A convenient adjustment copper material on-line straightening device

Abstract

The present application relates to the technical field of straightening device, and discloses a copper material online straightening device convenient to adjust, which comprises a support, when copper material passes through a straightening mechanism, the straightened copper material is received by a monitoring mechanism on the other side, when the copper material is curved upward, downward or obliquely, pressure is applied to a first pressure sensor through rotating rollers and horizontal frame plates, then the copper material is sent back, when the copper material passes through the nearest two groups of second straightening rollers again, the copper material is straightened again, then the copper material is continuously sent back, when the copper material passes through another group of second straightening rollers, the copper material is straightened again, the straightening is monitored by a first pressure sensor matched with the other group of second straightening rollers, when the straightening is qualified, the copper material is collected by a first receiving mechanism, when the straightening is unqualified, the copper material is collected by a second receiving mechanism, the straightening of the copper material is monitored, when the straightening of the copper material is unqualified, the copper material is automatically sent back for straightening, and the automation degree of the straightening of the copper material is improved.

Description

Technical Field

[0001] This invention belongs to the technical field of straightening devices, specifically relating to an online straightening device for copper materials that is easy to adjust. Background Technology

[0002] When processing copper materials, straightening is necessary to facilitate subsequent processes. An online copper straightening device with authorizing publication number CN216324775U improves the collection of straightened copper by modifying the collection device. However, it cannot monitor the straightening process. If the straightening is substandard, the substandard copper is still guided into the receiving trough and mixed with qualified copper, making it impossible to classify qualified and substandard copper. Furthermore, it lacks a re-straightening function, which is detrimental to subsequent processes. Summary of the Invention

[0003] The purpose of this invention is to provide an online straightening device for copper materials that is easy to adjust, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: An easily adjustable online straightening device for copper materials includes: The bracket has a straightening mechanism at its front center. The straightening mechanism includes a connecting rod, a mounting ring, and a primary straightening roller. The mounting ring is vertically oriented. The connecting rod is symmetrically connected vertically between the mounting ring and the bracket. The primary straightening rollers are arranged in a circumferential array within the mounting ring. Monitoring mechanisms are symmetrically arranged on both sides of the straightening mechanism. Each monitoring mechanism includes a transverse frame plate, a rotating roller, and a primary pressure sensor. Two sets of transverse frame plates are symmetrically arranged vertically. The rotating rollers are equidistant and connected to the transverse frame plates via bearings. The primary pressure sensors are respectively connected to the middle of opposite sides of the two sets of transverse frame plates. A primary receiving mechanism is located below the monitoring mechanism. The primary receiving mechanism includes a primary receiving box located below the transverse frame plate. A secondary receiving mechanism is located below one set of the primary receiving mechanisms. The secondary receiving mechanism includes a secondary receiving box located below the primary receiving box.

[0005] Preferably, the straightening mechanism further includes a sliding groove, a rack, a limiting groove, and a limiting strip. The sliding groove is circumferentially arrayed on the outer wall of the mounting ring and penetrates the mounting ring. The rack is slidably engaged within the sliding groove. The limiting groove is circumferentially arrayed within the mounting ring and penetrates the mounting ring. The limiting groove corresponds one-to-one with the sliding groove and is connected to it. The limiting strip is slidably engaged within the limiting groove and is connected to the rack. The rack is connected to the primary straightening roller. The limiting groove and the limiting strip restrict the rack and prevent it from detaching from the sliding groove.

[0006] Preferably, the straightening mechanism further includes a gear ring, a blocking frame plate, a primary gear, a round rod, a secondary gear, a fixed frame plate, and a primary drive motor. The gear ring is slidably fitted on one side of the mounting ring. The blocking frame plates are symmetrically arranged on both sides of the gear ring, and the blocking frame plates are slidably fitted to the gear ring. The blocking frame plates are connected to the mounting ring. The primary gears are arranged in a circumferential array inside the gear ring, and the primary gears are meshed with the gear ring. The secondary gears are arranged in a circumferential array inside the mounting ring, and the secondary gears correspond one-to-one with the primary gears and the rack, and the secondary gears are meshed with the rack. The round rod is connected between the primary gears and the secondary gears. The fixed frame plate is connected to the side of the mounting ring away from the gear ring. The primary drive motor is connected to the fixed frame plate. The output shaft of the primary drive motor is connected to one set of secondary gears. When the primary drive motor is turned on, it drives the secondary gear, round rod, and primary gear corresponding to the primary drive motor to rotate, thereby rotating the gear ring and thus driving the remaining secondary gears, round rods, and primary gears to rotate.

