Dry particle discharging control system, control method, dry material all-in-one machine and medium

Abstract

The application provides a dry particle discharging control system, a control method, a dry material all-in-one machine and a medium, relates to the technical field of ceramic tile manufacturing, and the system comprises a signal acquisition module, a control module and an execution module, the signal acquisition module is electrically connected with the control module, the control module is also electrically connected with the execution module, and the execution module is electrically connected with a discharging port baffle; the signal acquisition module is used for collecting a plurality of different types of sensor signals and sending each sensor signal to the control module; the control module is used for judging whether the discharging port baffle satisfies a preset opening condition according to each sensor signal, and if not, sending a control signal to the execution module; and the execution module is used for adjusting the opening degree of the discharging port baffle according to the control signal. The application realizes accurate control and automatic adjustment of the dry particle discharging amount, overcomes the problems of low discharging accuracy, high labor cost and low control efficiency existing in the existing manual adjustment mode, avoids frequent production shutdown, and improves production efficiency.

Description

Technical Field

[0001] This application relates to the field of ceramic tile manufacturing technology, and more specifically, to a dry granule feeding control system, control method, dry granule integrated machine, and medium. Background Technology

[0002] In the production of dry granules for ceramics, the feeding of dry granules is a crucial step. Currently, most dry granule feeding ports are manually adjusted. Operators need to rely on experience and observation to manually rotate adjustment knobs or move adjustment levers to change the opening of the feeding port and control the amount of dry granules fed. This existing control method results in high labor costs and low control precision. Summary of the Invention

[0003] In view of this, the purpose of this application is to overcome the shortcomings of the prior art and provide a dry pellet feeding control system, control method, integrated dry pellet feeder, and medium. This application provides the following technical solution: In a first aspect, this application provides a dry pellet feeding control system, the system comprising: a signal acquisition module, a control module, and an execution module, wherein the signal acquisition module is electrically connected to the control module, the control module is also electrically connected to the execution module, and the execution module is electrically connected to a feed port baffle; The signal acquisition module is used to acquire signals from various types of sensors and send each sensor signal to the control module. The control module is used to determine whether the discharge port baffle meets the preset opening conditions based on the sensor signals. If it does not meet the conditions, it sends a control signal to the execution module. The execution module is used to adjust the opening degree of the discharge port baffle according to the control signal.

[0004] In an optional implementation, the various types of sensor signals include weight signals and flow signals. The signal acquisition module includes a weight acquisition unit and a flow acquisition unit. The weight acquisition unit is disposed on the conveyor belt below the discharge port, and the flow acquisition unit is disposed at the discharge port. The weight acquisition unit is used to acquire the weight signal and send the weight signal to the control module; The flow acquisition unit is used to acquire the flow signal and send the flow signal to the control module.

[0005] In an optional implementation, the control module is further configured to determine the weight of the discharged dry pellets based on the weight signal; The discharge port baffle is determined based on the weight of the discharged dry particles to determine whether it meets the preset opening conditions. If it does not meet the conditions, a corresponding control signal is generated. The control signal includes an opening increase signal and an opening decrease signal.

[0006] In an optional implementation, the step of determining whether the discharge port baffle meets the preset opening conditions based on the weight of the discharged dry particles, and generating a corresponding control signal if not, includes: If the weight of the discharged dry granules is greater than the preset maximum weight, it is determined that the discharge port baffle does not meet the preset opening condition, and the opening reduction signal is generated; If the weight of the discharged dry particles is less than the preset minimum weight, it is determined that the discharge port baffle does not meet the preset opening condition, and an opening increase signal is generated.

[0007] In an optional implementation, the control module is further configured to determine the feed dry pellet flow rate based on the flow signal; The discharge port baffle is determined based on the discharge dry particle flow rate to determine whether it meets the preset opening conditions. If it does not meet the conditions, a corresponding control signal is generated. The control signal includes an opening increase signal or an opening decrease signal.

