Embedded iron part injection molding device and method thereof
Patent Information
- Application Number
- CN202511198988.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-26
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-08-26
Smart Images

Figure CN120902184A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of injection molding equipment, and particularly relates to an embedded iron part injection molding device and a method thereof. BACKGROUND
[0002] The injection molding device is a key equipment for processing plastic raw materials into plastic products. The injection molding device cooperates with a series of complex mechanical, hydraulic and electrical control systems to heat plastic particles or powder into plastic, and then injects the plastic into a mold cavity under high pressure, so that the plastic is solidified after cooling to obtain a plastic product. With the development of injection molding technology, iron parts are embedded in injection molded parts, and the embedded iron part injection molding device generally needs to place the iron parts in the mold, and after injection molding, the injection material will wrap the iron parts into a shape. Such products are widely used in the manufacturing field of automobile parts.
[0003] The embedded iron part injection molding device is a cooperation between the existing injection molding equipment and the mechanical arm. The iron part is embedded into the injection molding mold by the mechanical arm, and then the product is injection molded by the injection molding equipment. Finally, the mechanical arm is used to take and place the molded product.
[0004] In the prior art, a Chinese patent with the authorization publication number CN113290802B discloses an injection molding equipment capable of automatically discharging and a method thereof, which comprises a machine body. One side of the top of the machine body is provided with an injection molding mechanism, and the other side of the top of the machine body is provided with an injection molding bin.
[0005] Although the technical scheme in the above patent document realizes automatic discharging of the molded product, the following defects still exist in the use process: although the molded product is directly contacted with the liquid in the lower receiving groove after demolding, which can realize rapid cooling of the product, the heat stress in the product may cause deformation or cracking of the product, thereby affecting the qualified rate of the product; some impurities are attached to the molded product, and part of the impurities will fall into the liquid when the molded product is cooled by contacting with the liquid. The filter screen plate can only realize separation of the molded product and the liquid, and cannot filter the impurities mixed in the liquid, so that the content of the impurities in the liquid will continuously increase during the subsequent discharging process of the molded product, thereby there is a risk of polluting the subsequent products. SUMMARY
[0006] To overcome the aforementioned deficiencies of the prior art, this invention provides an injection molding apparatus and method for embedded iron parts. By configuring a semiconductor cooling chip body in the cooling mechanism, the temperature of the coolant in the cooling tank is controlled, reducing the temperature difference when it comes into contact with the molded product that has just been demolded. This reduces the probability of damage caused by thermal stress generated inside the product, improving the product cooling efficiency while ensuring its pass rate. Furthermore, with the cooperation of the cleaning component and the blowing mechanism, an aeration effect is created inside the cooling tank, which not only cleans the product but also causes impurities in the liquid to float to the surface. The cleaning component then adsorbs and removes the impurities from the liquid surface, ensuring liquid quality and preventing contamination of subsequent products, thus solving the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: The first aspect of the technical solution: A device for injection molding embedded iron parts, comprising a frame, an injection unit, a molding unit, and a robotic arm body, wherein the molding unit includes a molding chamber and an injection mold, both of which are located on the top of the frame, and the injection mold is located inside the molding chamber. A discharge port located on the frame is provided directly below the injection mold, and a cooling mechanism for cooling the product is located below the discharge port. Below the cooling mechanism are a discharge mechanism, a blower mechanism, and a circulation mechanism located on the frame. The discharge mechanism is located directly below the cooling mechanism and is used to separate the product from the liquid. The blower mechanism is located behind the discharge mechanism and is used to blow air. The circulation mechanism is located to the left of the discharge mechanism and is used to circulate the cooling mechanism and the discharge mechanism, thereby pumping and transporting the liquid. The cooling mechanism is also equipped with a blower pipe for cleaning the injection mold.
[0008] As a further embodiment of the present invention, the frame includes a base plate, a frame is provided below the base plate, and the frame and the base plate are connected by multiple support column groups. A bottom plate is welded to the bottom of the frame, and a controller body located on the bottom plate is provided between the two rightmost support column groups. The injection molding unit is located on the top right side of the substrate. The molding chamber includes a shell, partitions, a gate, wing plates, cabinet doors, and guide rod assemblies. The shell is fixedly connected to the top left side of the substrate. The partition is located inside the shell. There are two wing plates, symmetrically arranged on the top of the substrate, with the wing plates located to the right of the partitions. The gate is located to the right of the two wing plates and docks with the injection molding unit. There are two cabinet doors, symmetrically slidably connected to the corresponding inner walls of the shell. There are also two guide rod assemblies, symmetrically distributed, with the guide rod assemblies located between the partitions and the wing plates.
[0009] As a further scheme of the present application, the injection mold comprises a hydraulic cylinder arranged on the partition plate, an output end of the hydraulic cylinder is provided with a carrier plate, the carrier plate is slidably connected with two guide rod groups, a back plate is arranged on the right side of the carrier plate through bolts, a plurality of electric push rods are arranged on the right side shell wall of the back plate in a matrix manner, an output end of the plurality of electric push rods is commonly provided with a movable mold, the movable mold is provided with a fixed mold on the inner wall of the sprue, a plurality of mold cavities for product molding are arranged on the movable mold, and a pushing element is arranged in each mold cavity.
[0010] As a further scheme of the present application, the cooling mechanism comprises a cooling box, a blocking piece, a rotary motor, blocking strips, a semiconductor refrigeration piece main body, a water level sensor main body and a cleaning assembly, wherein the cooling box is fixedly connected to the bottom shell wall of the base plate through bolts, and the cooling box is located directly below the discharge port, the blocking piece is located in the interior of the cooling box, the rotary motor is located on the front side outer wall of the blocking piece and connected with the blocking piece, the blocking strips are two in number and arranged on the two side inner walls of the cooling box respectively for contacting the two side edges of the blocking piece, the semiconductor refrigeration piece main body is also two in number and arranged on the two side inner walls of the cooling box respectively for regulating and controlling the temperature of the liquid, the water level sensor main body is arranged on the rear side inner wall of the cooling box for detecting the height of the liquid in the interior of the cooling box, and a temperature sensor main body is further arranged on the rear side inner wall of the cooling box for monitoring the temperature condition of the liquid in the interior of the cooling box. The cleaning assembly comprises a U-shaped cover, an extension plate, a multi-section electric push rod, an adsorption plate, a splicing piece and a rotary connecting piece, a rectangular notch is formed on the right side shell wall of the cooling box for the passage of the U-shaped cover, guide grooves are formed on the front and rear side inner walls of the cooling box, the guide grooves comprise straight groove portions and inclined groove portions, the inclined groove portions are located at the left ends of the straight groove portions, protruding rods are welded on the front and rear side outer walls of the U-shaped cover, the two protruding rods are slidably connected with the corresponding guide grooves respectively, the adsorption plate is slidably connected in the interior and connected with the U-shaped cover through screws, the extension plate is fixedly connected to the top of the U-shaped cover through bolts, the multi-section electric push rod is arranged on the base plate and connected with the extension plate at the output end, and an inclined groove is formed on the top shell wall of the U-shaped cover.