[0007] Preferably, the monitoring mechanism further includes a dual-axis motor, a stabilizer, a drive screw, a triangular plate, and an end plate. The dual-axis motor is located on the rear side between two corresponding sets of transverse frame plates. The stabilizer is connected between the dual-axis motor and the support. The drive screw is symmetrically arranged on both sides of the dual-axis motor and is connected to the output end of the dual-axis motor. The triangular plate is sleeved on the outer wall of the drive screw, and the outer wall of the drive screw is threaded to the triangular plate via an external thread. The triangular plate is connected to a primary pressure sensor. The end plate is connected to the end of the drive screw away from the dual-axis motor. By setting the end plate, the triangular plate is restricted and prevented from detaching from the drive screw.

[0008] Preferably, the monitoring mechanism further includes a longitudinal frame plate, a secondary straightening roller, a secondary drive motor, and a secondary pressure sensor. The longitudinal frame plate is located on the side of the transverse frame plate near the mounting ring, and a gap is left between the longitudinal frame plate and the transverse frame plate. The secondary straightening roller is connected to the longitudinal frame plate by a bearing. The secondary drive motor is connected to one side of the longitudinal frame plate by a positioning bolt, and the output shaft of the secondary drive motor passes through the longitudinal frame plate and is connected to the secondary straightening roller. The secondary pressure sensor is connected to the top center of the longitudinal frame plate and is connected to a triangular plate. Through the secondary straightening roller, not only can the copper material be conveyed, but it can also be straightened.

[0009] Preferably, the monitoring mechanism further includes a plate frame, a slider, and a vertical rod. The vertical rod is located on one side of the dual-axis motor. The plate frame is symmetrically connected to both ends of the vertical rod and is connected to a support. The slider is symmetrically sleeved on the outer wall of the vertical rod and slides between the slider and the vertical rod. The slider is connected to a horizontal frame plate to restrict the horizontal frame plate and improve its stability.

[0010] Preferably, the primary receiving mechanism further includes a primary electric telescopic rod, a primary support plate, a tertiary electric telescopic rod, and a push plate. The primary electric telescopic rods are symmetrically connected to both sides of the bracket, and the output end of the primary electric telescopic rod is connected to the primary receiving box. The primary support plate is slidably fitted to the bottom of the primary receiving box and is connected to the bracket. The push plate is located on the rear side between two corresponding sets of transverse frame plates. The tertiary electric telescopic rod is located on the rear side of the push plate and is connected to the bracket. The output end of the tertiary electric telescopic rod is connected to the push plate. The primary support plate provides support at the bottom of the primary receiving box, improving its stability.

[0011] Preferably, the secondary receiving mechanism further includes a secondary electric telescopic rod and a secondary support plate. The secondary electric telescopic rod is located below one of the primary electric telescopic rods. The secondary electric telescopic rod is connected to the bracket. The output end of the secondary electric telescopic rod is connected to the secondary receiving box. The secondary support plate is slidably fitted to the bottom of the secondary receiving box and is connected to the bracket. The secondary support plate can provide support at the bottom of the secondary receiving box, thereby improving the stability of the secondary receiving box.

[0012] Compared with the prior art, the beneficial effects of the present invention are: In this invention, when the copper material passes through the straightening mechanism, a monitoring mechanism on the other side receives the straightened copper material and monitors whether the copper material is bent using two sets of primary pressure sensors. When the copper material bends upwards, downwards, or tilts, pressure is applied to the primary pressure sensors via rotating rollers and a transverse frame plate. Then, a secondary straightening roller controlled by an external terminal returns the copper material. When the copper material passes through the two nearest sets of secondary straightening rollers again, it undergoes another straightening process, and then continues to be returned. When the copper material passes through another set of secondary straightening rollers, it undergoes another straightening process. Straightening is monitored by a primary pressure sensor matched with another set of secondary straightening rollers. When the copper material is straightened to the required standard, it is received and collected by the primary receiving mechanism below. When the copper material is not straightened to the required standard, it is received and collected by the secondary receiving mechanism. This device enables monitoring of copper material straightening. When the copper material is not straightened to the required standard, it is automatically returned for straightening, improving the automation level of copper material straightening. It can not only classify and collect qualified and unqualified copper materials, but also reduce the number of unqualified copper materials by re-straightening. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the rear structure of the present invention; Figure 3 This is a schematic diagram of the secondary straightening roller of the present invention; Figure 4 This is a schematic diagram of the triangular plate component of the present invention; Figure 5 This is a schematic diagram of the push plate of the present invention; Figure 6 This is a schematic diagram of the mounting ring of the present invention; Figure 7 This is a schematic diagram of the rack of the present invention; In the diagram: 10. Bracket; 20. Straightening mechanism; 201. Connecting rod; 202. Mounting ring; 203. Primary straightening roller; 204. Sliding groove; 205. Rack; 206. Restricting groove; 207. Restricting strip; 208. Gear ring; 209. Barrier frame plate; 210. Primary gear; 211. Round rod; 212. Secondary gear; 213. Fixed frame plate; 214. Primary drive motor; 30. Monitoring mechanism; 301. Transverse frame plate; 302. Rotating roller; 303. Primary pressure sensor; 304. Dual-axis motor; 305. Stabilizer; 306. Drive screw; 307. Triangular plate; 308. End plate; 309. Longitudinal frame plate; 310. Secondary straightening roller; 311. Secondary drive motor; 312. Secondary pressure sensor; 313. Plate frame; 314. Slider; 315. Vertical rod; 40. Primary receiving mechanism; 401. Primary receiving box; 402. Primary electric telescopic pole; 403. Primary support plate; 404. Tertiary electric telescopic pole; 405. Push plate; 50. Secondary receiving mechanism; 501. Secondary receiving box; 502. Secondary electric telescopic pole; 503. Secondary support plate. Detailed Implementation

