate conveying system (2) is also used to transport out the processed short handle (6). The wire-mounting system (5) includes a second cutting mechanism (51), which receives and transfers the short handle (6) to align the short handle (6) with the clamping mechanism (52). The clamping mechanism (52) is used to abut against the upper end of the short handle (6). A pushing mechanism (53) is provided on one side of the clamping mechanism (52). The pushing mechanism (53) can align the wire with the short handle (6) and hold the wire on the outer periphery of the short handle (6). The clamping mechanism (52) includes an inverted L-shaped support frame (521). The vertical part of the support frame (521) is connected to a clamping plate (523) via a fourth slide rail (522). The horizontal part of the support frame (521) is provided with a clamping cylinder (524). The output end of the clamping cylinder (524) is connected to the clamping plate (523). The clamping plate (523) is provided with a pressure rod (525) at one end near the bearing surface. The clamping cylinder (524) is used to push the clamping plate (523) so that the pressure rod (525) can press and fix the short handle (6). The pushing mechanism (53) includes a pushing bracket, on which a linear servo motor (531) is mounted. A pushing loading plate (532) is connected to the linear servo motor (531). The pushing loading plate (532) is parallel to the bearing surface and can slide perpendicular to the bearing surface. A pushing cylinder (533) is connected to the pushing loading plate (532). The pushing loading plate (532) is connected to a pushing guide rail (534). A wire-clamping pusher plate (535) is connected to the push-loading cylinder (533). A wire-clamping rod (536) is provided on the end face of the push-loading plate (532). A slot is provided at one end of the wire-clamping pusher plate (535) away from the push-loading cylinder (533). The wire clips sleeved on the wire clips rod (536) fall into the slot. The push-loading cylinder (533) drives the wire-clamping pusher plate (535) to connect the wire clips with the short handle (6).
2. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 1, characterized in that, The chain conveyor system (2) includes an infeed section (21) and an outfeed section (22). The infeed section (21) is located at both ends of the bearing frame (1). The side of the infeed section (21) is provided with a baffle mechanism (23). The feeding direction of the baffle mechanism (23) is perpendicular to the transport direction of the short handle (6) to limit the number of short handles (6) entering the first station. The end of the infeed section (21) is provided with a stop (24). The stop (24) enables the short handle (6) to correspond to the first station. The outfeed section (22) is connected to the wire push system (5).
3. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 2, characterized in that, The lifting and transfer system (3) includes an L-shaped support plate (31). The horizontal part of the support plate (31) is slidably connected to the support frame (1) via a first slide rail (32). The support plate (31) is provided with a lifting cylinder (33) and a transfer cylinder (34). The feeding direction of the lifting cylinder (33) is perpendicular to the support surface, and the feeding direction of the transfer cylinder (34) is parallel to the first slide rail (32). A claw assembly (36) is slidably connected to the side of the support plate (31) away from the horizontal part via a second slide rail (35). The claw assembly (36) is used to clamp the short handle (6). The lifting cylinder (33) and the claw assembly (36) are connected by a linkage plate (37).
4. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 3, characterized in that, The retaining ring pressing system (4) includes a first cutting mechanism (41) for receiving and transferring the short handle (6). The first cutting mechanism (41) aligns the short handle (6) with the pressing mechanism (42). The feeding direction of the pressing mechanism (42) is parallel to the second slide rail (35). A retaining ring feeding mechanism (43) is provided on one side along the moving direction of the first cutting mechanism (41). The retaining ring feeding mechanism (43) connects the retaining ring with the pressing mechanism (42), so that the pressing mechanism (42) can install the retaining ring onto the outer periphery of the short handle (6).
5. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 4, characterized in that, The first cutting mechanism (41) includes a fixed pad (411), which is connected to the bearing surface. The fixed pad is connected to a first cutting base (412), which is connected to a first sliding plate (414) via a first cutting guide rail (413). The first sliding plate (414) is connected to a first fixing fixture (415), which is used to snap the short handle (6). The first cutting base (412) is connected to a first cutting cylinder (416), and the first sliding plate (414) and the first cutting cylinder (416) are connected via a fixing block.
6. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 5, characterized in that, The retaining ring feeding mechanism (43) includes a column perpendicular to the bearing surface. A ring cutting carrier plate (431) is fixed to the end of the column. A feeding cylinder (432) is vertically connected to the ring cutting carrier plate (431). The feeding cylinder (432) is filled with a plurality of retaining rings. A retaining ring cutting plate (434) is connected to the side of the ring cutting carrier plate (431) away from the feeding cylinder (432) via a third slide rail (433). The ring cutting plate (434) is provided with a ring protection pusher (435), which is connected to the port of the feeding cylinder (432) so that the ring protection can fall into the ring protection pusher (435). A cutting cylinder (436) is connected between the ring cutting plate (434) and the ring cutting carrier plate (431), and a ring pushing cylinder (437) is connected between the ring protection pusher (435) and the ring cutting plate (434). The pressing mechanism (42) includes a pressing ring carrier plate (421) on which a pressing ring cylinder (422) is vertically mounted. The pressing ring carrier plate (421) is located above the cutting ring carrier plate (431) via a vertical rod. The output end of the pressing ring cylinder (422) passes through the pressing ring carrier plate (421) and is connected to a pressing head (423). The cutting cylinder (436) is used to push the protective ring push plate (435) so that it corresponds to the end of the pressing head (423). The pushing ring cylinder (437) holds the protective ring push plate (435) so that the protective ring is fitted on the outside of the pressing head (423). The pressing ring cylinder (422) has guide rods (424) parallel to it on both sides. The feeding direction of the pressing ring cylinder (422) is close to the side of the first fixed fixture (415) so that the pressing head (423) installs the protective ring onto the outer wall of the short handle (6).
7. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 4, characterized in that, The second cutting mechanism (51) is mounted on the bearing surface via a connecting pad (511). The connecting pad (511) is connected to a second cutting base (512). The second cutting base (512) is connected to a second sliding plate (514) via a second cutting guide rail (513). The second sliding plate (514) is connected to a second fixing fixture (515). The second fixing fixture (515) is used to snap the short handle (6). The second cutting base (512) is connected to a second cutting cylinder (516). The second sliding plate (514) and the second cutting cylinder (516) are connected via a connecting block. The pressing mechanism (52) is located at one end of the second cutting cylinder (516) along its feeding direction.
8. The fully automatic assembly equipment for the short-handle moving joint retainer and locking screw according to claim 3, characterized in that, The claw assembly (36) includes three sets of claws (362) fixed on the back plate (361) of the claw (362). Each claw (362) is evenly distributed along the extension direction of the first slide rail (32). Each claw (362) includes a claw cylinder (363) and a claw block (364). The claw cylinder (363) and the claw block (364) are connected by a connecting plate (365). A blocking cylinder (38) is provided on the bearing plate (31). The blocking cylinder (38) is used to limit the rising distance of the claw assembly (36).
Citation Information
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