Fabric wrinkle prevention and dyeing device

Abstract

The application discloses a fabric wrinkle-proof dyeing device, which comprises a dyeing cylinder, a feeding flattening treatment mechanism and a discharging flattening treatment mechanism. The feeding mechanism is provided with a flattening roller and an impurity treatment module. The flattening roller can stretch and shake the fabric by reverse rotation. The impurity treatment module can remove surface impurities by a brush part and an adsorption system. The discharging mechanism is provided with a beating module and a steam system. The steam nozzle can make the fiber expand and stretch, and the beating plate can further remove wrinkles by high-frequency elastic beating. The device is driven by a single motor and has multiple functions through mechanical linkage design. The device can effectively improve the flatness and quality of fabric dyeing, and reduce energy consumption and system complexity.

Description

Technical Field

[0001] This invention relates to the field of dyeing equipment technology, specifically to a fabric anti-wrinkle dyeing device. Background Technology

[0002] Wrinkles in fabrics during the dyeing process are a key issue affecting the quality of the finished product. Wrinkles can cause uneven penetration of dye on the fabric surface and inside the fibers, resulting in defects such as color differences and color streaks that are difficult to eliminate, which seriously reduces the added value and pass rate of the product.

[0003] Currently, known continuous dyeing equipment typically includes a dyeing vat, guide rollers, and a drive system. The fabric is guided by the guide rollers in the dyeing vat for dyeing. However, such traditional equipment has a long-neglected technical shortcoming: insufficient treatment of the fabric's shape before entering the dyeing vat and after leaving the dyeing vat, lacking an active and efficient flattening and shaping mechanism.

[0004] Specifically, during the feeding stage, fabrics are often unwound in rolls, which inherently carry curling stress, or new wrinkles may form during transport due to uneven tension or guide misalignment. Existing equipment typically only has simple fixed guide rollers or passively rotating rollers at the feed inlet, whose function is limited to guiding and transporting. They cannot effectively and actively flatten the fabric, eliminate existing wrinkles and internal stress, and allow wrinkled fabrics to enter the dyeing vat directly. After dyeing and pressing, these wrinkles are easily fixed, leaving irreparable defects for subsequent processes.

[0005] During the discharge stage, the fabric fibers soaked in dye liquor are in a state of expansion, softness, and load-bearing (absorbing dye liquor), resulting in significant changes in their mechanical properties. Under the action of their own gravity and conveying tension, they are more prone to sagging, stretching deformation, and the formation of new wrinkles. Existing technical solutions often focus on the dyeing process itself, and the fabric is only guided out and conveyed to the subsequent independent drying equipment by a few guide rollers during discharge. In this process, the fabric carries a large amount of dye liquor, is heavy, and is more prone to permanent creases due to stacking and traction. Although some high-end production lines will set up independent flat-width finishing machines or vibrating fabric spreading devices before drying and shaping, these devices are separate from the dyeing machines and require re-feeding and yarn threading, resulting in a discontinuous production process and low efficiency. Moreover, the process of transferring the fabric between devices itself also carries the risk of secondary wrinkling. Summary of the Invention

[0006] In view of the above-mentioned shortcomings in the existing technology, the purpose of the present invention is to provide a dyeing device that can flatten the fabric during both the feeding and discharging processes to improve the fabric quality.

[0007] The technical solution adopted by the present invention to achieve the above objectives is: a fabric anti-wrinkle dyeing device, comprising a dyeing cylinder, a feeding and flattening treatment mechanism, and a discharging and flattening treatment mechanism. The feeding and flattening treatment mechanism is provided at one end of the dyeing cylinder. The feeding and flattening treatment mechanism includes a feeding machine platform, a drive motor A, and a flattening roller. The feeding machine platform is fixedly connected to the dyeing cylinder. The flattening roller is rotatably connected to the feeding machine platform. The drive motor A is fixedly connected to the feeding machine platform. The drive motor A is poweredly connected to the flattening roller. The rotation direction of the flattening roller is opposite to the fabric conveying direction.

[0008] The other end of the dyeing cylinder is provided with the discharge flattening treatment mechanism, which includes a discharge machine platform, a tapping module and a steam system. The discharge machine platform is fixedly connected to the dyeing cylinder, and the tapping module is provided on the discharge machine platform. The steam system includes a steam nozzle, which is fixedly connected to the discharge machine platform.

[0009] In the above technical solution, to facilitate fabric feeding, the following structure is provided:

[0010] The dyeing cylinder is rotatably connected to multiple sets of fixed conveying rollers inside, and a fabric pressing mechanism is provided outside the dyeing cylinder. The fabric pressing mechanism includes a lifting frame, and multiple sets of moving conveying rollers are rotatably connected to the lifting frame, with the moving conveying rollers being offset from the fixed conveying rollers.