[0011] As a further scheme of the present application, a sliding groove is formed on the upper side of the U-shaped cover on the base plate, the splicing piece comprises a splicing pipe slidably connected in the sliding groove, a fixing ring is integrally arranged in the interior of the splicing pipe, a plug is movably connected in the fixing ring, the bottom end of the plug penetrates through the bottom shell wall of the splicing pipe and extends into the inclined groove, a fixing rod is fixedly connected to the top end of the plug, an auxiliary ring is arranged on the top of the fixing rod, and a return spring is sleeved between the auxiliary ring and the fixing ring. The top end of the spliced pipe is connected with the blast pipe through bolts, and the spliced pipe is communicated with the blast mechanism; The plugging piece comprises a shaft and a plugging plate, wherein the plugging plate comprises two parts, which are symmetrically arranged on the two sides of the shaft, the two ends of the shaft respectively penetrate through the corresponding side walls of the cooling box, the inside of the shaft is provided with a gas guide hole, the inside of the plugging plate is provided with a cavity, the cavity and the gas guide hole are communicated with each other, the top of the cavity and the gas guide hole are respectively provided with a plurality of nozzles for gas passing, the front end of the shaft is connected with the rotary motor, the rotary connecting piece is arranged on the rear end of the shaft, and the rotary connecting piece is also communicated with the blast mechanism.
[0012] As a further scheme of the present application, the discharging mechanism comprises a discharging box on the bottom plate, a mesh plate, a conveying assembly and a discharging plate arranged in the discharging box from left to right, wherein the mesh plate and the conveying assembly are jointly provided with a wind guide assembly above, and the wind guide assembly and the conveying assembly are connected through a transmission assembly. The conveying assembly comprises a motor, transmission rollers and a conveying belt, wherein the transmission rollers are arranged in the discharging box, the two ends of the transmission rollers penetrate through the corresponding side walls of the discharging box, the two transmission rollers are connected through the conveying belt, the motor is fixedly connected to the rear side wall of the discharging box through bolts, and the motor is connected with the rear end of the right transmission roller.
[0013] As a further scheme of the present application, the transmission assembly comprises a shaft coupling, a reciprocating screw rod and a bent rod, wherein the shaft coupling is installed on the front end of the right transmission roller, the reciprocating screw rod is arranged on the shaft coupling, an inner thread ring is threadedly connected to the reciprocating screw rod, and the right end of the bent rod is fixedly connected to the outer shell wall of the inner thread ring.
[0014] As a further scheme of the present application, the wind guide assembly comprises a plurality of openings linearly arranged on the top shell wall of the discharging box, a circular rod arranged in each opening, a wind guide plate movably connected to the circular rod, a straight plate movably connected to the top of the wind guide plate, an adjusting rod installed on the top of the plurality of straight plates, and an end disc arranged on the two ends of the adjusting rod and penetrating through the corresponding side walls of the air collecting box. The left end of the bent rod is fixedly connected to the corresponding end disc through bolts, and the top shell wall of the air collecting box is provided with an air inlet pipe, which is communicated with the blast mechanism.
[0015] As a further scheme of the present application, the circulating mechanism comprises a water pump body, an inlet pipe and an outlet pipe, wherein the water pump body is arranged on the bottom plate, the inlet pipe is used for connecting the water pump body and the discharging mechanism, and the outlet pipe is used for connecting the water pump body and the cooling mechanism.
[0016] The technical scheme of the second aspect is a use method of a buried iron part injection molding device, which comprises the following steps: Step one: preparation, start the air blowing mechanism through the controller main body to achieve the air blowing effect, at this time, the blocking piece in the cooling mechanism realizes aeration treatment of the liquid in the cooling box, the air guide assembly in the air blowing pipe and the unloading mechanism is in the air outlet state, start the semiconductor refrigeration piece main body in the cooling mechanism, and then adjust the temperature of the liquid in the cooling box to an appropriate state according to the temperature sensor main body, and then start the conveying assembly in the unloading mechanism, which makes the air flow discharged by the air guide assembly in the unloading mechanism continuously reciprocate under the transmission of the transmission assembly; Step two: bury the iron part in the injection mold, control the mechanical arm main body to bury the iron part into the mold cavity of the movable mold in the injection mold through the controller main body, then start the hydraulic cylinder in the injection mold to realize the closing of the movable mold and the fixed mold in the injection mold, and finally start the injection unit to realize the injection into the injection mold; Step three: demolding and unloading, when the injection is completed, the program in the controller main body controls the hydraulic cylinder in the injection mold to drive the movable mold in the injection mold to open, when the movable mold in the injection mold is opened to the maximum distance, the electric push rods in the injection mold are started synchronously to drive the movable mold in the injection mold to move further to the left, when the hydraulic cylinder in the injection mold moves further to the left, the molded products in the mold cavity thereof come into contact with the corresponding pushing pieces in the injection mold, the pushing pieces push the molded products out of the corresponding mold cavities, and the molded products falling out of the mold cavities fall directly into the cooling mechanism under the action of gravity, and then the mechanical arm main body buries new iron parts into the mold cavity of the movable mold in the injection mold again; Step four: cooling and impurity removal, start the multiple-section electric push rods of the cleaning assembly in the cooling mechanism through the controller main body, so that the U-shaped cover in the cooling mechanism moves to the left with the adsorption plate in the cooling mechanism, and the U-shaped cover in the cooling mechanism moves in the guide groove structure on the inner wall of the cooling box in the cooling mechanism to cooperate with the expansion plate in the cooling mechanism to realize the lowering of the adsorption plate in the cooling mechanism when it moves to the maximum distance, so that the adsorption plate in the cooling mechanism comes into contact with the liquid surface in the cooling mechanism to adsorb the impurities floating on the liquid surface, at this time, the U-shaped cover in the cooling mechanism moves, the splicing piece in the cooling mechanism drives the air blowing pipe to slide transversely, the air blowing pipe blows and cleans the mold cavity of the fixed mold in the injection mold during the movement, at this time, the controller main body drives the mechanical arm main body to move away and drives the hydraulic cylinder in the injection mold to close the injection mold, and then starts the injection unit to realize the injection of new products, the liquid in the cooling box in the cooling mechanism is gradually cooled down under the action of the semiconductor refrigeration piece main body in the cooling mechanism, so as to realize the gradual cooling treatment of the molded products entering the cooling box in the cooling mechanism; Step five: product unloading, the controller body starts the rotary motor in the cooling mechanism, so that the blocking piece in the cooling mechanism turns counterclockwise to open, when the blocking piece in the cooling mechanism is opened, the liquid in the cooling box in the cooling mechanism and the shaped product fall to the mesh plate in the unloading mechanism under the action of gravity, at this time, the liquid directly penetrates through the mesh plate in the unloading mechanism, and the shaped product slides onto the conveying assembly in the unloading mechanism, the movement of the conveying assembly in the unloading mechanism drives the movement of the shaped product, and the movement of the conveying assembly in the unloading mechanism drives the air guide assembly in the unloading mechanism to blow and dry the conveyed shaped product, then the shaped product falls onto the unloading plate in the unloading mechanism under the conveying of the conveying assembly in the unloading mechanism, finally, the shaped product on the unloading plate in the unloading mechanism slides into the external collection basket by itself; Step six: structure reset, the controller body starts the rotary motor in the cooling mechanism to rotate the blocking piece in the cooling mechanism to reset, and then starts the circulating mechanism to pump the liquid in the unloading mechanism into the cooling mechanism, preparing for the subsequent processing of the shaped product, and circulating repeatedly.
