A glass cover plate defect detection device based on visual recognition

CN120869974BActive Publication Date: 2026-08-07DAFENG TIANYU COMPOUND MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DAFENG TIANYU COMPOUND MATERIALS CO LTD
Filing Date
2025-07-22
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0008]针对现有技术的不足,本发明提供了一种基于视觉识别的玻璃盖板缺陷检测装置,主要为解决检测效率低下和检测成功率较低的问题

Benefits of technology

[0022] Compared with the prior art, the present invention provides a glass cover plate defect detection device based on visual recognition, which has the following beneficial effects:

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Abstract

The application relates to the technical field of visual detection, and discloses a glass cover plate defect detection device based on visual recognition, which comprises a substrate body, a rotatable glass cover plate fixing mechanism arranged above the substrate body, a driving mechanism one arranged at the upper end of the substrate body and used for driving the glass cover plate fixing mechanism to rotate, an adsorption mechanism arranged at the upper end of the substrate body and used for generating negative pressure of the glass cover plate fixing mechanism, a center lighting mechanism arranged in the middle of the glass cover plate fixing mechanism, a transverse driving mechanism arranged at the side of the substrate body, a longitudinal driving mechanism arranged at the upper end of the transverse driving mechanism, and a visual detection mechanism arranged between the longitudinal driving mechanisms. The visual detection mechanism can detect multiple groups of glass cover plates at a time, the detection efficiency is improved, and the detection accuracy is further improved in cooperation with the rotation of the fixing bottom plate.
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Description

Technical Field

[0001] This invention relates to the field of visual inspection technology, specifically to a glass cover plate defect detection device based on visual recognition. Background Technology

[0002] Machine vision, in essence, uses machines to replace human eyes for measurement and judgment. A machine vision system uses machine vision products (image acquisition devices, either CMOS or CCD) to convert the captured target into image signals, which are then transmitted to a dedicated image processing system. Based on pixel distribution and information such as brightness and color, these signals are converted into digital signals. The image system performs various calculations on these signals to extract the target's features, and then controls the on-site equipment based on the judgment results. However, existing machine vision measurement devices cannot perform flexible operations such as translation and rotation, which is a significant limitation. Furthermore, when inspecting the dimensions of some glass photographs, the camera position of the vision machine needs constant adjustment, making flexible operation a crucial factor.

[0003] A search revealed Chinese patent CN212674746U, which discloses a visual inspection device for glass photographs. This device integrates an industrial camera and a light source to form a machine vision system for inspecting the surface of glass photographs, detecting color differences and blemishes. It connects to a computer and a control center, which operates three motors to adjust the position of the industrial camera to inspect various locations on the glass photograph. However, several problems still exist:

[0004] 1. Visual inspection can only be performed on one potential defective area of ​​a glass product at a time, resulting in low inspection efficiency;

[0005] 2. It is impossible to effectively limit and fix the glass products. During the inspection process, the vibration of the motor may cause the position of the glass products to change, which will have a great impact on the inspection results.

[0006] 3. Glassware should only be placed flat on the table. Since visual inspection of glass defects is based on the principle of diffuse reflection, there is a certain probability that the visual camera will miss the defects when the glassware is placed flat. Summary of the Invention

[0007] Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this invention provides a visual recognition-based glass cover defect detection device, primarily aimed at solving the problems of low detection efficiency and low success rate.

[0009] Technical solution

[0010] To achieve the above objectives, the present invention provides the following technical solution:

[0011] A visual recognition-based glass cover defect detection device includes a substrate body, a rotatable glass cover fixing mechanism disposed on the upper part of the substrate body, a driving mechanism for driving the glass cover fixing mechanism to rotate disposed on the substrate body, an adsorption mechanism for generating negative pressure in the glass cover fixing mechanism disposed at the upper end of the substrate body, a central illumination mechanism disposed in the middle of the glass cover fixing mechanism, a transverse driving mechanism disposed on the side of the substrate body, a longitudinal driving mechanism disposed at the upper end of the transverse driving mechanism, and a visual inspection mechanism disposed between the longitudinal driving mechanisms.

