一种蒸发工艺调控指令生成方法、系统、设备及介质

By using a stacked integrated prediction model with multiple learners and a cost function for switching operating conditions, the problems of large concentration measurement errors and operating condition fluctuations in the alumina evaporation process were solved. This enabled accurate prediction of sodium aluminate solution concentration and stable system control, thereby improving the intelligent operation level of the alumina evaporation process.

CN120909248BActive Publication Date: 2026-07-17SHENZHEN POLYTECHNIC

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHENZHEN POLYTECHNIC
Filing Date
2025-08-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies in alumina evaporation processes suffer from large concentration measurement errors and significant fluctuations in operating conditions. Traditional integrated models struggle to adapt to complex operating conditions and sudden disturbances, resulting in long parameter adjustment feedback cycles and failing to meet the robustness and generalization requirements of industrial-grade predictions.

Method used

A stacked ensemble prediction model with multiple learners is adopted. By combining energy consumption parameters and temperature parameters, nonlinear time-series correlation feature vectors are extracted, and pre-trained base learners and GBDT meta-learners are used to generate predicted values ​​of sodium aluminate solution concentration. A working condition switching cost function is established to optimize the control path and generate working condition control commands for the automatic control system.

Benefits of technology

It improves the accuracy and generalization ability of sodium aluminate solution concentration prediction, avoids unreasonable operating condition jumps, ensures the path stability and system controllability of the evaporation system, significantly enhances the level of intelligent operation, and supports stable production and energy conservation and emission reduction.

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Abstract

本发明提供了一种蒸发工艺调控指令生成方法、系统、计算机设备及介质,属于工业过程工艺指标预测领域,该方法包括:采集氧化铝蒸发工艺历史时间序列工况样本,经编码器提取非线性时序关联特征向量,结合聚类算法与专家规则将样本分为K个子集并打标签、统计数量;对样本量不足阈值的类别,用结构约束生成对抗网络扩充样本;利用各子集训练集成模型,输出初始预测向量与特征向量拼接后经GBDT元学习器得预测值;利用预测值和标签建立工况切换代价函数,优化得最小代价路径,生成自控系统工况调控指令。该方法实现了对预测结果与工况切换路径的联合优化,解决了氧化铝工艺中浓度测量误差大,工况跳动扰动大、工艺加工过程不安全的问题。
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