[0014] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example

[0015] Please see Figures 1-7 As shown, a conveniently adjustable online straightening device for copper materials includes: A support 10 has a straightening mechanism 20 located at the center of its front side. The straightening mechanism 20 includes a connecting rod 201, a mounting ring 202, and a primary straightening roller 203. The mounting ring 202 is vertically arranged, and the connecting rod 201 is symmetrically connected between the mounting ring 202 and the support 10. The primary straightening roller 203 is arranged in a circumferential array within the mounting ring 202. Monitoring mechanisms 30 are symmetrically arranged on both sides of the straightening mechanism 20. The monitoring mechanism 30 includes a transverse frame plate 301, a rotating roller 302, and a primary pressure sensor 303. Two sets of sensors are symmetrically arranged on the transverse frame plate 301. Rotating rollers 302 are equidistantly connected to the transverse frame plate 301 by bearings. Primary pressure sensors 303 are respectively connected to the middle of the opposite sides of the upper and lower sets of transverse frame plates 301. A primary receiving mechanism 40 is provided below the monitoring mechanism 30. The primary receiving mechanism 40 includes a primary receiving box 401, which is located below the transverse frame plate 301. A secondary receiving mechanism 50 is provided below one set of primary receiving mechanisms 40. The secondary receiving mechanism 50 includes a secondary receiving box 501, which is located below the primary receiving box 401.

[0016] refer to Figure 1 , Figure 2 , Figure 6 and Figure 7As shown, the straightening mechanism 20 also includes a sliding groove 204, a rack 205, a limiting groove 206, and a limiting bar 207. The sliding groove 204 is circumferentially arranged on the outer wall of the mounting ring 202 and penetrates the mounting ring 202. The rack 205 is slidably engaged within the sliding groove 204. The limiting groove 206 is circumferentially arranged within the mounting ring 202 and penetrates the mounting ring 202. The limiting groove 206 corresponds one-to-one with the sliding groove 204 and is connected to the sliding groove 204. The limiting bar 207 is slidably engaged within the limiting groove 206 and is connected to the rack 205. The rack 205 is connected to the first-stage straightening roller 203. The limiting groove 206 and the limiting bar 207 limit the rack 205 to prevent it from detaching from the sliding groove 204.

[0017] refer to Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, the straightening mechanism 20 also includes a gear ring 208, a blocking frame plate 209, a primary gear 210, a round rod 211, a secondary gear 212, a fixed frame plate 213, and a primary drive motor 214. The gear ring 208 is slidably fitted to one side of the mounting ring 202. The blocking frame plate 209 is symmetrically arranged on both sides of the gear ring 208, and the blocking frame plate 209 is slidably fitted to the gear ring 208. The blocking frame plate 209 is connected to the mounting ring 202. The primary gear 210 is arranged in a circumferential array inside the gear ring 208, and the primary gear 210 meshes with the gear ring 208. The secondary gear 212 is arranged in a circumferential array inside the mounting ring 202, and the secondary gear 212 is respectively connected to the primary gear 210 and the rack 214. In a one-to-one correspondence, the secondary gear 212 meshes with the rack 205, the round rod 211 is connected between the primary gear 210 and the secondary gear 212, the fixed frame plate 213 is connected to the side of the mounting ring 202 away from the gear ring 208, the primary drive motor 214 is connected to the fixed frame plate 213, and the output shaft of the primary drive motor 214 is connected to one of the secondary gears 212. When the primary drive motor 214 is turned on, it drives the secondary gear 212, the round rod 211, and the primary gear 210 corresponding to the primary drive motor 214 to rotate, thereby driving the gear ring 208 to rotate, and thus driving the remaining secondary gears 212, the round rod 211, and the primary gear 210 to rotate.