[0011] Furthermore, the fabric pressing mechanism also includes an installation platform, a telescopic cylinder, and guide columns. The installation platform is fixedly connected to the outside of the dyeing cylinder, and a top platform is fixedly connected to the top of the installation platform. The top platform corresponds to the dyeing cylinder. Multiple sets of guide columns are slidably connected to the top platform. The bottom end of the guide columns is fixedly connected to the lifting frame. The telescopic cylinder is fixedly connected to the top platform, and the piston end of the telescopic cylinder is fixedly connected to the lifting frame.

[0012] In the above technical solution, the structure of the flattening roller is as follows:

[0013] The flattening roller includes a roller body and two sets of flexible spiral strips fixedly connected to the surface of the roller body. The spiral directions of the two sets of flexible spiral strips are opposite, and the drive motor A is poweredly connected to the roller body.

[0014] In the above technical solution, the following structure is provided for cleaning dust and lint adhering to the fabric surface:

[0015] The feeding and flattening processing mechanism also includes an impurity treatment module, which is located in front of the flattening roller. The impurity treatment module includes a module frame, a feeding roller, a brush component, and an adsorption system. Two sets of feeding rollers are rotatably connected to the feeding machine platform, and the module frame is fixedly connected between the two sets of feeding rollers. The brush component is provided on the module frame and is used to brush dust and lint on the fabric surface. A negative pressure hood is fixedly connected to the module frame, and the adsorption system is connected to the negative pressure hood pipeline.

[0016] Furthermore, the specific structure of the brush component is as follows:

[0017] The brush component includes a reciprocating motion module and a brush body, and two sets of the reciprocating motion modules are symmetrically arranged on the module frame.

[0018] Each set of reciprocating motion modules includes a sliding rail, a motion table, a half-tooth gear, a first spring, and an input shaft. Two sets of sliding rails are fixedly connected to the module frame in a mirror manner. The motion table is slidably connected to each set of sliding rails. A rack is fixedly connected to the inner side of each set of motion tables. The half-tooth gear is provided between the two sets of motion tables. The teeth of the half-tooth gear cooperate with the rack. The input shaft is fixedly connected to the half-tooth gear. One end of each set of motion tables is provided with a motion area. The two sets of motion areas are located at opposite ends. The first spring is fixedly connected to the end face of the motion area on each set of motion tables. The other end of the first spring is fixedly connected to the module frame.

[0019] The brush body is fixedly connected to the bottom surface of the upper motion platform and the top surface of the lower motion platform, and a fabric movement area is provided between the two sets of brush bodies.

[0020] The two sets of input shafts are respectively connected to the drive motor A.

[0021] In the above technical solution, the specific structure of the adsorption system is as follows:

[0022] The adsorption system also includes a non-powered fan and a dust collection box. The non-powered fan and the dust collection box are fixedly connected to the feeding machine platform. The non-powered fan is powered by the drive motor A, connected to the negative pressure hood pipeline, and connected to the dust collection box pipeline.

[0023] In the above technical solution, the power connection structure of the drive motor A is as follows:

[0024] A drive shaft A is fixedly connected to the shaft of the non-powered fan, and the drive motor is poweredly connected to the drive shaft A.

[0025] A worm gear A is fixedly connected to the roller shaft of the flattening roller, and a worm A is rotatably connected to the feeding machine platform. The worm A is meshed with the worm gear A, and the worm A and the transmission shaft A are powered by a synchronous transmission component A.

[0026] Each input shaft is fixedly connected to a worm gear B. Corresponding to each worm gear B, a worm B is rotatably connected to the module frame. The worm B meshes with the worm gear B. Each worm B is fixedly connected to a connecting shaft. A bevel gear A is fixedly connected to the end of each connecting shaft. A relay shaft is rotatably connected to each connecting shaft on the module frame. A bevel gear B is fixedly connected to each relay shaft. The bevel gear A meshes with the bevel gear B. The two relay shafts and the worm B are powered through a synchronous transmission component B.

[0027] In the above technical solution, the specific structure of the tapping module is as follows:

[0028] The slapping module includes a lifting frame, a lifting platform, a second spring, a slapping plate, a rotating disk, and a drive motor B. Two sets of discharge rollers are rotatably connected to the discharge platform, and the lifting frame is fixedly connected between the two sets of discharge rollers. The lifting platform is slidably connected to the lifting frame, and the rotating disk is rotatably connected to the lifting frame. An eccentric shaft is fixedly connected to the rotating disk, and a traction shaft is fixedly connected to the lifting platform. A traction arm is rotatably connected to the eccentric shaft, and the other end of the traction arm is rotatably connected to the traction shaft. The second spring is fixedly connected to the bottom of the lifting platform, and the slapping plate is fixedly connected to the bottom end of the second spring. The drive motor B is fixedly connected to the lifting frame, and the drive motor B is poweredly connected to the rotating disk.