[0008] In an optional implementation, the step of determining whether the discharge port baffle meets the preset opening conditions based on the discharge dry particle flow rate, and generating a corresponding control signal if not, includes: If the feed dry particle flow rate is greater than the preset maximum flow rate, it is determined that the feed port baffle does not meet the preset opening condition, and the opening reduction signal is generated; If the feed dry particle flow rate is less than the preset minimum flow rate, it is determined that the feed port baffle does not meet the preset opening condition, and the opening increase signal is generated.

[0009] In an optional implementation, the system further includes an interaction module electrically connected to the control module; The interaction module is used to acquire interaction signals, determine an opening adjustment strategy based on the interaction signals, and send the opening adjustment strategy to the control module.

[0010] Secondly, this application provides a dry pellet feeding control method, applied to the dry pellet feeding control system described in any of the foregoing embodiments, the method comprising: The signal acquisition module acquires signals from various types of sensors and sends each of these sensor signals to the control module. The control module determines whether the discharge port baffle meets the preset opening conditions based on the sensor signals. If it does not meet the conditions, it sends a control signal to the execution module. The execution module adjusts the opening degree of the discharge port baffle according to the control signal.

[0011] Thirdly, this application provides a dry material integrated machine, including a memory and a processor. The memory stores a computer program, and the computer program executes the dry granule feeding control described in the foregoing embodiments when it runs on the processor. Fourthly, this application provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the dry pellet feeding control described in the foregoing embodiments.

[0012] This application provides a dry pellet feeding control system, control method, integrated dry pellet machine, and medium. The system includes a signal acquisition module, a control module, and an execution module. The signal acquisition module is electrically connected to the control module, and the control module is also electrically connected to the execution module. The execution module is electrically connected to a discharge port baffle. The signal acquisition module is used to acquire various types of sensor signals and send each sensor signal to the control module. The control module is used to determine whether the discharge port baffle meets preset opening conditions based on the sensor signals. If not, it sends a control signal to the execution module. The execution module is used to adjust the opening degree of the discharge port baffle according to the control signal. This application achieves precise control and automatic adjustment of the dry pellet feeding amount, overcoming the problems of low feeding accuracy, high labor costs, and low control efficiency in existing manual adjustment methods, avoiding frequent production downtime, and improving production efficiency.

[0013] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 A schematic diagram of a dry pellet feeding control system provided in an embodiment of this application is shown. Figure 2 A schematic diagram of a dry pellet feeding system is shown. Figure 3 This paper shows another structural schematic diagram of the dry pellet feeding control system provided in an embodiment of this application; Figure 4A flowchart of a dry pellet feeding control method provided in an embodiment of this application is shown. Figure 5 A schematic diagram of the dry material processing machine provided in an embodiment of this application is shown.

[0016] Explanation of key component symbols: 100-Dry pellet feeding control system; 110-Signal acquisition module; 120-Control module; 130-Execution module; 140-Interaction module; 200-Dry pellet feeding system; 210-Feeding port baffle; 220-Dry pellet hopper; 230-Feeding roller; 240-Conveyor belt; 250-Splash baffle; 500-Dry pellet integrated machine; 501-Transceiver; 502-Processor; 503-Memory. Detailed Implementation

[0017] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the template description is for the purpose of describing particular embodiments only and is not intended to be limiting of this application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0020] Example 1 In the production of dry granules for ceramics, operators typically need to observe the material flow from the feed inlet based on experience and manually adjust the opening of the feed inlet baffle 210 to control the amount of dry granules fed. This existing control method has low feeding accuracy and high labor costs. The manual adjustment process is time-consuming, and to ensure accurate feeding, multiple adjustments and trials are often required, leading to frequent production downtime and reduced production efficiency. For further information, please refer to [link to relevant documentation / reference]. Figure 1This application provides a dry pellet feeding control system 100, including: a signal acquisition module 110, a control module 120 and an execution module 130. The signal acquisition module 110 is electrically connected to the control module 120, the control module 120 is also electrically connected to the execution module 130, and the execution module 130 is electrically connected to the feed port baffle 210. The signal acquisition module 110 is used to acquire various types of sensor signals and send each sensor signal to the control module 120. The control module 120 is used to determine whether the discharge port baffle 210 meets the preset opening conditions based on each sensor signal. If it does not meet the conditions, it sends a control signal to the execution module 130. The execution module 130 is used to adjust the opening degree of the discharge port baffle 210 according to the control signal.