[0012] As a further embodiment of the present invention, the glass cover fixing mechanism includes a fixing disk and a central fixing ring. The fixing disk is rotatably mounted on the substrate body, and the central fixing ring is welded and fixed to the upper end of the substrate body. A bearing is fixedly connected to the outside of the central fixing ring, and the outer ring of the bearing is fixedly connected to the inner side of the fixing disk.

[0013] As a further embodiment of the present invention, the fixed disk (201) is provided with a ring array of multiple through slots, and the inner wall of the through slot is fitted with a damping bearing. The inner ring of the damping bearing is fixedly connected with a fixing rod. A fixing base plate is welded and fixed between two sets of fixing rods. The upper end of the fixing base plate is integrally formed with a limiting part, and a rubber pad is bonded and fixed to the inner side of the limiting part.

[0014] As a further embodiment of the present invention, the upper end of the substrate body is provided with two sets of symmetrically arranged grooves, groove one and groove two, and groove one and groove two are connected. The driving mechanism one includes a driving motor one and a driving wheel. The driving motor one is fixedly installed in groove one, and the driving wheel is disposed in groove two. The driving wheel is fixedly connected to the output shaft of the driving motor one by bolts, and the driving wheel abuts against the lower surface of the fixed disk.

[0015] As a further embodiment of the present invention, the adsorption mechanism includes an air extraction port extending from the side of the substrate body, and a plurality of connection ports are arranged in a ring array at the upper end of the substrate body, the plurality of connection ports being connected to the air extraction port.

[0016] A suction cup is installed on the upper end of the fixed base plate, and an adapter is opened at the lower end of the fixed base plate. A rubber hose is connected to the lower end of the adapter. A bracket is welded and fixed to the outer side of the lower part of the through groove. An adapter pipe is integrally formed in the middle of the bracket. The upper end of the adapter pipe is connected to the rubber hose, and a one-way valve is installed inside the adapter pipe. The positions and numbers of the adapter pipe and the connection port correspond one-to-one.

[0017] As a further embodiment of the present invention, the central lighting mechanism includes a central pillar welded and fixed to the substrate body, the central pillar being located inside the central fixing ring, and a light strip being bonded and fixed to the outer side of the upper part of the central pillar. Multiple sets of the light strips are arranged in a circular array, and a light shield is integrally formed on the top of the central pillar.

[0018] As a further embodiment of the present invention, two sets of the transverse drive mechanism are symmetrically arranged, and the transverse drive mechanism includes a second drive motor and a side plate. The side plate is welded to the upper end of the base plate body, and the second drive motor is installed on one side of the side plate by bolts. A second lead screw is rotatably connected between the side plates by bearings. The second lead screw is driven to the output shaft of the second drive motor by a flat key. The longitudinal drive mechanism is driven to the upper end of the second lead screw.

[0019] As a further embodiment of the present invention, the longitudinal driving mechanism includes a side column, the lower end of which is integrally formed with a slide block, the lower part of which has a sliding groove, and the upper end of the substrate body is integrally formed with a T-shaped slide rail. The slide block is sleeved on the T-shaped slide rail through the sliding groove, and the lower end of the sliding groove is rotatably connected with four sets of rollers. The rollers abut against the upper surface of the T-shaped slide rail. The side of the slide block is integrally formed with a driving block, and the driving block has a threaded hole 1. The threaded hole 1 is threadedly connected to a lead screw 2. A driving motor 3 is fixedly installed on the outer side of the top of the side column. The output shaft of the driving motor 3 is fixedly connected to the lead screw 3 through a flat key. The vision inspection mechanism is driven by the lead screw 3.