[0017] Compared with the prior art, the beneficial effects of the present application are: By configuring a semiconductor refrigeration piece body in the cooling mechanism, the temperature of the cooling liquid in the cooling box is regulated, so that the temperature difference is reduced when it contacts the just demolded shaped product, thereby reducing the probability of damage caused by internal thermal stress of the product, improving the cooling efficiency of the product and ensuring the yield.
[0018] By setting the air blowing mechanism, the blocking piece in the cooling box continuously generates bubbles to form an aeration effect, which not only cleans the impurities in the shaped product in the cooling box, but also makes the impurities mixed in the liquid float on the liquid surface, and then cooperates with the cleaning assembly in the cooling mechanism to realize the adsorption and removal of the impurities on the liquid surface, ensuring the quality of the liquid and avoiding pollution to the subsequent products.
[0019] The splicing piece in the cooling mechanism is connected with the air blowing mechanism through a hose, so that the air blowing pipe can blow air, when the injection mold in the equipment is opened, the cleaning assembly is displaced, at this time, the splicing piece moves with the cleaning assembly to drive the air blowing pipe to linearly displace, so as to blow and clean the inner cavity of the fixed mold in the mold body, reduce the impurities in the inner cavity, and further ensure the production yield of the product.
[0020] By configuring the unloading mechanism below the cooling mechanism, the product and the liquid are separated when the shaped product is unloaded after cooling, and the product also needs to pass through the air blowing assembly for blowing during unloading, so as to accelerate the drying efficiency of the product and facilitate the handling of the product by the staff. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a schematic view of the three-dimensional structure of a device for injection molding of embedded iron parts Figure 1 ; Figure 2 is a schematic view of the three-dimensional structure of a device for injection molding of embedded iron parts Figure 2 ; Figure 3 is a schematic view of the partial cross-sectional structure of Figure 1 ; Figure 1 ; Figure 4 is a schematic view of the partial cross-sectional structure of Figure 1 ; Figure 2 ; Figure 5 is a schematic view of the cooling mechanism structure of Figure 1 ; Figure 1 ; Figure 6 is a schematic view of the cooling mechanism structure of Figure 1 ; Figure 2 ; Figure 7 is a schematic view of the bottom structure of Figure 5 ; Figure 8 is a schematic view of the splicing piece structure of Figure 7 ; Figure 9 is a schematic view of the unloading mechanism structure of Figure 1 ; Figure 10 is an enlarged schematic view of the partial structure at A of Figure 9 ; Figure 11 is a schematic view of the shaft side structure of Figure 9 ; Figure 12 is a schematic view of the air guide assembly structure of Figure 9 .
[0022] In the figure: 1, rack; 2, injection molding unit; 3, forming bin; 31, shell cover; 32, partition; 33, gate; 34, wing plate; 35, cabinet door; 36, guide rod group; 4, injection mold; 41, hydraulic cylinder; 42, carrier plate; 43, back plate; 44, electric push rod; 45, movable mold; 46, pushing piece 46; 47, fixed mold; 5, mechanical arm main body; 6, cooling mechanism; 61, cooling box; 62, plugging piece; 63, rotary motor; 64, blocking strip; 65, semiconductor refrigeration piece main body; 66, water level sensor main body; 67, U-shaped cover; 68, telescopic plate; 69, multi-section electric push rod; 610, adsorption plate; 611, splicing piece; 6111, splicing pipe; 6112, fixing ring; 6113, plug bolt; 6114, fixed rod; 6115, auxiliary ring; 612, rotary connecting piece; 7, unloading mechanism; 71, unloading box; 72, mesh plate; 73, conveying assembly; 74, unloading plate; 75, transmission assembly; 751, shaft coupling; 752, reciprocating screw rod; 753, bent rod; 76, air guide assembly; 761, air collection box; 762, round rod; 763, air guide plate; 764, straight plate; 765, adjusting rod; 8, air blowing mechanism; 9, circulating mechanism; 10, air blowing pipe; 11, controller main body. DETAILED DESCRIPTION
[0023] Referring to Figures 1-4 In the embodiment of the present application, a buried iron part injection molding device includes a rack 1, an injection molding unit 2, a forming unit and a mechanical arm main body 5, wherein the forming unit includes a forming bin 3 and an injection mold 4, the injection molding unit 2 and the forming bin 3 are arranged on the top of the rack 1, and the injection mold 4 is arranged inside the forming bin 3. The mechanical arm main body 5 adopts the existing technology, and the pick-up and placement of the iron part are realized through program control, so that the burying of the iron part in the production process of the injection molded product is automatically controlled. The forming bin 3 adopts a top cover-free design, so that the iron part carried by the mechanical arm main body 5 can be placed inside. An unloading port is arranged on the rack 1 below the injection mold 4, a cooling mechanism 6 for product cooling is arranged below the unloading port, and an unloading mechanism 7, an air blowing mechanism 8 and a circulating mechanism 9 are arranged on the rack 1 below the cooling mechanism 6. The unloading mechanism 7 is located directly below the cooling mechanism 6, and is used to realize the separation of the product and the liquid, the air blowing mechanism 8 is located at the rear side of the unloading mechanism 7, and is used to realize air blowing, the circulating mechanism 9 is located at the left side of the unloading mechanism 7, and is used to circulate the cooling mechanism 6 and the unloading mechanism 7, realize the pumping and conveying of the liquid, and the air blowing pipe 10 for cleaning the injection mold 4 is further arranged on the cooling mechanism 6.