[0029] Furthermore, the specific structure of the steam system is as follows:

[0030] The steam system also includes a steam generator and a non-powered steam pump. The steam generator and the non-powered steam pump are connected by a pipeline. The non-powered steam pump is connected to the steam nozzle pipeline and is powered by the drive motor B.

[0031] Furthermore, the specific transmission structure of the drive motor B is as follows:

[0032] The pump shaft of the non-powered steam pump is poweredly connected to the drive motor B. A transmission shaft B is fixedly connected to the rotating disk. The transmission shaft B and the pump shaft are poweredly connected through a synchronous transmission component C.

[0033] The beneficial effects of this invention are:

[0034] 1. The flattening roller is driven by a motor and rotates in the opposite direction to the fabric conveying direction. This reverse friction can effectively stretch and shake off the wrinkles and internal stress generated when the fabric is fed, laying the foundation for uniform dyeing. After dyeing, the fabric can be patted by the patting mechanism. At the same time, steam is sprayed onto the fabric through the steam system. The hot and humid steam can make the fibers expand and stretch rapidly, and reshape them with the help of the patting force, thereby achieving excellent anti-wrinkle and ironing flatness.

[0035] 2. The feeding and flattening processing mechanism also includes an impurity treatment module. The brush component in the impurity treatment module can brush away impurities (dust, lint, etc.) before the fabric enters. Then, the adsorption system can remove the impurities in time to prevent secondary pollution. By processing the fabric during feeding, the excellent quality of the fabric after dyeing can be guaranteed.

[0036] 3. When the brush component cleans the fabric, it can provide power to the two sets of reciprocating motion modules by the drive motor A. Taking the movement of one set of reciprocating motion modules as an example, when the drive motor A drives the half-tooth gear to rotate, the teeth of the half-tooth gear mesh with the rack of a set of motion tables. In this way, the motion table moves in a straight line and stretches the first spring. When the rotating teeth of the half-tooth gear disengage from the rack and mesh with the rack of another set of motion tables, the other set of motion tables moves in a straight line and stretches the corresponding first spring. The first spring, under the action of elasticity, drives the motion table to return to its original position. In this way, the two sets of motion tables can continuously reciprocate, so that the brush body brushes the surface of the fabric. This structure can more effectively loosen and peel off dust and lint embedded deep in the fabric fibers, resulting in higher cleaning efficiency.

[0037] 4. In the feeding and flattening mechanism, a single drive motor A provides power to the flattening roller, the reciprocating motion module, and the non-powered fan. When the fabric is fed, the impurity cleaning, adsorption, and flattening of the fabric can be achieved simultaneously, which greatly simplifies the electrical system and structure and reduces costs and energy consumption.

[0038] 5. When the patting module is working, the rotational motion of the drive motor B is converted into the high-frequency linear reciprocating motion of the lifting platform, which drives the patting plate to pat the fabric. This action can effectively shake off the residual droplets on the fabric surface, disperse the tangles between fibers, and further eliminate fine wrinkles. In addition, the patting plate and the lifting platform are connected by a second spring to form an elastic buffer, which avoids damage to the fabric that may be caused by excessive patting force, and also ensures that the patting plate has a high vibration force, thus improving the patting effect.

[0039] 6. In the material discharge and flattening processing mechanism, a single drive motor B simultaneously powers both the tapping mechanism and the unpowered steam pump, ensuring the synchronization of the tapping frequency with the steam supply. The system has a high degree of integration, which greatly simplifies the electrical system and structure, and reduces costs and energy consumption.

[0040] 7. When feeding the fabric, the fabric can pass through the moving conveyor roller, and then the fabric pressing mechanism drives the moving conveyor roller to descend. This will press the fabric down and drive it into the dyeing tank. The moving conveyor roller and the fixed conveyor roller will make the fabric meander through the dyeing tank in an "S" shape. This structure can facilitate the feeding of fabric and speed up the feeding efficiency. Attached Figure Description

[0041] Figure 1 This is a schematic diagram of the structure of the present invention;

[0042] Figure 2 This is a structural schematic diagram of the present invention from another angle;

[0043] Figure 3 This is a schematic diagram of another state of the present invention;

[0044] Figure 4 This is a schematic diagram of the fabric pressing mechanism in this invention when the fabric is not being pressed down;

[0045] Figure 5 This is a schematic diagram of the fabric pressing mechanism in this invention when pressing down the fabric;

[0046] Figure 6 This is a schematic diagram of the feeding and flattening mechanism in this invention;

[0047] Figure 7 This is a schematic diagram of the feeding and flattening mechanism of the present invention from another angle;

[0048] Figure 8 This is a schematic diagram of the structure of the brush component in this invention;

[0049] Figure 9 This is a schematic diagram of the brush component from another angle in this invention;

[0050] Figure 10 This is a schematic diagram of the power connection structure of drive motor A in this invention;

[0051] Figure 11 This is a schematic diagram of the material flattening and processing mechanism in this invention.