[0020] As a further embodiment of the present invention, the visual inspection mechanism includes a crossbar with threaded holes at both ends. The threaded holes are threaded to a lead screw. An upright plate is integrally formed at the upper part of the middle of the crossbar. An industrial camera is fixedly connected to one side of the upright plate. A fixed seat is integrally formed at the middle of the crossbar. A circular groove is formed on the fixed seat. A ring light is installed at the lower end of the fixed seat. The ring light is located outside the groove, and the industrial camera is located directly above the groove.

[0021] Beneficial effects

[0022] Compared with the prior art, the present invention provides a glass cover plate defect detection device based on visual recognition, which has the following beneficial effects:

[0023] 1. The present invention uses the limiting part on the fixed base plate in the glass cover plate fixing mechanism to initially limit and fix the glass cover plate, and the fixing plate is provided with multiple sets of fixed base plates. The visual inspection mechanism can inspect multiple sets of glass cover plates at one time, which improves the inspection efficiency.

[0024] 2. This invention uses a suction cup on a fixed base plate in conjunction with an external negative pressure device to adsorb the glass cover plate by the negative pressure generated by the suction cup, which improves the firmness of the glass cover plate when the fixed plate rotates and prevents the glass cover plate from falling off during precision testing.

[0025] 3. This invention allows the fixed glass cover to rotate to any angle through the cooperation of the fixed base plate and the damping bearing. After the glass cover is fixed and attached by the suction cup, the fixed base plate is rotated and then illuminated by the light strip. The defects in the glass cover will undergo diffuse reflection, which will expose the defects to the visual inspection mechanism very clearly.

[0026] 4. This invention enables the vision inspection mechanism to move laterally via the second drive motor, allowing it to move directly above the fixed plate. This allows for the inspection of multiple sets of glass covers at once, detecting any abnormal glass covers. The vision inspection mechanism is then moved laterally to the stroke of the fixed base plate's rotation, and then driven downwards by the longitudinal drive mechanism to close the distance, thus achieving precise inspection of the glass covers. This improves efficiency, and the rotation of the fixed base plate further enhances the accuracy of the inspection.

[0027] 5. The present invention enables the visual inspection mechanism to move smoothly laterally via the rollers at the bottom of the slide, and the limiting part on the side of the rubber pad can prevent the rubber pad from excessively squeezing the glass cover plate, causing the glass cover plate to deform and resulting in abnormal inspection. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the front three-dimensional structure of a glass cover plate defect detection device based on visual recognition proposed in this invention;

[0029] Figure 2 This invention proposes a visual recognition-based glass cover defect detection device. Figure 1 A magnified structural diagram of part A;

[0030] Figure 3 This is a schematic diagram of the front three-dimensional structure of a drive mechanism for a glass cover plate defect detection device based on visual recognition proposed in this invention.

[0031] Figure 4 This is a schematic diagram of the lower three-dimensional structure of the visual inspection mechanism of a glass cover plate defect detection device based on visual recognition proposed in this invention.

[0032] Figure 5 This is a schematic diagram of the front three-dimensional structure of the slide of a glass cover plate defect detection device based on vision recognition proposed in this invention;

[0033] Figure 6 This invention proposes a visual recognition-based glass cover defect detection device. Figure 3A magnified structural diagram of part B.

[0034] In the diagram: 1. Substrate body; 2. Glass cover plate fixing mechanism; 3. Drive mechanism one; 4. Adsorption mechanism; 5. Central lighting mechanism; 6. Lateral drive mechanism; 7. Longitudinal drive mechanism; 8. Vision inspection mechanism; 101. Groove one; 102. Groove two; 103. T-shaped slide rail; 201. Fixing plate; 202. Central fixing ring; 203. Bearing one; 204. Through groove; 205. Damping bearing; 206. Fixing rod; 207. Fixing base plate; 208. Limiting part; 209. Rubber pad; 210. Suction cup; 211. Adapter; 212. Rubber hose; 213. Bracket; 214. 1. Adaptor pipe; 301. Drive motor one; 302. Drive wheel; 401. Air extraction port; 402. Connection port; 501. Central support column; 502. Light strip; 503. Light shield; 601. Drive motor two; 602. Side plate; 603. Lead screw two; 701. Side column; 702. Slide block; 703. Slide groove; 704. Roller; 705. Drive block; 706. Threaded hole one; 707. Drive motor three; 708. Lead screw three; 801. Crossbar; 802. Threaded hole two; 803. Vertical plate; 804. Industrial camera; 805. Fixing base; 806. Through groove; 807. Ring light. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0036] The component designations used in this document, such as "first" and "second," are merely for distinguishing the described objects and do not have any sequential or technical meaning. The terms "connection" and "linkage" used in this invention, unless otherwise specified, include both direct and indirect connections (linkages). In the description of this invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.