[0024] Referring to Figures 1-4In the embodiment of the present application, the rack 1 comprises a base plate, a frame is arranged below the base plate, and the frame and the base plate are connected through four support column groups, wherein the bottom of the frame is welded with a bottom plate, the controller body 11 is arranged between the two rightmost support column groups and located on the bottom plate, and the discharge port is arranged on the base plate; The operation of each driving structure in the equipment is controlled through the arrangement of the controller body 11. Please refer to Figures 3-4 In the embodiment of the present application, the injection molding unit 2 is arranged on the top right side of the base plate, the forming bin 3 comprises a shell 31, a partition plate 32, a gate piece 33, a wing plate 34, a cabinet door 35 and a guide rod group 36, wherein the shell 31 is fixedly connected to the top left side of the base plate, the partition plate 32 is arranged inside the shell 31, the wing plate 34 comprises two wing plates and is symmetrically arranged on the top of the base plate, and the wing plate 34 is located to the right of the partition plate 32, the gate piece 33 is located to the right of the two wing plates 34 and is connected to the injection molding unit 2. The cabinet door 35 comprises two cabinet doors and is symmetrically and slidably connected to the corresponding inner wall of the shell 31, the arrangement of the two cabinet doors 35 facilitates the maintenance and repair of the equipment, and each cabinet door 35 is provided with an observation window, which facilitates the observation of the working personnel on the condition in the forming bin 3. The guide rod group 36 also comprises two guide rod groups and is symmetrically distributed, and the guide rod group 36 is located between the partition plate 32 and the wing plate 34, and the guide rod group 36 is composed of two guide rods which are symmetrically arranged above and below.
[0025] The injection mold 4 comprises a hydraulic cylinder 41 arranged on the left side of the shell wall of the partition plate 32, the output end of the hydraulic cylinder 41 penetrates the partition plate 32 and is provided with a carrier plate 42, and the carrier plate 42 is slidably connected between the two guide rod groups 36, so as to further ensure the stability of the carrier plate 42 driven by the hydraulic cylinder 41 during operation; The right side of the carrier plate 42 is provided with a back plate 43 through bolts, four electric push rods 44 are arranged on the right side shell wall of the back plate 43 in a matrix manner, the output ends of the four electric push rods 44 are commonly provided with a movable mold 45, and the right side of the movable mold 45 is provided with a fixed mold 47 located on the inner wall of the gate piece 33, and the assembly of the fixed mold 47 on the inner wall of the gate piece 33 enables the raw material injected by the injection molding unit 2 to enter the fixed mold 47 during operation, so as to cooperate with the movable mold 45 to realize the injection molding of the product; A plurality of mold cavities for product forming are arranged on the movable mold 45, and a pushing piece 46 is arranged in each mold cavity, and the left end of the pushing piece 46 penetrates the mold cavity and is fixedly connected to the back plate 43; The pushing piece 46 is composed of a positioning rod and a push disc, wherein the push disc is located in the mold cavity of the movable mold 45, the positioning rod is welded to the left end of the push disc, and the left end of the positioning rod penetrates the mold cavity and is fixedly connected to the back plate 43.
[0026] Please refer to Figures 2-8 In the embodiment of the present application, the cooling mechanism 6 comprises a cooling box 61, a blocking piece 62, a rotary motor 63, a blocking strip 64, a semiconductor refrigeration piece body 65, a water level sensor body 66 and a cleaning assembly. The cooling box 61 is fixedly connected to the bottom shell wall of the base plate by bolts, and is located directly below the discharge port, thereby collecting the formed products falling from the discharge port. The blocking piece 62 is located inside the cooling box 61, and the rotary motor 63 is located on the front outer wall of the blocking piece 62 and is connected with the blocking piece 62. The angle adjustment of the blocking piece 62 is realized by the operation of the rotary motor 63. The opening direction of the blocking piece 62 is counterclockwise, and the opening angle range is 0°-45°, which ensures the material falling of the formed products. The blocking strip 64 comprises two, which are respectively arranged on the two side inner walls of the cooling box 61 and are used for contacting the two side edges of the blocking piece 62. When the two blocking strips 64 are arranged, the left blocking strip 64 is above the blocking piece 62, and the right blocking strip 64 is below the blocking piece 62, which further ensures the blocking effect of the blocking piece 62 on the bottom gap of the cooling box 61. The semiconductor refrigeration piece body 65 also comprises two, which are respectively arranged on the two side inner walls of the cooling box 61 and are used for regulating the temperature of the liquid. The water level sensor body 66 is arranged on the rear inner wall of the cooling box 61 and is used for detecting the height of the liquid in the cooling box 61. The height of the liquid surface is ensured during the liquid backfilling, so as to ensure the subsequent adsorption treatment of impurities. A temperature sensor body is also arranged on the rear inner wall of the cooling box 61 and is used for monitoring the temperature of the liquid in the cooling box 61. The arrangement of the temperature sensor body realizes the regulation of the temperature of the liquid in the cooling box 61 in cooperation with the semiconductor refrigeration piece body 65, thereby ensuring the stable cooling treatment of the formed products. The cleaning assembly comprises a U-shaped cover 67, an extension plate 68, a multi-section electric push rod 69, an adsorption plate 610, a splicing piece 611 and a rotary connecting piece 612. A rectangular gap is formed in the right shell wall of the cooling box 61, which is used for the passage of the U-shaped cover 67. A guide groove is formed in the front and rear inner walls of the cooling box 61. The guide groove comprises a straight groove part and an inclined groove part, wherein the inclined groove part is located at the left end of the straight groove part. A protruding rod is welded on the front and rear outer walls of the U-shaped cover 67. The two protruding rods are respectively connected with the corresponding guide grooves, so that when the U-shaped cover 67 moves left and right, the protruding rod on the U-shaped cover 67 moves in the corresponding guide groove. When the protruding rod moves into the inclined groove part, the U-shaped cover 67 is lowered. If the protruding rod in the inclined groove part moves to the right and enters the straight groove part, the U-shaped cover 67 is lifted. The adsorption plate 610 is slidingly connected to the inside of 37 and connected with the U-shaped cover 67 by screws. When the U-shaped cover 67 moves downward, the adsorption plate 610 moves downward and contacts with the liquid surface in the cooling box 61. When the U-shaped cover 67 moves upward, the adsorption plate 610 moves upward and is separated from the liquid surface in the cooling box 61. The material of the adsorption plate 610 is various. In the embodiment, the activated carbon adsorption plate is used to adsorb and clean the impurities floating on the liquid surface when contacting with the liquid surface. The telescopic plate 68 is fixedly connected to the top of the U-shaped cover 67 by bolts. The multi-section electric push rod 69 is arranged on the base plate and connected with the telescopic plate 68 at the output end. The inclined groove is arranged on the top shell wall of the U-shaped cover 67. The telescopic movement of the multi-section electric push rod 69 drives the left and right movement of the U-shaped cover 67. The telescopic plate 68 is arranged to meet the lifting adjustment requirement of the left and right movement of the U-shaped cover 67.