[0052] In the picture: 100 dyeing vats;

[0053] 200 Feeding and flattening processing mechanism, 201 Feeding machine base, 202 Drive motor A, 203 Flattening roller, 2031 Roller body, 2032 Flexible spiral strip, 204 Impurity processing module, 2041 Module frame, 2042 Feeding roller, 2043 Brush component, 2044 Adsorption system;

[0054] 300 Material flattening and processing mechanism, 301 Material discharge machine, 302 Tapping module, 3021 Lifting frame, 3022 Lifting platform, 3023 Second spring, 3024 Tapping plate, 3025 Rotary disc, 3026 Drive motor B, 3027 Material discharge roller, 3028 Eccentric shaft, 3029 Traction shaft, 3030 Traction arm, 303 Steam system, 3031 Steam nozzle, 3032 Steam generator, 3033 Non-powered steam pump;

[0055] 400 fixed conveyor rollers;

[0056] 500 Fabric pressing mechanism, 501 Mounting platform, 502 Telescopic cylinder, 503 Guide column, 504 Lifting frame, 505 Top platform, 506 Moving conveyor roller;

[0057] 601 Reciprocating motion module, 6011 Sliding rail, 6012 Motion table, 6013 Half gear, 6014 First spring, 6015 Input shaft, 6016 Rack, 6017 Motion area, 602 Brush body;

[0058] 701 Non-powered fan, 702 Dust collection box;

[0059] 801 Drive shaft A, 802 Worm gear A, 803 Worm A, 804 Synchronous transmission component A, 805 Worm gear B, 806 Worm B, 807 Connecting shaft, 808 Bevel gear A, 809 Relay shaft, 810 Bevel gear B, 811 Synchronous transmission component B;

[0060] 901 Drive shaft B, 902 Synchronous transmission component C. Detailed Implementation

[0061] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0062] Example 1

[0063] Please see Figures 1-6 A fabric anti-wrinkle dyeing device includes a dyeing vat 100, a feeding and flattening mechanism 200, and a discharging and flattening mechanism 300. First, please refer to... Figure 1 , Figure 2 A feeding and flattening mechanism is provided at one end of the dyeing cylinder 100. Specifically, the feeding and flattening mechanism includes a feeding platform 201, a drive motor A202, a flattening roller 203, and an impurity treatment module 204. That is, the feeding platform 201 is fixedly connected to the dyeing cylinder 100, and the flattening roller 203 is rotatably connected to the feeding platform 201. In this embodiment, please refer to... Figure 6The flattening roller 203 includes a roller body 2031 and two sets of flexible spiral strips 2032 fixedly connected to the surface of the roller body 2031. The spiral directions of the two sets of flexible spiral strips 2032 are opposite. Furthermore, a drive motor A202 is fixedly connected to the feeding machine 201. The drive motor A202 is poweredly connected to the roller shaft of the roller body 2031. When the flattening roller 203 rotates, its rotation direction is opposite to the fabric conveying direction. This reverse friction can effectively stretch and shake off the wrinkles and internal stress generated when the flat fabric is fed, laying the foundation for uniform dyeing.

[0064] In addition, please refer to 3. Figure 5 , Figure 6 The impurity treatment module 204 is located in front of the flattening roller 203. The impurity treatment module 204 includes a module frame 2041, a feeding roller 2042, a brush component 2043, and an adsorption system 2044. Specifically, two sets of feeding rollers 2042 are rotatably connected to the feeding machine 201, and the module frame 2041 is fixedly connected between the two sets of feeding rollers 2042. The module frame 2041 is equipped with a brush component 2043, which is used to brush the dust and lint on the surface of the fabric. A negative pressure hood is fixedly connected to the module frame 2041, and the adsorption system 2044 is connected to the negative pressure hood pipeline. In this way, the brush component 2043 in the impurity treatment module 204 can brush the impurities (dust, lint, etc.) before the fabric enters, and then the adsorption system 2044 can immediately remove the impurities to prevent secondary pollution. By treating the fabric during feeding, the excellent quality of the fabric after dyeing can be guaranteed.