[0037] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "beneath" of the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0038] Reference Figures 1-6 A visual recognition-based glass cover defect detection device includes a substrate body 1, a rotatable glass cover fixing mechanism 2 disposed on the top of the substrate body 1, a driving mechanism 3 disposed on the substrate body 1 to drive the glass cover fixing mechanism 2 to rotate, an adsorption mechanism 4 disposed at the upper end of the substrate body 1 to generate negative pressure in the glass cover fixing mechanism 2, a central lighting mechanism 5 disposed in the middle of the glass cover fixing mechanism 2, a transverse driving mechanism 6 disposed on the side of the substrate body 1, a longitudinal driving mechanism 7 disposed at the upper end of the transverse driving mechanism 6, and a visual inspection mechanism 8 disposed between the longitudinal driving mechanisms 7.

[0039] In particular, in this invention, the glass cover plate fixing mechanism 2 includes a fixing plate 201 and a central fixing ring 202. The fixing plate 201 is rotatably mounted on the substrate body 1, and the central fixing ring 202 is welded and fixed to the upper end of the substrate body 1. A bearing 203 is fixedly connected to the outside of the central fixing ring 202, and the outer ring of the bearing 203 is fixedly connected to the inner side of the fixing plate 201. Through the cooperation of the central fixing ring 202, the bearing 203 and the fixing plate 201, the fixing plate 201 can rotate above the substrate body 1.

[0040] It should be noted that the upper outer side of the central fixing ring 202 is provided with six sets of through grooves 204, which are arranged in a ring array. The inner wall of the through grooves 204 is fitted with a damping bearing 205. The inner ring of the damping bearing 205 is fixedly connected to a fixing rod 206. A fixing base plate 207 is welded and fixed between two sets of fixing rods 206. The upper end of the fixing base plate 207 is integrally formed with a limiting part 208. A rubber pad 209 is bonded and fixed to the inner side of the limiting part 208. The damping bearing 205 allows the fixing base plate 207 to be rotated to any angle and locked. The rubber pad 209 on the inner side of the limiting part 208 can initially limit and fix the glass cover.

[0041] In particular, in this invention, the upper end of the substrate body 1 is provided with two sets of symmetrically arranged grooves 101 and 102, and the grooves 101 and 102 are connected. The drive mechanism 3 includes a drive motor 301 and a drive wheel 302. The drive motor 301 is fixedly installed in the groove 101, and the drive wheel 302 is disposed in the groove 102. The drive wheel 302 is fixedly connected to the output shaft of the drive motor 301 by bolts, and the drive wheel 302 abuts against the lower surface of the fixed disk 201. The outer side of the drive wheel 302 is covered with a rubber sleeve to increase the friction. The drive motor 301 is a stepper motor. Each rotation cycle of the two drive motors 301 will cause the fixed disk 201 to rotate 60°.

[0042] It should be noted that the adsorption mechanism 4 includes an air extraction port 401 extending from the side of the substrate body 1. The upper end of the substrate body 1 has six sets of connection ports 402 extending from the fixed base plate 207 in the six sets of through slots 204. The six sets of connection ports 402 are connected to the air extraction port 401. By connecting a negative pressure device to the outside of the air extraction port 401, the negative pressure device will cause the connection port 402 to draw in air.