[0027] The upper part of the U-shaped cover 67 is provided with a sliding groove on the base plate. The splicing piece 611 includes the splicing pipe 6111 slidingly connected in the sliding groove. The fixed ring 6112 is integrally arranged in the inside of the splicing pipe 6111. The plug 6113 is movably connected in the fixed ring 6112. The bottom end of the plug 6113 penetrates through the bottom shell wall of the splicing pipe 6111 and extends into the inclined groove. The plug 6113 is composed of a cylinder, a connecting column and a conical plug. The bottom end of the cylinder penetrates through the bottom shell wall of the splicing pipe 6111. The connecting column is integrally arranged at the top end of the cylinder and penetrates through the fixed ring 6112 at the top end. The conical plug is integrally arranged at the top end of the connecting column and in contact with the fixed ring 6112. The top end of the plug 6113 is fixedly connected with the fixed rod 6114. The top part of the fixed rod 6114 is provided with the auxiliary ring 6115. The auxiliary ring 6115 and the fixed ring 6112 are sleeved with the reset spring. The auxiliary ring 6115 is composed of a positioning ring and a Y-shaped frame. The Y-shaped frame is arranged in the inside of the positioning ring and fixedly connected with the positioning ring. The bottom part of the Y-shaped frame is fixedly connected with the top end of the fixed rod 6114. When the U-shaped cover 67 moves, the plug 6113 in the splicing piece 611 slides between the cylindrical bottom end and the inclined groove, and then drives the splicing piece 611 to move linearly. When the U-shaped cover 67 moves downward, the plug 6113 in the splicing piece 611 moves downward synchronously under the action of the reset spring, so that the bottom end of the cylinder is located in the inclined groove. After the plug 6113 moves downward, the tapered plug contacts the fixing ring 6112, realizes the plugging of the inside of the splicing pipe 6111, and prevents the airflow from entering the blast pipe 10. When the U-shaped cover 67 moves upward, the plug 6113 moves upward synchronously, and the reset spring is stretched. At this time, the tapered plug in the plug 6113 is separated from the fixing ring 6112, so that the gas can enter the blast pipe 10 through the splicing pipe 6111. The top end of the splicing pipe 6111 is connected to the blast pipe 10 by a bolt, and the splicing pipe 6111 is in communication with the blast mechanism 8. The blast mechanism 8 is composed of a gas pump body and a gas pipeline. The gas pump body is arranged on the rack 1, the gas pipeline is installed at the output end of the gas pump body, and the splicing pipe 6111 is connected to the gas pipeline by a hose. The plugging piece 62 includes a shaft and a plugging plate. The plugging plate includes two parts, which are symmetrically arranged on both sides of the shaft. The two ends of the shaft penetrate through the corresponding side walls of the cooling box 61. The inside of the shaft is provided with a gas guide hole. The inside of the plugging plate is provided with a cavity, which is in communication with the gas guide hole. The top of the cavity and the gas guide hole is provided with a plurality of nozzles for gas passing. The front end of the shaft is connected to the rotary motor 63. The rotary connecting piece 612 is arranged at the rear end of the shaft, and the rotary connecting piece 612 is also in communication with the blast mechanism 8. When the blast mechanism 8 operates, part of the gas enters the gas guide hole through the rotary connecting piece 612, and then is discharged through each nozzle, so as to aerate the liquid in the cooling box 61. This not only speeds up the cooling speed and comprehensiveness of the shaped product in the cooling box 61, but also carries the fine impurities attached to the shaped product to the liquid surface with bubbles, so as to realize the preliminary cleaning of the shaped product.
[0028] Please refer to Figures 2-4 and Figures 9-12 In the embodiment of the present application, the unloading mechanism 7 includes an unloading box 71 located on the bottom plate. The inside of the unloading box 71 is sequentially provided with a mesh plate 72, a conveying assembly 73 and an unloading plate 74 from left to right. The upper part of the mesh plate 72 and the conveying assembly 73 are jointly provided with a wind guide assembly 76. The wind guide assembly 76 and the conveying assembly 73 are connected through a transmission assembly 75. The mesh plate 72 is inclined in the unloading box 71 in a manner that the left side is higher than the right side. On the one hand, it is convenient to separate the liquid falling thereon. On the other hand, it is convenient for the shaped product falling thereon to slide to the right. The conveying assembly 73 comprises a motor, transmission rollers and a conveying belt. The transmission rollers are two and located inside the discharging box 71. The two ends of the transmission rollers penetrate through the corresponding side walls of the discharging box 71. The transmission rollers are connected by the conveying belt. The motor is fixedly connected to the rear outer wall of the discharging box 71 by bolts and connected to the rear end of the right transmission roller. The conveying belt is also provided with holes for liquid separation, so as to facilitate the separation of the liquid attached to the molded product during the transportation of the molded product.
[0029] The transmission assembly 75 comprises a coupling 751, a reciprocating screw rod 752 and a bent rod 753. The coupling 751 is installed on the front end of the right transmission roller. The reciprocating screw rod 752 is arranged on the coupling 751. The reciprocating screw rod 752 is threadedly connected with an inner ring. The right end of the bent rod 753 is fixedly connected to the outer shell wall of the inner ring. When the conveying assembly 73 operates, the reciprocating screw rod 752 rotates by the coupling 751. When the reciprocating screw rod 752 rotates, the inner ring threadedly connected thereto moves.
[0030] The air guide assembly 76 comprises a top shell wall of the discharging box 71 fixedly connected by bolts. A plurality of openings are linearly arranged on the bottom shell wall of the discharging box 71. A circular rod 762 is arranged in each opening. An air deflector 763 is movably connected to the circular rod 762. A straight plate 764 is movably connected to the top of the air deflector 763. A plurality of straight plates 764 are movably connected to the top of the adjusting rod 765. The two ends of the adjusting rod 765 penetrate through the corresponding side walls of the air collecting box 761 and are provided with end discs. The left end of the bent rod 753 is fixedly connected to the corresponding end disc by bolts. An air inlet pipe is arranged on the top shell wall of the air collecting box 761. The air inlet pipe is in communication with the air blowing mechanism 8 through a hose. After the bent rod 753 is connected to the adjusting rod 765 of the air guide assembly 76, the reciprocating screw rod 752 rotates to drive the bent rod 753 to move linearly in a reciprocating manner, so that the adjusting rod 765 moves synchronously. The movement of the adjusting rod 765 drives the corresponding air deflectors 763 to swing through the straight plates 764.