[0018] refer to Figures 1-5As shown, the monitoring mechanism 30 also includes a dual-axis motor 304, a stabilizer 305, a drive screw 306, a triangular plate 307, and an end plate 308. The dual-axis motor 304 is located on the rear side between two sets of corresponding horizontal frame plates 301. The stabilizer 305 is connected between the dual-axis motor 304 and the bracket 10. The drive screw 306 is symmetrically arranged on both sides of the dual-axis motor 304 and is connected to the output end of the dual-axis motor 304. The triangular plate 307 is sleeved on the outer wall of the drive screw 306, and the outer wall of the drive screw 306 is threaded to the triangular plate 307 through an external thread. The triangular plate 307 is connected to the first-stage pressure sensor 303. The end plate 308 is connected to the end of the drive screw 306 away from the dual-axis motor 304. By setting the end plate 308, the triangular plate 307 is restricted, preventing it from detaching from the drive screw 306.

[0019] refer to Figures 1-5 As shown, the monitoring mechanism 30 also includes a longitudinal frame plate 309, a secondary straightening roller 310, a secondary drive motor 311, and a secondary pressure sensor 312. The longitudinal frame plate 309 is located on the side of the transverse frame plate 301 near the mounting ring 202, and a gap is left between the longitudinal frame plate 309 and the transverse frame plate 301. The secondary straightening roller 310 is connected to the longitudinal frame plate 309 by a bearing. The secondary drive motor 311 is connected to one side of the longitudinal frame plate 309 by a positioning bolt, and the output shaft of the secondary drive motor 311 passes through the longitudinal frame plate 309 and is connected to the secondary straightening roller 310. The secondary pressure sensor 312 is connected to the top middle of the longitudinal frame plate 309 and is connected to the triangular plate 307. Through the secondary straightening roller 310, not only can the copper material be conveyed, but it can also be straightened.

[0020] refer to Figures 1-5 As shown, the monitoring mechanism 30 also includes a plate frame 313, a slider 314, and a vertical rod 315. The vertical rod 315 is located on one side of the dual-axis motor 304. The plate frame 313 is symmetrically connected to both ends of the vertical rod 315, and the plate frame 313 is connected to the bracket 10. The slider 314 is symmetrically sleeved on the outer wall of the vertical rod 315, and the slider 314 and the vertical rod 315 slide together. The slider 314 is connected to the transverse frame plate 301 to restrict the transverse frame plate 301 and improve the stability of the transverse frame plate 301.

[0021] refer to Figures 1-5As shown, the primary receiving mechanism 40 also includes a primary electric telescopic rod 402, a primary support plate 403, a tertiary electric telescopic rod 404, and a push plate 405. The primary electric telescopic rod 402 is symmetrically connected to both sides of the bracket 10, and the output end of the primary electric telescopic rod 402 is connected to the primary receiving box 401. The primary support plate 403 is slidably fitted to the bottom of the primary receiving box 401 and is connected to the bracket 10. The push plate 405 is located on the rear side between the two sets of corresponding horizontal frame plates 301. The tertiary electric telescopic rod 404 is located on the rear side of the push plate 405 and is connected to the bracket 10. The output end of the tertiary electric telescopic rod 404 is connected to the push plate 405. The primary support plate 403 can form a supporting effect at the bottom of the primary receiving box 401, improving the stability of the primary receiving box 401.

[0022] refer to Figures 1-5 As shown, the secondary receiving mechanism 50 also includes a secondary electric telescopic rod 502 and a secondary support plate 503. The secondary electric telescopic rod 502 is located below one of the primary electric telescopic rods 402. The secondary electric telescopic rod 502 is connected to the bracket 10, and the output end of the secondary electric telescopic rod 502 is connected to the secondary receiving box 501. The secondary support plate 503 is slidably fitted on the bottom of the secondary receiving box 501 and is connected to the bracket 10. The secondary support plate 503 can provide support at the bottom of the secondary receiving box 501 and improve the stability of the secondary receiving box 501.