[0065] Secondly, please refer to Figure 2 , Figure 3 At the other end of the dyeing vat 100, there is a material discharge and flattening treatment mechanism 300, which includes a material discharge machine 301, a patting module 302, and a steam system 303. That is, the material discharge machine 301 is fixedly connected to the dyeing vat 100, the material discharge machine 301 is equipped with a patting module 302, and the steam system 303 includes a steam nozzle 3031, which is fixedly connected to the material discharge machine 301. In this way, steam is sprayed onto the fabric through the steam system 303. The hot and humid steam can make the fibers expand and stretch rapidly, and reshape them with the assistance of the patting force, thereby achieving excellent anti-wrinkle and ironing flatness effects.

[0066] This embodiment further explains, please refer to... Figure 4 , Figure 5To facilitate fabric feeding, multiple sets of fixed conveyor rollers 400 are rotatably connected inside the dyeing cylinder 100. A fabric pressing mechanism 500 is provided outside the dyeing cylinder 100. The fabric pressing mechanism 500 includes a mounting base 501, a telescopic cylinder 502, a guide column 503, and a lifting frame 504. Specifically, the mounting base 501 is fixedly connected to the outside of the dyeing cylinder 100, and a top platform 505 is fixedly connected to the top of the mounting base 501, corresponding to the dyeing cylinder 100. Multiple sets of guide columns 503 are slidably connected on the top platform 505. The bottom end of the guide column 503 is fixedly connected to the lifting frame 504. A telescopic cylinder 502 (electric telescopic cylinder 502, hydraulic telescopic cylinder 502 or pneumatic telescopic cylinder 502) is fixedly connected on the top platform 505. The piston end of the telescopic cylinder 502 is fixedly connected to the lifting frame 504. Multiple sets of moving conveyor rollers 506 are rotatably connected on the lifting frame 504, and the moving conveyor rollers 506 and the fixed conveyor rollers 400 are offset from each other.

[0067] When feeding the fabric, the fabric can pass through the moving conveyor roller 506, and then the fabric pressing mechanism 500 drives the moving conveyor roller 506 to descend, thus pressing the fabric into the dyeing cylinder 100. The moving conveyor roller 506 and the fixed conveyor roller 400 make the fabric meander through the dyeing cylinder 100 in an "S" shape. This structure facilitates fabric feeding and speeds up the fabric feeding efficiency.

[0068] Example 2

[0069] Please see Figures 6-10 A fabric anti-wrinkle dyeing device, in this embodiment, provides a specific structure of a brush component 2043:

[0070] Please see Figure 7 The brush component 2043 includes a reciprocating motion module 601 and a brush body 602. Two sets of reciprocating motion modules 601 are symmetrically arranged on the module frame 2041.

[0071] Taking a set of reciprocating motion modules 601 as an example, please refer to... Figure 8 , Figure 9Each reciprocating motion module 601 includes a sliding rail 6011, a motion table 6012, a half-tooth gear 6013, a first spring 6014, and an input shaft 6015. Specifically, two sets of sliding rails 6011 are fixedly connected to the module frame 2041 in a mirror image. A motion table 6012 is slidably connected to each set of sliding rails 6011. A rack 6016 is fixedly connected to the inner surface of each set of motion tables 6012. A half-tooth gear 6013 is provided between the two sets of motion tables 6012. The teeth of the half-tooth gear 6013 mesh with the rack 6016. An input shaft 6015 is fixedly connected to the half-tooth gear 6013. A motion area 6017 is provided at one end of each set of motion tables 6012. The two sets of motion areas 6017 are located at opposite ends. The motion area on each set of motion tables 6012... Each end face of 6017 is fixedly connected to a first spring 6014. The other end of the first spring 6014 is fixedly connected to the module frame 2041. When the input shaft 6015 drives the half gear 6013 to rotate, the teeth of the half gear 6013 mesh with the rack 6016 of a set of motion tables 6012. In this way, the motion table 6012 moves linearly and stretches the first spring 6014. When the rotating teeth of the half gear 6013 disengage from the rack 6016 and mesh with the rack 6016 of another set of motion tables 6012, the other set of motion tables 6012 moves linearly and stretches the corresponding first spring 6014. The first spring 6014 then drives the motion table 6012 to return to its original position under the action of elastic force. In this way, the two sets of motion tables 6012 can continuously reciprocate alternately.

[0072] When the reciprocating motion module 601 with the above structure is used, brush bodies 602 are fixedly connected to the bottom surface of the upper motion table 6012 and the top surface of the lower motion table 6012. A fabric motion area 6017 is provided between the two sets of brush bodies 602. That is to say, the fabric passes through the fabric motion area 6017 and the brush bodies 602 come into contact with the fabric surface. The fabric body is brushed by the brush bodies 602 that are constantly reciprocating. This structure can effectively loosen and peel off dust and lint embedded deep in the fabric fibers, and the cleaning efficiency is higher.