[0043] A suction cup 210 is installed on the upper end of the fixed base plate 207, and an adapter 211 is provided on the lower end of the fixed base plate 207. A rubber hose 212 is connected to the lower end of the adapter 211. A bracket 213 is welded and fixed to the outer side of the lower part of the through groove 204. An adapter pipe 214 is integrally formed in the middle of the bracket 213. The upper end of the adapter pipe 214 is connected to the rubber hose 212, and a one-way valve is installed inside the adapter pipe 214. The connection between the connection port 402 and the adapter pipe 214 is... The surface is sealed with a rubber ring. Each rotation of the fixing plate 201 aligns the connection port 402 and the adapter pipe 214. After the glass cover is placed on the fixing base plate 207, the suction cup 210 is fixed to the glass cover by the vacuum pump through the negative pressure device. The adapter pipe 214 has a one-way valve. When the connection port 402 and the adapter pipe 214 are misaligned due to the rotation of the fixing plate 201, the lower end of the suction cup 210 will not leak air and cause the glass cover to fall off.

[0044] It should be noted that the central lighting mechanism 5 includes a central support column 501 welded and fixed to the base plate body 1. The central support column 501 is located inside the central fixing ring 202, and a light strip 502 is bonded and fixed to the outer side of the upper part of the central support column 501. Six sets of light strips 502 are arranged in a circular array, and a light shield 503 is integrally formed at the top of the central support column 501. When the fixed base plate 207 is rotated to a non-horizontal angle, the light strip 502 illuminates the glass cover plate fixed on the fixed base plate 207. The glass cover plate will reflect light to the visual inspection mechanism 8 above. The diffuse reflection area will be very obviously exposed, and the light shield 503 can prevent the light from the light strip 502 from directly shining on the visual inspection mechanism 8.

[0045] In particular, in this invention, two sets of transverse drive mechanisms 6 are symmetrically arranged, and the transverse drive mechanism 6 includes a second drive motor 601 and a side plate 602. The side plate 602 is welded to the upper end of the base plate body 1, and the second drive motor 601 is installed on one side of the side plate 602 by bolts. The side plates 602 are rotatably connected by a lead screw 603 through bearings. The lead screw 603 is connected to the output shaft of the second drive motor 601 through a key. The longitudinal drive mechanism 7 is connected to the upper end of the lead screw 603. The two second drive motors 601 in the transverse drive mechanism 6 rotate synchronously, which can drive the longitudinal drive mechanism 7 to move laterally above the lead screw 603.

[0046] It should be noted that the longitudinal drive mechanism 7 includes a side column 701, the lower end of which is integrally formed with a slide block 702. A slide groove 703 is formed on the lower part of the slide block 702, and a T-shaped slide rail 103 is integrally formed on the upper end of the base plate body 1. The slide block 702 is sleeved onto the T-shaped slide rail 103 through the slide groove 703. Four sets of rollers 704 are rotatably connected to the lower end of the slide groove 703. The rollers 704 abut against the upper surface of the T-shaped slide rail 103. Furthermore, the side of the slide block 702 is integrally formed with… The drive block 705 has a threaded hole 706, which is threaded to the lead screw 603. The drive motor 707 is fixedly installed on the outer side of the top of the side column 701. The output shaft of the drive motor 707 is fixedly connected to the lead screw 708 via a flat key. The vision inspection mechanism 8 is driven by the lead screw 708. The roller 704 can reduce the resistance of the longitudinal drive mechanism 7 and the T-shaped slide rail 103, making the lateral movement of the longitudinal drive mechanism 7 smoother.