[0031] Please refer to Figures 1-4 In the embodiment of the present application, the circulating mechanism 9 comprises a water pump body, an inlet pipe and an outlet pipe. The water pump body is arranged on the bottom plate. The inlet pipe is used to connect the water pump body and the discharging mechanism 7. The outlet pipe is used to connect the water pump body and the cooling mechanism 6. The water pump body can pump the liquid in the discharging mechanism 7 into the cooling mechanism 6.
[0032] The application provides a use method of the injection molding device for embedding iron parts. The method comprises the following steps: Step one: preparation, start the air blowing mechanism 8 through the controller body 11 to achieve the effect of blowing, part of the airflow generated by the air blowing mechanism 8 enters the blocking piece 62, at this time, the blocking piece 62 in the cooling mechanism 6 realizes the aeration treatment of the liquid in the cooling box 61; The air blowing pipe 10 and the air guide assembly 76 in the discharging mechanism 7 are also in the air outlet state, start the semiconductor refrigeration fin body 65 in the cooling mechanism 6, and then adjust the temperature of the liquid in the cooling box 61 to an appropriate state according to the temperature sensor body; Then start the conveying assembly 73 in the discharging mechanism 7, which makes the airflow discharged by the air guide assembly 76 in the discharging mechanism 7 continuously reciprocate under the transmission of the transmission assembly 75; Step two: burying injection, control the mechanical arm body 5 to bury the iron piece into the mold cavity of the movable mold 45 in the injection mold 4 through the controller body 11, then reset the mechanical arm body 5 to pick up the iron piece required for the next work, then start the hydraulic cylinder 41 in the injection mold 4 to realize the clamping of the movable mold 45 and the fixed mold 47 in the injection mold 4 through the controller body 11, and finally start the injection unit 2 to realize the injection into the injection mold 4, so as to realize the injection molding of the product; Step three: demolding and discharging, after the injection is completed, the controller body 11 controls the hydraulic cylinder 41 in the injection mold 4 to drive the movable mold 45 in the injection mold 4 to open, when the movable mold 45 in the injection mold 4 opens to the maximum mileage, the electric push rods 44 in the injection mold 4 are started synchronously to drive the movable mold 45 in the injection mold 4 to move further left, when the hydraulic cylinder 41 in the injection mold 4 moves further left, the molded product in the mold cavity contacts with the corresponding pushing pieces 46 in the injection mold 4, and the pushing pieces 46 realize the pushing of the molded product out of the corresponding mold cavity, and the molded product out of the mold cavity falls directly into the cooling mechanism 6 under the action of gravity, wherein the electric push rods 44 are automatically reset after moving to the maximum mileage to realize the demolding of the molded product; Then, the mechanical arm body 5 buries the new iron piece into the mold cavity of the movable mold 45 in the injection mold 4 again; Step four: cooling and impurity removal, start the multi-section electric push rod 69 of the cleaning assembly in the cooling mechanism 6 through the controller body 11, so that the U-shaped cover 67 in the cooling mechanism 6 moves left with the adsorption plate 610 in the cooling mechanism 6, and in the process of moving, the U-shaped cover 67 in the cooling mechanism 6 moves left to the maximum mileage according to the guide groove structure on the inner wall of the cooling box 61 in the cooling mechanism 6, and the adsorption plate 610 in the cooling mechanism 6 is lowered, and then the adsorption plate 610 in the cooling mechanism 6 contacts with the liquid surface in the cooling mechanism 6 to adsorb the impurities floating on the liquid surface; At this time, with the displacement of the U-shaped cover 67 in the cooling mechanism 6, the splicing piece 611 in the cooling mechanism 6 drives the air blowing pipe 10 to slide horizontally, and the air blowing pipe 10 blows and cleans the mold cavity of the fixed mold 47 in the injection mold 4 during the movement; At this time, the controller main body 11 drives the mechanical arm main body 5 to move away, drives the hydraulic cylinder 41 in the injection mold 4 to make the injection mold 4 close, and then starts the injection unit 2 to realize the injection of new products; The liquid in the cooling box 61 in the cooling mechanism 6 is gradually cooled under the action of the semiconductor refrigeration piece main body 65 in the cooling mechanism 6, so as to realize the gradual cooling treatment of the molded product entering the cooling box 61 in the cooling mechanism 6; Step five: product unloading, the controller main body 11 starts the rotating motor 63 in the cooling mechanism 6 to make the blocking piece 62 in the cooling mechanism 6 open counterclockwise, and when the blocking piece 62 in the cooling mechanism 6 is opened, the liquid in the cooling box 61 in the cooling mechanism 6 and the molded product fall onto the mesh plate 72 in the unloading mechanism 7 under the action of gravity; At this time, the liquid directly penetrates the mesh plate 72 in the unloading mechanism 7 and enters the unloading box 71 for storage, and the molded product slides onto the conveying assembly 73 in the unloading mechanism 7; The operation of the conveying assembly 73 in the unloading mechanism 7 drives the movement of the molded product, and the conveying assembly 73 in the unloading mechanism 7 drives the air guide assembly 76 in the unloading mechanism 7 to blow and dry the conveyed molded product synchronously through the transmission assembly 75 in the unloading mechanism 7 during the movement; Then, the molded product falls onto the unloading plate 74 in the unloading mechanism 7 under the conveying of the conveying assembly 73 in the unloading mechanism 7, and finally the molded product on the unloading plate 74 in the unloading mechanism 7 slides into the external collection basket; Step six: structure reset, the controller main body 11 starts the rotating motor 63 in the cooling mechanism 6 to make the blocking piece 62 in the cooling mechanism 6 rotate and reset, and then starts the circulation mechanism 9 to pump the liquid in the unloading mechanism 7 to the cooling mechanism 6, so as to prepare for the subsequent processing of the molded product; At this time, the product in the injection mold 4 is molded again, and after the injection mold 4 is separated again, the multi-section electric push rod 69 is started to drive the U-shaped cover 67 to move right to open, at this time, the adsorption plate 610 on the U-shaped cover 67 moves right synchronously, and the splicing piece 611 movably connected to the U-shaped cover 67 moves, so that the air blowing pipe 10 connected thereto also moves; The air flow released by the air blowing pipe 10 blows and cleans the mold cavity of the fixed mold 47 in the injection mold 4, and the process is repeated.
[0033] The above merely illustrates the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes according to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A device for injection molding of embedded ferrous parts, comprising a frame (1), an injection unit (2), a molding unit and a robot main body (5), wherein, The forming unit comprises a forming bin (3) and an injection mold (4), the injection unit (2) and the forming bin (3) are arranged on the top of the rack (1), and the injection mold (4) is arranged in the forming bin (3).