[0021] In this embodiment, the signal acquisition module 110 is responsible for acquiring various types of sensor signals related to dry pellet feeding, specifically including: flow signals acquired by a flow sensor and weight signals acquired by a weight sensor. The flow signals are used to monitor the flow rate of the fed dry pellets, and the weight signals are used to monitor the weight of the fed dry pellets. After receiving the various sensor signals from the signal acquisition module 110, the control module 120 determines the current feeding status based on each sensor signal, specifically including: the flow rate and weight of the fed dry pellets. The current feeding status is compared with preset opening conditions. If it is determined that the current opening degree of the feeding port baffle 210 does not meet the preset conditions, a corresponding control signal is generated and sent to the execution module 130. The execution module 130 precisely drives the feeding port baffle 210 to adjust its opening degree according to the received control signal, for example, by increasing or decreasing the opening, thereby dynamically correcting the flow rate and weight of the fed dry pellets.

[0022] Understandably, by acquiring and accurately analyzing signals from multiple types of sensors in real time, the traditional manual observation and judgment are replaced, significantly improving the accuracy of the feed opening adjustment. This effectively solves the problem of unstable and inaccurate feed volume caused by manual adjustment, ensuring the consistency of product quality. At the same time, the entire adjustment process does not require manual intervention, reducing frequent manual operations by operators and lowering labor intensity. In addition, the automatic adjustment response is rapid, avoiding multiple trials and downtime during manual adjustment, thus improving production efficiency.

[0023] In one implementation, please refer to Figure 2 , Figure 2A schematic diagram of a dry pellet feeding system 200 is shown. The various types of sensor signals include weight signals and flow signals. The signal acquisition module 110 includes a weight acquisition unit and a flow acquisition unit. The weight acquisition unit is disposed on the conveyor belt 240 below the feeding port, and the flow acquisition unit is disposed at the feeding port. The weight acquisition unit is used to acquire the weight signal and send the weight signal to the control module 120; the flow acquisition unit is used to acquire the flow signal and send the flow signal to the control module 120.

[0024] In this embodiment, the weight acquisition unit includes a weight sensor, and the flow acquisition unit includes a flow sensor. Specifically, the dry pellet feeding system 200 includes a discharge port baffle 210, a dry pellet hopper 220, a discharge roller 230, a conveyor belt 240, and a splash guard 250. The weight sensor is installed on the conveyor belt 240 below the discharge port, and the flow sensor is located near the discharge port. The specific installation position is determined by the ability to monitor the flow rate at the discharge port and is not limited thereto. It can be understood that the dry pellets in the dry pellet hopper 220 flow out of the dry pellet discharge port onto the conveyor belt 240. During the feeding process, the weight sensor installed on the conveyor belt 240 monitors the weight of the discharged dry pellets and generates a weight signal, while the flow sensor located near the discharge port monitors the flow rate of the discharged dry pellets and generates a flow signal.

[0025] In one embodiment, the control module 120 is further configured to determine the weight of the discharged dry particles based on the weight signal; and to determine whether the discharge port baffle 210 meets the preset opening conditions based on the weight of the discharged dry particles. If not, a control signal is generated, the control signal including an opening increase signal and an opening decrease signal.