[0023] In use, the straightened section of the copper material is placed inside the mounting ring 202. The primary drive motor 214 is activated, driving the corresponding secondary gear 212, round rod 211, and primary gear 210 to rotate. This rotates the gear ring 208, which in turn rotates the remaining secondary gears 212, round rod 211, and primary gear 210. This causes multiple racks 205 to move the primary straightening rollers 203 towards the inside of the mounting ring 202. The primary straightening rollers 203 position the copper material at the center of the mounting ring 202, thus fully compressing the copper material in preparation for subsequent straightening. At this point, because the primary straightening rollers 203 are all in contact with and pressed against the copper material, they cannot move further, preventing the output of the primary drive motor 214 from rotating. The primary drive motor 214 then sends a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the primary drive motor 214 to shut down, while the two sets of dual-axis motors 304 are activated, allowing the straightening mechanism 20... The dual-axis motor 304, which is suitable for the diameter of the copper material to be straightened, drives the upper and lower sets of drive screws 306 to rotate, causing the corresponding upper and lower triangular plates 307 to move relative to each other. This causes the transverse frame plate 301 and the longitudinal frame plate 309 to move. When the rotating roller 302 and the secondary straightening roller 310 come into contact with the copper material, the triangular plates 307 can no longer descend. At this time, the copper material is squeezed and fixed by multiple sets of primary straightening rollers 203 and is in a horizontal state. Therefore, the values ​​monitored by multiple sets of primary pressure sensors 303 and secondary pressure sensors 312 are consistent. As the triangular plates 307 continue to descend, the pressure of the rotating roller 302 and the secondary straightening roller 310 on the copper material gradually increases. When the pressure reaches the preset value, the primary pressure sensor 303 and the secondary pressure sensor 312 send the signal to the peripheral terminal. The peripheral terminal receives the signal and controls the dual-axis motor 304 to turn off, thereby completing the position determination of the monitoring mechanism 30, which facilitates the straightening of multiple copper materials in subsequent processes. Then, the qualified copper material is removed. A drive motor and belt are installed on the transverse frame plate 301 to rotate the rotating rollers 302, facilitating the entry of the copper material to be straightened into the monitoring mechanism 30. Two sets of secondary drive motors 311 are activated, driving two sets of secondary straightening rollers 310 to rotate respectively. The copper material to be straightened is placed with one end between the corresponding upper and lower rotating rollers 302, using the monitoring mechanism 300 on the left as the starting position. The rotation of the rotating rollers 302 causes the copper material to move to the right. Through the multiple sets of rotating rollers 302 located on the left, the copper material is straightened... The copper material is straightened a second time when it is between the two sets of secondary straightening rollers 310 on the left side; it is straightened a third time when it passes between the multiple sets of primary straightening rollers 203 inside the mounting ring 202; it is straightened a fourth time when it is between the two sets of secondary straightening rollers 310 on the right side; and it is straightened a fifth time when it is between the multiple sets of rotating rollers 302 on the right side. This multiple straightening process enhances the straightening effect of the copper material without affecting its straightening efficiency. During the fifth straightening of the copper material, the copper material is positioned between multiple sets of rotating rollers 302 on the right side. At this time, the two sets of primary pressure sensors 303 on the right side have detected a certain force. When the copper material bends upwards, downwards, or tilts, it applies additional force to the rotating rollers 302, thereby changing the value of the primary pressure sensors 303 on the right side. The primary pressure sensors 303 on the right side then transmit a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the two sets of secondary drive motors 311 and the two sets of transmission motors to drive the secondary straightening rollers 310 and the rotating rollers 302 in opposite directions to rotate, thus returning the copper material to its original position. During this return process, the multiple sets of rotating rollers 302 on the right side perform six straightening operations on the copper material, until the copper material is positioned between the upper and lower sets of rotating rollers 302 on the right side. When the copper material is between the two sets of secondary straightening rollers 310 on the upper and lower sides, it undergoes seven straightening operations. When the copper material passes between the multiple sets of primary straightening rollers 203 within the mounting ring 202, it undergoes eight straightening operations. When the copper material is between the two sets of secondary straightening rollers 310 on the left side, it undergoes nine straightening operations. When the copper material is between the multiple sets of rotating rollers 302 on the left side, it undergoes ten straightening operations. At this point, if the force detected by the two sets of primary pressure sensors 303 on the left side is consistent with the force initially used to compress the copper material to meet the standard, it indicates that the copper material has been straightened to the standard. The two sets of primary pressure sensors 303 on the left side transmit signals to the peripheral terminal. The peripheral terminal receives the signals and controls the primary electric telescopic rod 402 on the left side to open. The output end of the telescopic rod 402 pushes the primary receiving box 401 forward. When the output end of the primary electric telescopic rod 402 is fully extended, the primary receiving box 401 protrudes from the transverse frame plate 301. The primary electric telescopic rod 402 on the left transmits a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the primary electric telescopic rod 402 on the left to close, while the tertiary electric telescopic rod 404 on the left opens. The output end of the tertiary electric telescopic rod 404 on the left pushes the push plate 405 between the upper and lower corresponding rotating rollers 302, thereby pushing the copper material forward, pushing the copper material out between the upper and lower corresponding rotating rollers 302, and letting