[0047] In particular, in this invention, the visual inspection mechanism 8 includes a crossbar 801, with threaded holes 802 at both ends of the crossbar 801, which are threaded to a lead screw 708. A vertical plate 803 is integrally formed at the upper part of the middle section of the crossbar 801, and an industrial camera 804 is fixedly connected to one side of the vertical plate 803. A fixing seat 805 is integrally formed at the middle section of the crossbar 801, with a circular through groove 806 on the fixing seat 805. A ring light 807 is installed at the lower end of the fixing seat 805. 07 is located outside the through slot 806, and the industrial camera 804 is located directly above the through slot 806. Through the synchronous rotation of two sets of drive motors 707, the crossbar 801 can be driven to move up and down. Initially, the industrial camera 804 is located at the top of the travel. The industrial camera 804 can detect all the fixed glass covers. When an abnormality is detected, the industrial camera 804 is driven down by the drive motor 707, and at the same time, the abnormal back panel is re-inspected to improve the accuracy of the detection.

[0048] The present invention is used in the following steps:

[0049] S1: Place the glass cover plate onto the six sets of fixed base plates 207 in the glass cover plate fixing mechanism 2, and start the external negative pressure device to generate negative pressure to fix the upper glass cover plate.

[0050] S2: Inspect the fixed glass cover plate using the industrial camera 804 in the vision inspection mechanism 8;

[0051] S3: When an abnormal glass cover is detected, the upper fixed plate 201 is rotated by the drive motor 301, so that the abnormal glass cover is rotated to below the path of the lateral movement of the vision inspection mechanism 8.

[0052] S4: Drive the vision inspection mechanism 8 downward by the drive motor 3707 to further inspect the abnormal glass cover;

[0053] S5: After the glass cover is inspected in a horizontal state, the glass cover is tilted by rotating the fixed base plate 207. Then the visual inspection mechanism 8 is moved to the top again and the central lighting mechanism 5 is activated to perform the inspection again.

[0054] S6: After detecting an abnormal glass cover in a tilted state, the upper fixed plate 201 is rotated by the drive motor 301, so that the abnormal glass cover is rotated to below the path of the lateral movement of the vision inspection mechanism 8.

[0055] S7: Drive the vision inspection mechanism 8 downward by the drive motor 3707 to further inspect the abnormal glass cover plate that is in a tilted state;

[0056] S8: After the test is completed, remove the glass cover plate attached to the upper part of the suction cup 210.

[0057] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0058] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the appended claims.

Claims

1. A glass cover defect detection device based on visual recognition, comprising a substrate body, characterized in that, A rotatable glass cover fixing mechanism is provided on the top of the substrate body, and a driving mechanism is provided on the substrate body to drive the glass cover fixing mechanism to rotate. An adsorption mechanism that generates negative pressure in the glass cover fixing mechanism is provided at the top of the substrate body, and a central lighting mechanism is provided in the middle of the glass cover fixing mechanism. A transverse driving mechanism is provided on the side of the substrate body, and a longitudinal driving mechanism is provided at the top of the transverse driving mechanism. A visual inspection mechanism is provided between the longitudinal driving mechanisms. The glass cover fixing mechanism includes a fixing plate and a central fixing ring. The fixing plate is rotatably mounted on the substrate body. The central fixing ring is welded and fixed to the upper end of the substrate body. A bearing is fixedly connected to the outside of the central fixing ring. The outer ring of the bearing is fixedly connected to the inner side of the fixing plate. Multiple sets of through slots are arranged in a ring array on the fixing plate. Damping bearings are embedded in the inner wall of the through slots. A fixing rod is fixedly inserted into the inner ring of the damping bearing. A fixing base plate is welded and fixed between two sets of fixing rods. A limiting part is integrally formed at the upper end of the fixing base plate. A rubber pad is bonded and fixed to the inner side of the limiting part. The adsorption mechanism includes an air extraction port extending from the side of the substrate body. Multiple connection ports are arranged in a ring array at the upper end of the substrate body, and all of the connection ports are connected to the air extraction port. A suction cup is installed at the upper end of the fixed base plate, and an adapter is opened at the lower end of the fixed base plate. A rubber hose is connected to the lower end of the adapter. A bracket is welded and fixed to the outer side of the lower part of the through groove. An adapter tube is integrally formed in the middle of the bracket. The upper end of the adapter tube is connected to the rubber hose, and a one-way valve is installed inside the adapter tube. The position and number of the adapter tube and the connection port correspond one-to-one. The central lighting mechanism includes a central pillar welded and fixed to the substrate body. The central pillar is located inside the central fixing ring, and a light strip is glued and fixed to the outer side of the upper part of the central pillar. Multiple sets of light strips are arranged in a ring array, and a light shield is integrally formed at the top of the central pillar. The use of the defect detection device involves the following steps: S1: Place the glass cover plate onto the six fixed base plates in the glass cover plate fixing mechanism, and activate the external negative pressure device to generate negative pressure to fix the upper glass cover plate. S2: Inspect the fixed glass cover plate using an industrial camera in the vision inspection mechanism; S3: When an abnormal glass cover is detected, the drive motor drives the upper fixed plate to rotate, so that the abnormal glass cover is rotated to below the path of the lateral movement of the vision inspection mechanism. S4: Drive the vision inspection mechanism downward by the drive motor three to further inspect the abnormal glass cover; S5: After the glass cover is inspected in a horizontal position, the glass cover is tilted by rotating the fixed base plate. Then the visual inspection mechanism is moved to the top again and the central lighting mechanism is activated to perform the inspection again. S6: After detecting an abnormal glass cover in a tilted state, the upper fixed plate is rotated by the drive motor, so that the abnormal glass cover is rotated to below the path of the lateral movement of the vision inspection mechanism. S7: Drive the vision inspection mechanism downward by the drive motor three to further inspect the abnormal glass cover plate that is in a tilted state; S8: After the test is completed, remove the glass cover plate attached to the top of the suction cup.