[0026] In this embodiment, the preset opening condition includes: the weight of the discharged dry particles is within a preset weight range. Specifically, if the weight of the discharged dry particles is not within the preset weight range, an opening increase signal and an opening decrease signal are generated to control the opening degree of the discharge port baffle 210, thereby adjusting the weight of the discharged dry particles.

[0027] It is understandable that the larger the opening of the discharge port baffle 210, the more dry particles flow out of the discharge port, and the higher the value detected by the weight sensor; the smaller the opening of the discharge port baffle 210, the fewer dry particles flow out of the discharge port, and the lower the value detected by the weight sensor.

[0028] In one embodiment, determining whether the discharge port baffle 210 meets the preset opening conditions based on the weight of the discharged dry particles, and generating a corresponding control signal if not, includes: if the weight of the discharged dry particles is greater than the preset maximum weight, determining that the discharge port baffle 210 does not meet the preset opening conditions, and generating the opening reduction signal; if the weight of the discharged dry particles is less than the preset minimum weight, determining that the discharge port baffle 210 does not meet the preset opening conditions, and generating the opening increase signal.

[0029] In this embodiment, the preset weight range includes a preset minimum weight and a preset maximum weight. When the actual weight of the discharged dry particles exceeds the preset maximum weight, it is determined that the discharge port baffle 210 does not meet the preset opening conditions. At this time, the control module 120 will generate an opening reduction signal. When the actual weight of the discharged dry particles is lower than the preset minimum weight, it is also determined that the preset opening conditions are not met. The control module 120 will generate an opening increase signal, thereby adjusting the opening degree of the discharge port baffle 210 through the corresponding signal instruction execution module 130.

[0030] In one embodiment, the control module 120 is further configured to determine the feed dry particle flow rate based on the flow rate signal; and to determine whether the feed port baffle 210 meets the preset opening conditions based on the feed dry particle flow rate. If not, a control signal is generated, the control signal including an opening increase signal or an opening decrease signal.

[0031] In this embodiment, the preset opening condition includes: the feed dry pellet flow rate is within a preset flow rate range. Specifically, if the feed dry pellet weight is not within the preset flow rate range, an opening increase signal or an opening decrease signal is generated to control the opening degree of the feed outlet baffle 210, thereby adjusting the feed dry pellet weight.

[0032] In one embodiment, determining whether the discharge port baffle 210 meets the preset opening conditions based on the discharge dry particle flow rate, and generating a corresponding control signal if not, includes: if the discharge dry particle flow rate is greater than the preset maximum flow rate, determining that the discharge port baffle 210 does not meet the preset opening conditions, and generating the opening reduction signal; if the discharge dry particle flow rate is less than the preset minimum flow rate, determining that the discharge port baffle 210 does not meet the preset opening conditions, and generating the opening increase signal.

[0033] In this embodiment, the preset flow range includes a preset minimum flow and a preset maximum flow. When the actual dry particle flow is greater than the preset maximum flow, it is determined that the current discharge port baffle 210 does not meet the preset opening conditions. At this time, the control module 120 will generate an opening reduction signal. When the actual dry particle flow is less than the preset minimum flow, it is also determined that the preset opening conditions are not met. At this time, the control module 120 generates an opening increase signal, thereby adjusting the opening of the discharge port baffle 210 through the corresponding signal instruction execution module 130.

[0034] In one implementation, please refer to Figure 3 The dry pellet feeding control system 100 further includes an interaction module 140 electrically connected to the control module 120; the interaction module 140 is used to acquire interaction signals, determine an opening adjustment strategy based on the interaction signals, and send the opening adjustment strategy to the control module 120.

[0035] In this embodiment, the interaction module 140 is used to receive interaction signals from the outside, such as input commands from operators, and determine specific opening adjustment strategies based on these interaction signals, such as adjustment schemes for the opening of the feed port baffle 210. Then, this opening adjustment strategy is sent to the control module 120 so that the control module 120 can further control the adjustment of the feed port according to the strategy.