it fall into the primary receiving box 401 on the left. When the output end of the tertiary electric telescopic rod 404 on the left is fully extended... This indicates that the push plate 405 pushes out the copper material. At this time, the output end of the three-stage electric telescopic rod 404 on the left retracts. When the output end of the three-stage electric telescopic rod 404 on the left is fully retracted, the three-stage electric telescopic rod 404 on the left sends a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the three-stage electric telescopic rod 404 on the left to close, and the first-stage electric telescopic rod 402 on the left opens. The output end of the first-stage electric telescopic rod 402 on the left drives the first-stage receiving box 401 to retract and reset. When the output end of the first-stage electric telescopic rod 402 on the left is fully retracted, the first-stage electric telescopic rod 402 on the left sends a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the first-stage electric telescopic rod 402 to close. If the copper material fails to meet the standard after the tenth straightening, the two sets of primary pressure sensors 303 on the left side transmit signals to the peripheral terminal. The peripheral terminal receives the signals and controls the secondary electric telescopic rod 502 on the left side to open. The output end of the secondary electric telescopic rod 502 pushes the secondary receiving box 501 forward. When the output end of the secondary electric telescopic rod 502 is fully extended, the secondary receiving box 501 protrudes from the transverse frame plate 301. The secondary electric telescopic rod 502 on the left side transmits signals to the peripheral terminal. The peripheral terminal receives the signals and controls the secondary electric telescopic rod 502 on the left side to close. The tertiary electric telescopic rod 404 on the left side opens. The output end of the tertiary electric telescopic rod 404 on the left side pushes the push plate 405 between the upper and lower corresponding rotating rollers 302, thereby pushing the copper material forward, pushing it out between the upper and lower corresponding rotating rollers 302, and dropping it into position. Inside the secondary receiving box 501 on the left, when the output end of the tertiary electric telescopic rod 404 on the left is fully extended, it indicates that the push plate 405 has pushed out the copper material. At this time, the output end of the tertiary electric telescopic rod 404 on the left retracts. When the output end of the tertiary electric telescopic rod 404 on the left is fully retracted, the tertiary electric telescopic rod 404 on the left sends a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the tertiary electric telescopic rod 404 on the left to close, and the secondary electric telescopic rod 502 on the left opens. The output end of the secondary electric telescopic rod 502 on the left drives the secondary receiving box 501 to retract and reset. When the output end of the secondary electric telescopic rod 502 on the left is fully retracted, the secondary electric telescopic rod 502 on the left sends a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the secondary electric telescopic rod 502 to close. Because the copper material is between the multiple sets of rotating rollers 302 on the right side, if the copper material does not meet the standard, it is returned; if the copper material meets the standard, it is pushed out for collection. Therefore, the primary receiving box 401 on the right side only receives copper material that meets the standard. The primary electric telescopic rod 402 on the right side is activated, and its output end drives the primary receiving box 401 forward, causing it to protrude beyond the transverse frame plate 301 on the right side. At this time, the output end of the primary electric telescopic rod 402 on the right side is fully extended. The primary electric telescopic rod 402 on the right side transmits a signal to the peripheral terminal. The peripheral terminal receives the signal and controls the primary electric telescopic rod 402 on the right side to close, keeping the primary receiving box 401 in the extended state for an extended period. That is, during the fifth straightening of the copper material, if the straightening degree of the copper material meets the standard, the force monitored by the primary pressure sensor 303 on the right side, along with the extrusion... When the pressure values ​​of the copper material are consistent, the two sets of primary pressure sensors 303 on the right side will send signals to the peripheral terminal. The peripheral terminal will receive the signals and control the three-stage electric telescopic rod 404 on the right side to open, which will drive the push plate 405 on the right side to move forward, pushing the copper material out between the upper and lower corresponding sets of rotating rollers 302 and into the primary receiving box 401 on the right side for collection. At this time, the output end of the three-stage electric telescopic rod 404 on the right side will be fully extended and will send signals to the peripheral terminal. The peripheral terminal will receive the signals and control the three-stage electric telescopic rod 404 on the right side to drive the output end to retract. After the output end of the three-stage electric telescopic rod 404 on the right side is fully retracted, the three-stage electric telescopic rod 404 on the right side will send signals to the peripheral terminal. The peripheral terminal will receive the signals and control the three-stage electric telescopic rod 404 on the right side to close. For the secondary pressure sensor 312, when the copper material passes through the upper and lower sets of secondary straightening rollers 310, the secondary pressure sensor 312 corresponding to the two sets of secondary straightening rollers 310 detects the force and transmits the signal to the peripheral terminal. The peripheral terminal receives the signal and records it, indicating that the two sets of secondary straightening rollers 310 are straightening the copper material at this time. When the copper material passes through the two sets of secondary straightening rollers 310, the secondary pressure sensor 312 corresponding to the two sets of secondary straightening rollers 310 cannot detect the same force generated when the copper material passes through. At this time, the signal is transmitted to the peripheral terminal. The peripheral terminal receives the signal and records it, indicating that the copper material has passed through the two sets of secondary straightening rollers 310. This facilitates the subsequent monitoring effect of the primary pressure sensor 303 on the straightness of the copper material, as well as the effect of the pusher plate 405 pushing the copper material.