[0073] In order to provide power to the two sets of reciprocating motion modules 601, the above-mentioned input shaft 6015 is connected to the drive motor A202 respectively, so the drive motor A202 can provide the required power to the reciprocating motion module 601.

[0074] To elaborate further, please refer to Figure 7In this embodiment, the adsorption system 2044 also includes a non-powered fan 701 and a dust collection box 702. The non-powered fan 701 and the dust collection box 702 are fixedly connected to the feeding machine platform 201. The non-powered fan 701 is powered by a drive motor A202, connected to a negative pressure hood pipeline, and connected to the dust collection box 702 pipeline. This allows the drive motor A202 to provide power to the non-powered fan 701, so that a negative pressure is generated in the negative pressure chamber under the action of the non-powered fan 701, thereby sucking the brushed impurities into the dust collection box 702 for collection.

[0075] To elaborate further, please refer to Figure 10 In this embodiment, the power connection structure of the drive motor A202 is as follows: a transmission shaft A801 ​​is fixedly connected to the shaft of the non-powered fan 701, and the drive motor is poweredly connected to the transmission shaft A801.

[0076] The flattening roller 203 has a worm gear A802 fixedly connected to its roller shaft, and a worm A803 is rotatably connected to the feeder 201. The worm A803 meshes with the worm gear A802, and the worm A803 is powered by the transmission shaft A801 ​​through the synchronous transmission component A804. In this way, the flattening roller 203 has the characteristics of low rotation speed and high torque due to the speed reduction effect of the worm A803 and the worm gear A802.

[0077] Furthermore, each input shaft 6015 is fixedly connected to a worm gear B805, and a worm B806 is rotatably connected to the corresponding worm gear B805 on the module frame 2041. The worm B806 meshes with the worm gear B805. Each worm B806 is fixedly connected to a connecting shaft 807, and a bevel gear A808 is fixedly connected to the end of each connecting shaft 807. A relay shaft 809 is rotatably connected to each connecting shaft 807 on the module frame 2041, and a bevel gear B810 is fixedly connected to each relay shaft 809. The bevel gear A808 meshes with the bevel gear B810. The two relay shafts 809 and the worm B806 are powered through a synchronous transmission component B811.

[0078] The above structure uses a single drive motor A202 to simultaneously power the flattening roller 203, the reciprocating motion module 601, and the non-powered fan 701, enabling the fabric to be cleaned of impurities, adsorbed, and flattened simultaneously during fabric feeding, which greatly simplifies the electrical system and structure and reduces costs and energy consumption.

[0079] Of course, in addition to the above-mentioned transmission structure, any other structure that can realize power transmission can be selected, depending on the final effect.

[0080] Example 3

[0081] Please see Figure 11 A fabric anti-wrinkle dyeing device, in this embodiment, provides a specific structure of a patting module 302:

[0082] The slapping module 302 includes a lifting frame 3021, a lifting platform 3022, a second spring 3023, a slapping plate 3024, a rotating disk 3025, and a drive motor B3026. Specifically, two sets of discharge rollers 3027 are rotatably connected to the discharge machine platform 301, and the lifting frame 3021 is fixedly connected between the two sets of discharge rollers 3027. The lifting platform 3022 is slidably connected to the lifting frame 3021, and the rotating disk 3025 is rotatably connected to the lifting frame 3021. A drive motor B3026 is fixedly connected to the rotating disk 3025. An eccentric shaft 3028 is provided, and a traction shaft 3029 is fixedly connected to the lifting platform 3022. A traction arm 3030 is rotatably connected to the eccentric shaft 3028, and the other end of the traction arm 3030 is rotatably connected to the traction shaft 3029. A second spring 3023 is fixedly connected to the bottom of the lifting platform 3022, and a beater plate 3024 is fixedly connected to the bottom end of the second spring 3023. A drive motor B3026 is fixedly connected to the lifting frame 3021, and the drive motor B3026 is poweredly connected to the rotating disk 3025.

[0083] The above structure converts the rotational motion of the drive motor B3026 into the high-frequency linear reciprocating motion of the lifting platform 3022, which drives the patting plate 3024 to pat the fabric. This action can effectively shake off residual droplets on the fabric surface, disperse the tangles between fibers, and further eliminate fine wrinkles. Furthermore, the patting plate 3024 and the lifting platform 3022 are connected by a second spring 3023 to form an elastic buffer. This avoids damage to the fabric that may be caused by excessive patting force, and also ensures that the patting plate 3024 has a high vibration force, thus improving the patting effect.