2. The apparatus for injection molding of claim 1, wherein, The rack (1) comprises a base plate, a frame is arranged below the base plate, and the frame and the base plate are connected through a plurality of support column groups, wherein the bottom of the frame is welded with a bottom plate, and a controller body (11) is arranged on the bottom plate between the two rightmost support column groups. The injection unit (2) is arranged on the top right side of the base plate, and the forming bin (3) comprises a shell cover (31), a partition plate (32), a sprue (33), a wing plate (34), a cabinet door (35) and a guide rod group (36), wherein the shell cover (31) is fixedly connected to the top left side of the base plate, the partition plate (32) is arranged in the shell cover (31), the wing plate (34) comprises two wing plates which are symmetrically arranged on the top of the base plate, and the wing plate (34) is located on the right side of the partition plate (32), the sprue (33) is located on the right side of the two wing plates (34) and is connected with the injection unit (2), the cabinet door (35) comprises two cabinet doors which are symmetrically and slidingly connected to the corresponding inner walls of the shell cover (31), and the guide rod group (36) also comprises two guide rod groups which are symmetrically distributed and located between the partition plate (32) and the wing plate (34).
3. The apparatus for injection molding of claim 2, wherein, The injection mold (4) comprises a hydraulic cylinder (41) arranged on the partition plate (32), the output end of the hydraulic cylinder (41) is provided with a carrier plate (42), the carrier plate (42) is slidingly connected between the two guide rod groups (36), the right side of the carrier plate (42) is provided with a back plate (43) through bolts, a plurality of electric push rods (44) are arranged on the right side shell wall of the back plate (43) in a matrix manner, the output ends of the plurality of electric push rods (44) are commonly provided with a movable mold (45), the right side of the movable mold (45) is provided with a fixed mold (47) arranged on the inner wall of the sprue (33), a plurality of mold cavities for product forming are arranged on the movable mold (45), a pushing piece (46) is arranged in each mold cavity, the left end of the pushing piece (46) penetrates the mold cavity and is fixedly connected to the back plate (43).
4. The apparatus for injection molding of claim 2, wherein, The cooling mechanism (6) comprises a cooling box (61), a blocking piece (62), a rotary motor (63), a blocking strip (64), a semiconductor refrigeration piece body (65), a water level sensor body (66) and a cleaning assembly, wherein the cooling box (61) is fixedly connected to the bottom shell wall of the base plate by bolts, and is located directly below the discharge port; the blocking piece (62) is located in the interior of the cooling box (61); the rotary motor (63) is located on the front side outer wall of the blocking piece (62) and is connected with the blocking piece (62); the blocking strip (64) comprises two blocking strips, which are respectively arranged on the two side inner walls of the cooling box (61) and are used for contacting the two side edges of the blocking piece (62); the semiconductor refrigeration piece body (65) also comprises two semiconductor refrigeration piece bodies, which are respectively arranged on the two side inner walls of the cooling box (61) and are used for regulating and controlling the temperature of the liquid; the water level sensor body (66) is arranged on the rear side inner wall of the cooling box (61) and is used for detecting the height of the liquid in the interior of the cooling box (61); and a temperature sensor body is further arranged on the rear side inner wall of the cooling box (61) and is used for monitoring the temperature condition of the liquid in the interior of the cooling box (61); The cleaning assembly comprises a U-shaped cover (67), an extension plate (68), a multi-section electric push rod (69), an adsorption plate (610), a splicing piece (611) and a rotary connecting piece (612); a rectangular gap is formed in the right side shell wall of the cooling box (61) and is used for the passing of the U-shaped cover (67); a guide groove is formed in the front and rear side inner walls of the cooling box (61) and comprises a straight groove part and an inclined groove part, wherein the inclined groove part is located at the left end of the straight groove part; a protruding rod is welded to the front and rear side outer walls of the U-shaped cover (67) and is connected with the corresponding guide groove in a sliding manner; the adsorption plate (610) is connected with the U-shaped cover (67) in a sliding manner and is connected with the U-shaped cover (67) by screws; the extension plate (68) is fixedly connected to the top of the U-shaped cover (67) by bolts; the multi-section electric push rod (69) is arranged on the base plate and is connected with the extension plate (68) at the output end; and an inclined groove is formed in the top shell wall of the U-shaped cover (67).
5. The apparatus for injection molding of claim 4, wherein, A sliding groove is formed above the U-shaped cover (67) and is located on the base plate; the splicing piece (611) comprises a splicing pipe (6111) which is connected with the sliding groove in a sliding manner; a fixing ring (6112) is integrally arranged in the interior of the splicing pipe (6111); a plug (6113) is movably connected in the fixing ring (6112); the bottom end of the plug (6113) penetrates through the bottom shell wall of the splicing pipe (6111) and extends into the inclined groove; a fixing rod (6114) is fixedly connected to the top end of the plug (6113); an auxiliary ring (6115) is arranged on the top of the fixing rod (6114); and a return spring is sleeved between the auxiliary ring (6115) and the fixing ring (6112); The top end of the splicing pipe (6111) is connected with the air blowing pipe (10) by bolts and communicates with the air blowing mechanism (8). The sealing member (62) comprises a shaft and a sealing plate, the sealing plate comprises two parts which are symmetrically arranged on both sides of the shaft, the two ends of the shaft respectively penetrate the corresponding side walls of the cooling box (61), the inside of the shaft is provided with a gas guide hole, the inside of the sealing plate is provided with a cavity, the cavity and the gas guide hole are communicated with each other, and the top of the cavity and the gas guide hole is provided with a plurality of nozzles for gas passing, the front end of the shaft is connected with the rotary motor (63), the rotary connecting piece (612) is arranged on the rear end of the shaft, and the rotary connecting piece (612) is also communicated with the air blowing mechanism (8).
6. The apparatus for injection molding of claim 2, wherein The discharging mechanism (7) comprises a discharging box (71) on the bottom plate, a mesh plate (72), a conveying assembly (73) and a discharging plate (74) are sequentially arranged in the discharging box (71) from left to right, wherein the mesh plate (72) and the conveying assembly (73) are provided with a wind guide assembly (76) above, and the wind guide assembly (76) and the conveying assembly (73) are connected through a transmission assembly (75); The conveying assembly (73) comprises a motor, a transmission roller and a conveying belt, the transmission roller comprises two parts which are located in the inside of the discharging box (71), and the two ends of the transmission roller respectively penetrate the corresponding side walls of the discharging box (71), the two transmission rollers are connected through the conveying belt, the motor is fixedly connected to the rear side outer wall of the discharging box (71) through bolts, and the motor is connected with the rear end of the right transmission roller.