[0024] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper material on-line straightening device that is easy to adjust, characterized by, include: A support (10) is provided with a straightening mechanism (20) at the center of its front side. The straightening mechanism (20) includes a connecting rod (201), a mounting ring (202), and a first-stage straightening roller (203). The mounting ring (202) is vertically arranged. The connecting rod (201) is symmetrically connected between the mounting ring (202) and the support (10). The first-stage straightening roller (203) is arranged in a circumferential array within the mounting ring (202). Monitoring mechanisms (30) are symmetrically arranged on both sides of the straightening mechanism (20). The monitoring mechanism (30) includes a transverse frame plate (301), a rotating roller (302), and a first-stage pressure sensor (303). The transverse frame plate (301) is symmetrically arranged vertically. Two sets of rotating rollers (302) are provided, with the rollers (302) being equidistant and connected to the transverse frame plate (301) by bearings. The first-level pressure sensors (303) are respectively connected to the middle of the opposite side of the upper and lower sets of transverse frame plates (301). A first-level receiving mechanism (40) is provided below the monitoring mechanism (30). The first-level receiving mechanism (40) includes a first-level receiving box (401), which is located below the transverse frame plate (301). A second-level receiving mechanism (50) is provided below one set of the first-level receiving mechanism (40). The second-level receiving mechanism (50) includes a second-level receiving box (501), which is located below the first-level receiving box (401). The monitoring mechanism (30) also includes a longitudinal frame plate (309), a secondary straightening roller (310), a secondary drive motor (311), and a secondary pressure sensor (312). The longitudinal frame plate (309) is located on the side of the transverse frame plate (301) near the mounting ring (202), and there is a gap between the longitudinal frame plate (309) and the transverse frame plate (301). The secondary straightening roller (310) is connected to the longitudinal frame plate (309) by a bearing. The primary receiving mechanism (40) further includes a primary electric telescopic rod (402), a primary support plate (403), a tertiary electric telescopic rod (404), and a push plate (405). The primary electric telescopic rod (402) is symmetrically connected to both sides of the bracket (10). The output end of the primary electric telescopic rod (402) is connected to the primary receiving box (401). The primary support plate (403) is slidably fitted to the bottom of the primary receiving box (401). The primary support plate (403) is connected to the bracket (10). The push plate (405) is located on the rear side between two sets of corresponding horizontal frame plates (301). The tertiary electric telescopic rod (404) is located on the rear side of the push plate (405) and is connected to the bracket (10). The output end of the tertiary electric telescopic rod (404) is connected to the push plate (405). The secondary receiving mechanism (50) further includes a secondary electric telescopic rod (502) and a secondary support plate (503). The secondary electric telescopic rod (502) is located below one of the primary electric telescopic rods (402). The secondary electric telescopic rod (502) is connected to the bracket (10). The output end of the secondary electric telescopic rod (502) is connected to the secondary receiving box (501). The secondary support plate (503) is slidably fitted to the bottom of the secondary receiving box (501) and is connected to the bracket (10). When the copper material passes through the straightening mechanism (20), the straightened copper material is received by the monitoring mechanism (30) on the other side, and the copper material is monitored for bending by the upper and lower sets of first-level pressure sensors (303). When the copper material is bent upward, downward or tilted, pressure is applied to the first-level pressure sensor (303) by the rotating roller (302) and the transverse frame plate (301). Then, the copper material is sent back by the second-level straightening roller (310) controlled by the external terminal. When the copper material passes through the two nearest sets of second-level straightening rollers (310) again, it is straightened again and then sent back. When the copper material passes through another set of second-level straightening rollers (310), it is straightened again. The first-level pressure sensor (303) matched with the other set of second-level straightening rollers (310) is monitored. When the copper material is straightened to a qualified standard, it is received and collected by the first-level receiving mechanism (40) below. When the copper material is not straightened to a qualified standard, it is received and collected by the second-level receiving mechanism (50).