[0084] Furthermore, the steam system 303 also includes a steam generator 3032 and a non-powered steam pump 3033. The steam generator 3032 and the non-powered steam pump 3033 are connected by a pipeline. The non-powered steam pump 3033 is connected by a pipeline to the steam nozzle 3031. The non-powered steam pump 3033 is powered by a drive motor B3026. Thus, the non-powered steam pump 3033 is driven by the drive motor B3026 to operate, and the steam generated by the steam generator 3032 can be pumped to the steam nozzle 3031 and sprayed out.

[0085] Furthermore, the specific transmission structure of the drive motor B3026 is as follows: the pump shaft of the non-powered steam pump 3033 is connected to the drive motor B3026, and the drive shaft B901 is fixedly connected on the rotating disk 3025. The drive shaft B901 and the pump shaft are connected to each other through the synchronous transmission component C902.

[0086] The above structure provides power to both the tapping mechanism and the unpowered steam pump 3033 simultaneously through a single drive motor B3026, ensuring the synchronization of the tapping frequency and steam supply. The system has a high degree of integration, which greatly simplifies the electrical system and structure, and reduces costs and energy consumption.

[0087] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0088] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fabric anti-wrinkle dyeing device, comprising a dyeing vat (100), a feeding and flattening treatment mechanism (200), and a discharging and flattening treatment mechanism (300), characterized in that: The dyeing cylinder (100) is provided with a feeding and flattening processing mechanism (200) at one end. The feeding and flattening processing mechanism (200) includes a feeding machine (201), a drive motor A (202), and a flattening roller (203). The feeding machine (201) is fixedly connected to the dyeing cylinder (100). The flattening roller (203) is rotatably connected to the feeding machine (201). The drive motor A (202) is fixedly connected to the feeding machine (201). The drive motor A (202) is poweredly connected to the flattening roller (203). The rotation direction of the flattening roller (203) is opposite to the fabric conveying direction. The feeding and flattening processing mechanism (200) also includes an impurity processing module (204), which is located in front of the flattening roller (203). The impurity processing module (204) includes a module frame (2041), a feeding roller (2042), a brush component (2043), and an adsorption system (2044). Two sets of feeding rollers (2042) are rotatably connected to the feeding machine (201), and the module frame (2041) is fixedly connected between the two sets of feeding rollers (2042). The brush component (2043) is provided on the module frame (2041), and the brush component (2043) is used to brush the dust and lint on the fabric surface. A negative pressure cover is fixedly connected to the module frame (2041), and the adsorption system (2044) is connected to the negative pressure cover pipeline. The brush component (2043) includes a reciprocating motion module (601) and a brush body (602). Two sets of the reciprocating motion modules (601) are symmetrically arranged on the module frame (2041). Each set of reciprocating motion modules (601) includes a motion table (6012) and an input shaft (6015). The brush body (602) is fixedly connected to the bottom surface of the upper motion table (6012) and the top surface of the lower motion table (6012). A fabric movement area (6017) is provided between the two sets of brush bodies (602). The two sets of input shafts (6015) are respectively powered by the drive motor A (202). The other end of the dyeing cylinder (100) is provided with the discharge flattening treatment mechanism (300). The discharge flattening treatment mechanism (300) includes a discharge machine (301), a patting module (302), and a steam system (303). The discharge machine (301) is fixedly connected to the dyeing cylinder (100). The patting module (302) is provided on the discharge machine (301). The steam system (303) includes a steam nozzle (3031), which is fixedly connected to the discharge machine (301).

2. The fabric anti-wrinkle dyeing device according to claim 1, characterized in that: The dyeing cylinder (100) is rotatably connected to a number of fixed conveying rollers (400), and the dyeing cylinder (100) is provided with a fabric pressing mechanism (500) on the outside. The fabric pressing mechanism (500) includes a lifting frame (504), and a number of moving conveying rollers (506) are rotatably connected to the lifting frame (504), and the moving conveying rollers (506) are offset from the fixed conveying rollers (400).

3. The fabric anti-wrinkle dyeing device according to claim 2, characterized in that: The fabric pressing mechanism (500) further includes an installation platform (501), a telescopic cylinder (502), and guide columns (503). The installation platform (501) is fixedly connected to the outside of the dyeing cylinder (100). A top platform (505) is fixedly connected to the top of the installation platform (501). The top platform (505) corresponds to the dyeing cylinder (100). Multiple sets of guide columns (503) are slidably connected on the top platform (505). The bottom end of the guide column (503) is fixedly connected to the lifting frame (504). The telescopic cylinder (502) is fixedly connected to the top platform (505). The piston end of the telescopic cylinder (502) is fixedly connected to the lifting frame (504).