[0036] The dry pellet feeding control system provided in this application includes: a signal acquisition module, a control module, and an execution module. The signal acquisition module is electrically connected to the control module, the control module is also electrically connected to the execution module, and the execution module is electrically connected to the feed port baffle. The signal acquisition module is used to acquire signals from various types of sensors and send each sensor signal to the control module. The control module is used to determine whether the feed port baffle meets preset opening conditions based on each sensor signal. If not, it sends a control signal to the execution module. The execution module is used to adjust the opening degree of the feed port baffle according to the control signal. This application achieves precise control and automatic adjustment of the dry pellet feeding amount, overcoming the problems of low feeding accuracy, high labor costs, and low control efficiency in existing manual adjustment methods, avoiding frequent production downtime, and improving production efficiency.

[0037] Example 2 In addition, please see Figure 4 This application provides a dry pellet feeding control method, applied to the dry pellet feeding control system 100 described in Embodiment 1. The method includes steps S410 to S430.

[0038] In step S410, the signal acquisition module 110 acquires various types of sensor signals and sends each sensor signal to the control module 120.

[0039] In step S420, the control module 120 determines whether the feed port baffle 210 meets the preset opening conditions based on the sensor signals. If it does not meet the conditions, it sends a control signal to the execution module 130.

[0040] In step S430, the execution module 130 adjusts the opening degree of the discharge port baffle 210 according to the control signal.

[0041] The dry pellet feeding control method provided in this application embodiment is applied to the dry pellet feeding control system 100 described in Embodiment 1. To avoid repetition, it will not be described again here.

[0042] The dry pellet feeding control method provided in this application embodiment collects various types of sensor signals through a signal acquisition module and sends each sensor signal to a control module. The control module determines whether the feed port baffle meets the preset opening conditions based on each sensor signal. If not, it sends a control signal to the execution module. The execution module adjusts the opening degree of the feed port baffle according to the control signal, thereby achieving precise control and automatic adjustment of the dry pellet feeding amount. This overcomes the problems of low feeding accuracy, high labor costs, and low control efficiency in existing manual adjustment methods, avoids frequent production stoppages, and improves production efficiency.

[0043] Example 3 In addition, this application provides a dry material integrated machine 500, including a memory 503 and a processor 502. The memory 503 stores a computer program, and the computer program executes the dry granule feeding control method provided in embodiment 2 when it runs on the processor 502.

[0044] For details, please see Figure 5 The dry material integrated machine 500 includes: a transceiver 501, a bus interface, and a processor 502. The processor 502 is used by the signal acquisition module 110 to acquire various types of sensor signals and send each sensor signal to the control module 120. The control module 120 determines whether the discharge port baffle 210 meets the preset opening conditions based on each sensor signal. If it does not meet the conditions, it sends a control signal to the execution module 130. The execution module 130 adjusts the opening degree of the discharge port baffle 210 according to the control signal.

[0045] In this embodiment of the application, the dry material processing machine 500 further includes a memory 503. Figure 5In this context, the bus architecture can include any number of interconnected buses and bridges, specifically linking various circuits of one or more processors 502 (represented by processor 502) and memory 503 (represented by memory 503). The bus architecture can also link various other circuits such as peripheral devices, voltage regulators, and power management circuits, which are well known in the art and therefore will not be described further herein. The bus interface provides an interface. The transceiver 501 can be multiple elements, including transmitters and receivers, providing a unit for communicating with various other devices over a transmission medium. Processor 502 is responsible for managing the bus architecture and general processing, and memory 503 can store data used by processor 502 during operation.

[0046] The dry material integrated machine 500 provided in this application embodiment can execute the dry granule feeding control method provided in the above method embodiment 2. To avoid repetition, it will not be described again here.

[0047] Example 4 Furthermore, this application provides a computer-readable storage medium storing a computer program that, when executed by a processor, implements the dry pellet feeding control method provided in Embodiment 2.