2. The glass cover plate defect detection device based on visual recognition according to claim 1, characterized in that, The upper end of the substrate body has two sets of symmetrically arranged grooves, groove 1 and groove 2, which are connected to each other. The drive mechanism 1 includes a drive motor 1 and a drive wheel. The drive motor 1 is fixedly installed in groove 1, and the drive wheel is set in groove 2. The drive wheel is fixedly connected to the output shaft of the drive motor 1 by bolts, and the drive wheel abuts against the lower surface of the fixed plate.

3. The glass cover plate defect detection device based on visual recognition according to claim 1, characterized in that, Two sets of symmetrical transverse drive mechanisms are arranged, and each transverse drive mechanism includes a second drive motor and a side plate. The side plate is welded to the upper end of the base plate body, and the second drive motor is bolted to one side of the side plate. The side plates are rotatably connected by a lead screw two through bearings. The lead screw two is connected to the output shaft of the second drive motor two through a key transmission. The longitudinal drive mechanism is connected to the upper end of the lead screw two.

4. The glass cover plate defect detection device based on visual recognition according to claim 3, characterized in that, The longitudinal drive mechanism includes a side column, a slide block integrally formed at the lower end of the side column, a slide groove formed at the lower part of the slide block, and a T-shaped slide rail integrally formed at the upper end of the base plate body. The slide block is sleeved on the T-shaped slide rail through the slide groove, and four sets of rollers are rotatably connected at the lower end of the slide groove. The rollers abut against the upper surface of the T-shaped slide rail. A drive block is integrally formed on the side of the slide block, and a threaded hole is formed on the drive block. The threaded hole is threadedly connected to a lead screw. A drive motor is fixedly installed on the outer side of the top of the side column. The output shaft of the drive motor is fixedly connected to the lead screw through a flat key. The vision inspection mechanism is driven by the lead screw.

5. The glass cover plate defect detection device based on visual recognition according to claim 4, characterized in that, The visual inspection mechanism includes a crossbar with threaded holes at both ends. The threaded holes are connected to a lead screw. An integral vertical plate is formed at the upper part of the middle of the crossbar. An industrial camera is fixedly connected to one side of the vertical plate. An integral fixed seat is formed in the middle of the crossbar. A circular groove is formed on the fixed seat. A ring light is installed at the lower end of the fixed seat. The ring light is located outside the groove, and the industrial camera is located directly above the groove.

Citation Information

Patent Citations

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