4. The fabric anti-wrinkle dyeing device according to claim 1, characterized in that: The flattening roller (203) includes a roller body (2031) and two sets of flexible spiral strips (2032) fixedly connected to the surface of the roller body (2031). The spiral directions of the two sets of flexible spiral strips (2032) are opposite. The drive motor A (202) is poweredly connected to the roller body (2031).

5. The fabric anti-wrinkle dyeing device according to claim 1, characterized in that: Each set of reciprocating motion modules (601) includes a sliding rail (6011), a half-tooth gear (6013), and a first spring (6014). Two sets of sliding rails (6011) are fixedly connected to the module frame (2041) in a mirror manner. Each set of sliding rails (6011) is slidably connected to a motion table (6012). A rack (6016) is fixedly connected to the inner side of each set of motion tables (6012). The half-tooth gear (6013) is provided between the two sets of motion tables (6012). The teeth of the wheel (6013) engage with the rack (6016), and the input shaft (6015) is fixedly connected to the half gear (6013). Each set of motion tables (6012) has a motion area (6017) at one end, and the two sets of motion areas (6017) are located at opposite ends. The first spring (6014) is fixedly connected to the end face of the motion area (6017) on each set of motion tables (6012), and the other end of the first spring (6014) is fixedly connected to the module frame (2041).

6. The fabric anti-wrinkle dyeing device according to claim 5, characterized in that: The adsorption system (2044) also includes a non-powered fan (701) and a dust collection box (702). The non-powered fan (701) and the dust collection box (702) are fixedly connected on the feeding machine (201). The non-powered fan (701) is powered by the drive motor A (202). The non-powered fan (701) is connected to the negative pressure hood pipeline. The non-powered fan (701) is connected to the dust collection box (702) pipeline.

7. The fabric anti-wrinkle dyeing device according to claim 6, characterized in that: The shaft of the non-powered fan (701) is fixedly connected to a transmission shaft A (801), and the drive motor is poweredly connected to the transmission shaft A (801). The flattening roller (203) has a worm gear A (802) fixedly connected to its roller shaft, and a worm A (803) is rotatably connected to the feeding machine (201). The worm A (803) meshes with the worm gear A (802), and the worm A (803) and the transmission shaft A (801) are powered by a synchronous transmission component A (804). Each input shaft (6015) is fixedly connected to a worm gear B (805). A worm B (806) is rotatably connected to each worm gear B (805) on the module frame (2041). The worm B (806) meshes with the worm gear B (805). Each worm B (806) is fixedly connected to a connecting shaft (807). A bevel gear A (807) is fixedly connected to the end of each connecting shaft (807). 08), a relay shaft (809) is rotatably connected to each of the connecting shafts (807) on the module frame (2041), and a bevel gear B (810) is fixedly connected to each of the relay shafts (809). The bevel gear A (808) meshes with the bevel gear B (810), and the two sets of relay shafts (809) and the worm gear B (806) are respectively powered by a synchronous transmission component B (811).

8. The fabric anti-wrinkle dyeing device according to claim 1, characterized in that: The slapping module (302) includes a lifting frame (3021), a lifting platform (3022), a second spring (3023), a slapping plate (3024), a rotating disk (3025), and a drive motor B (3026). Two sets of discharge rollers (3027) are rotatably connected to the discharge machine platform (301), and the lifting frame (3021) is fixedly connected between the two sets of discharge rollers (3027). The lifting platform (3022) is slidably connected to the lifting frame (3021), and the rotating disk (3025) is rotatably connected to the lifting frame (3021). An eccentric shaft is fixedly connected to the rotating disk (3025). (3028), a traction shaft (3029) is fixedly connected to the lifting platform (3022), a traction arm (3030) is rotatably connected to the eccentric shaft (3028), the other end of the traction arm (3030) is rotatably connected to the traction shaft (3029), a second spring (3023) is fixedly connected to the bottom of the lifting platform (3022), a beater plate (3024) is fixedly connected to the bottom end of the second spring (3023), and a drive motor B (3026) is fixedly connected to the lifting frame (3021), and the drive motor B (3026) is poweredly connected to the rotating disk (3025); The steam system (303) also includes a steam generator (3032) and a non-powered steam pump (3033). The steam generator (3032) and the non-powered steam pump (3033) are connected by a pipeline. The non-powered steam pump (3033) is connected by a pipeline to the steam nozzle (3031). The non-powered steam pump (3033) is powered by the drive motor B (3026).

9. A fabric anti-wrinkle dyeing device according to claim 8, characterized in that: The pump shaft of the non-powered steam pump (3033) is poweredly connected to the drive motor B (3026), and a transmission shaft B (901) is fixedly connected to the rotating disk (3025). The transmission shaft B (901) and the pump shaft are poweredly connected through a synchronous transmission component C (902).

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