7. The apparatus for injection molding of claim 6, wherein, The transmission assembly (75) comprises a shaft coupling (751), a reciprocating screw rod (752) and a bent rod (753), wherein the shaft coupling (751) is installed on the front end of the right transmission roller, the reciprocating screw rod (752) is arranged on the shaft coupling (751), the reciprocating screw rod (752) is threadedly connected with an inner ring, and the right end of the bent rod (753) is fixedly connected to the outer shell wall of the inner ring.
8. The apparatus for injection molding of claim 7, wherein, The wind guide assembly (76) comprises a top shell wall of the discharging box (71) fixedly connected through bolts, a plurality of notches are linearly arranged on the bottom shell wall of the discharging box (71), a circular rod (762) is arranged in each notch, a wind guide plate (763) is movably connected to the circular rod (762), a straight plate (764) is movably connected to the top of the wind guide plate (763), a plurality of straight plates (764) are movably connected to the top of the adjusting rod (765), the two ends of the adjusting rod (765) penetrate the corresponding side walls of the air collecting box (761) and are provided with end discs; The left end of the bent rod (753) is fixedly connected to the corresponding end disc through bolts, and the top shell wall of the air collecting box (761) is provided with an air inlet pipe which is communicated with the air blowing mechanism (8).
9. The apparatus for injection molding of claim 2, wherein, The circulating mechanism (9) comprises a water pump body, an inlet pipe and an outlet pipe, wherein the water pump body is arranged on the bottom plate, the inlet pipe is used for connecting the water pump body and the discharging mechanism (7), and the outlet pipe is used for connecting the water pump body and the cooling mechanism (6).
10. A method of using the apparatus for injection molding of embedded ferrous parts according to any one of claims 1-9, wherein, The method comprises the following steps: Step one: preparation, through the controller body (11) start blower mechanism (8), realize the effect of blowing, at this time, the cooling mechanism (6) in the blocking piece (62) to realize the aeration treatment of the liquid in the cooling box (61), the air pipe (10) and the air guide assembly (76) in the discharge mechanism (7) are in the air outlet state, start the semiconductor refrigeration piece body (65) in the cooling mechanism (6), and then according to the temperature sensor body, the temperature of the liquid in the cooling box (61) is regulated to the appropriate state, and then the conveying assembly (73) in the discharge mechanism (7) is started. The air flow discharged by the air guide assembly (76) in the discharge mechanism (7) is continuously reciprocated under the transmission of the transmission assembly (75); Step two: burying injection molding, the controller body (11) controls the mechanical arm body (5) to bury the iron part into the mold cavity of the movable die (45) in the injection mold (4), then the controller body (11) starts the hydraulic cylinder (41) in the injection mold (4) to realize the clamping of the movable die (45) and the fixed die (47) in the injection mold (4), finally the controller body (11) starts the injection unit (2) to realize injection molding in the injection mold (4); Step three: demolding and discharging, when the injection molding is completed, the program in the controller body (11) controls the hydraulic cylinder (41) in the injection mold (4) to drive the movable die (45) in the injection mold (4) to open. When the movable die (45) in the injection mold (4) opens to the maximum mileage, the hydraulic cylinder (41) in the injection mold (4) is started synchronously. The movable die (45) in the injection mold (4) is further moved to the left. When the hydraulic cylinder (41) in the injection mold (4) is further moved to the left, the molded product in the mold cavity contacts the corresponding pushing piece (46) in the injection mold (4), and the pushing piece (46) pushes the molded product out of the corresponding mold cavity. The molded product falls into the cooling mechanism (6) under the action of gravity, and then the mechanical arm body (5) buries the new iron part into the mold cavity of the movable die (45) in the injection mold (4). Step four: cooling and impurity removal. The controller body (11) activates the multi-section electric push rod (69) of the removal assembly in the cooling mechanism (6), causing the U-shaped cover (67) in the cooling mechanism (6) to move left with the adsorption plate (610) in the cooling mechanism (6). During the movement, the U-shaped cover (67) in the cooling mechanism (6) cooperates with the telescopic plate (68) in the cooling mechanism (6) according to the guide groove structure on the inner wall of the cooling box (61) in the cooling mechanism (6), causing the adsorption plate (610) in the cooling mechanism (6) to descend when it moves left to the maximum distance. Then, the adsorption plate (610) in the cooling mechanism (6) contacts the liquid surface, adsorbing the impurities floating on the liquid surface. At this time, as the U-shaped cover (67) in the cooling mechanism (6) moves, the splicing piece (611) in the cooling mechanism (6) drives the air blowing pipe (10) to slide horizontally. The air blowing pipe (10) blows and cleans the mold cavity of the fixed mold (47) in the injection mold (4) during the movement. At this time, the controller body (11) drives the mechanical arm body (5) to move away and drives the hydraulic cylinder (41) in the injection mold (4), causing the injection mold (4) to close. Then, the injection unit (2) is activated to realize the injection of new products. The liquid in the cooling box (61) in the cooling mechanism (6) gradually cools down under the action of the semiconductor refrigeration piece body (65) in the cooling mechanism (6), thereby realizing the gradual cooling of the molded products entering the cooling box (61) in the cooling mechanism (6). Step five: product unloading. The controller body (11) activates the rotary motor (63) in the cooling mechanism (6), causing the blocking piece (62) in the cooling mechanism (6) to open counterclockwise. When the blocking piece (62) in the cooling mechanism (6) is opened, the liquid in the cooling box (61) in the cooling mechanism (6) and the molded products fall onto the mesh plate (72) in the unloading mechanism (7) under the action of gravity. At this time, the liquid directly passes through the mesh plate (72) in the unloading mechanism (7), while the molded products slide onto the conveying assembly (73) in the unloading mechanism (7). The movement of the conveying assembly (73) in the unloading mechanism (7) drives the movement of the molded products. The movement of the conveying assembly (73) in the unloading mechanism (7) drives the air guide assembly (76) in the unloading mechanism (7) to blow and dry the conveyed molded products through the transmission assembly (75) in the unloading mechanism (7). Then, the molded products fall onto the unloading plate (74) in the unloading mechanism (7) under the conveying of the conveying assembly (73) in the unloading mechanism (7). Finally, the molded products on the unloading plate (74) in the unloading mechanism (7) slide into the external collection basket. Step six: structure reset. The controller body (11) activates the rotary motor (63) in the cooling mechanism (6) to rotate the blocking piece (62) in the cooling mechanism (6) to reset. Then, the circulation mechanism (9) is activated to pump the liquid in the unloading mechanism (7) into the cooling mechanism (6) to prepare for the subsequent processing of the molded products. The cycle is repeated.
Citation Information
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