2. A convenient adjustment copper material on-line straightening device according to claim 1, characterized in that: The straightening mechanism (20) further includes a sliding groove (204), a rack (205), a limiting groove (206), and a limiting bar (207). The sliding groove (204) is circumferentially arranged on the outer wall of the mounting ring (202), and the sliding groove (204) penetrates the mounting ring (202). The rack (205) is slidably fitted within the sliding groove (204). The limiting groove (206) is circumferentially arranged on the outer wall of the mounting ring (202). 02) Inside, and the limiting slot (206) passes through the mounting ring (202), the limiting slot (206) corresponds one-to-one with the sliding slot (204), and the limiting slot (206) and the sliding slot (204) are connected, the limiting strip (207) is slidably fitted in the limiting slot (206), the limiting strip (207) is connected to the rack (205), and the rack (205) is connected to the first-stage straightening roller (203).

3. A convenient adjustment copper material on-line straightening device according to claim 2, characterized in that: The straightening mechanism (20) further includes a gear ring (208), a stop frame plate (209), a primary gear (210), a round rod (211), a secondary gear (212), a fixed frame plate (213), and a primary drive motor (214). The gear ring (208) is slidably fitted to one side of the mounting ring (202). The stop frame plate (209) is symmetrically arranged on both sides of the gear ring (208). The stop frame plate (209) and the gear ring (208) are slidably fitted together. The stop frame plate (209) is connected to the mounting ring (202). The primary gear (210) is arranged in a circumferential array inside the gear ring (208). The primary gear (210) and the gear ring (214) are slidably fitted together. 08) Meshing connection: The secondary gear (212) is arranged in a circumferential array inside the mounting ring (202). The secondary gear (212) corresponds one-to-one with the primary gear (210) and the rack (205). The secondary gear (212) and the rack (205) are meshed. The round rod (211) is connected between the primary gear (210) and the secondary gear (212). The fixed frame plate (213) is connected to the side of the mounting ring (202) away from the gear ring (208). The primary drive motor (214) is connected to the fixed frame plate (213). The output shaft of the primary drive motor (214) is connected to one of the secondary gears (212).

4. The device for online straightening of copper material with easy adjustment as claimed in claim 1 wherein: The monitoring mechanism (30) further includes a dual-axis motor (304), a stabilizer (305), a drive screw (306), a triangular plate (307), and an end plate (308). The dual-axis motor (304) is located on the rear side between two sets of corresponding horizontal frame plates (301). The stabilizer (305) is connected between the dual-axis motor (304) and the bracket (10). The drive screw (306) is symmetrically arranged on both sides of the dual-axis motor (304) and is connected to the output end of the dual-axis motor (304). The triangular plate (307) is sleeved on the outer wall of the drive screw (306) and the outer wall of the drive screw (306) is threaded to the triangular plate (307) through an external thread. The triangular plate (307) is connected to a first-level pressure sensor (303). The end plate (308) is connected to the end of the drive screw (306) away from the dual-axis motor (304).

5. A convenient adjustment copper material on-line straightening device according to claim 4, characterized in that: The secondary drive motor (311) is connected to one side of the longitudinal frame plate (309) by positioning bolts, and the output shaft of the secondary drive motor (311) passes through the longitudinal frame plate (309) and is connected to the secondary straightening roller (310). The secondary pressure sensor (312) is connected to the top middle of the longitudinal frame plate (309) and is connected to the triangular plate (307).

6. A convenient adjustment copper material on-line straightening device according to claim 4, characterized in that: The monitoring mechanism (30) also includes a plate frame (313), a slider (314) and a vertical rod (315). The vertical rod (315) is located on one side of the dual-axis motor (304). The plate frame (313) is symmetrically connected to both ends of the vertical rod (315) and is connected to the bracket (10). The slider (314) is symmetrically sleeved on the outer wall of the vertical rod (315) and slides between the slider (314) and the vertical rod (315). The slider (314) is connected to the horizontal frame plate (301).

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