[0048] In this embodiment, the computer-readable storage medium may be a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk, etc.

[0049] The computer-readable storage medium provided in this embodiment can implement the dry pellet feeding control method provided in Embodiment 2. To avoid repetition, it will not be described again here.

[0050] In all examples shown and described herein, any specific values ​​should be interpreted as merely exemplary and not as limitations; therefore, other examples of exemplary embodiments may have different values.

[0051] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0052] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of this application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these modifications and improvements all fall within the protection scope of this application.

Claims

1. A dry pellet feeding control system, characterized in that, The system includes: a signal acquisition module, a control module, and an execution module. The signal acquisition module is electrically connected to the control module, the control module is also electrically connected to the execution module, and the execution module is electrically connected to the discharge port baffle. The signal acquisition module is used to acquire signals from various types of sensors and send each sensor signal to the control module. The control module is used to determine whether the discharge port baffle meets the preset opening conditions based on the sensor signals. If it does not meet the conditions, it sends a control signal to the execution module. The execution module is used to adjust the opening degree of the discharge port baffle according to the control signal; The various types of sensor signals include weight signals and flow signals. The signal acquisition module includes a weight acquisition unit and a flow acquisition unit. The weight acquisition unit is located on the conveyor belt below the discharge port, and the flow acquisition unit is located at the discharge port. The weight acquisition unit is used to acquire the weight signal and send the weight signal to the control module; The flow acquisition unit is used to acquire the flow signal and send the flow signal to the control module; The control module is also used to determine the weight of the dry pellets being fed based on the weight signal; Based on the weight of the discharged dry particles, it is determined whether the discharge port baffle meets the preset opening conditions. If it does not meet the conditions, a control signal is generated. The control signal includes an opening increase signal and an opening decrease signal. The step of determining whether the discharge port baffle meets the preset opening conditions based on the weight of the discharged dry particles, and generating a corresponding control signal if not, includes: If the weight of the discharged dry granules is greater than the preset maximum weight, it is determined that the discharge port baffle does not meet the preset opening condition, and the opening reduction signal is generated; If the weight of the discharged dry particles is less than the preset minimum weight, it is determined that the discharge port baffle does not meet the preset opening condition, and an opening increase signal is generated.

2. The dry pellet feeding control system according to claim 1, characterized in that, The control module is also used to determine the feed dry pellet flow rate based on the flow signal; The discharge port baffle is determined based on the discharge dry particle flow rate. If it does not meet the preset opening conditions, a control signal is generated. The control signal includes an opening increase signal or an opening decrease signal.

3. The dry pellet feeding control system according to claim 2, characterized in that, The step of determining whether the discharge port baffle meets the preset opening conditions based on the discharge dry particle flow rate, and generating a corresponding control signal if not, includes: If the feed dry particle flow rate is greater than the preset maximum flow rate, it is determined that the feed port baffle does not meet the preset opening condition, and the opening reduction signal is generated; If the feed dry particle flow rate is less than the preset minimum flow rate, it is determined that the feed port baffle does not meet the preset opening condition, and the opening increase signal is generated.

4. The dry pellet feeding control system according to any one of claims 1-3, characterized in that, The system further includes an interaction module electrically connected to the control module; The interaction module is used to acquire interaction signals, determine an opening adjustment strategy based on the interaction signals, and send the opening adjustment strategy to the control module.

5. A method for controlling the feeding of dry pellets, characterized in that, The method, applied to the dry pellet feeding control system according to any one of claims 1-4, comprises: The signal acquisition module acquires signals from various types of sensors and sends each of these sensor signals to the control module. The control module determines whether the discharge port baffle meets the preset opening conditions based on the sensor signals. If it does not meet the conditions, it sends a control signal to the execution module. The execution module adjusts the opening degree of the discharge port baffle according to the control signal.

6. A dry material processing machine, characterized in that, It includes a memory and a processor, the memory storing a computer program, which executes the dry pellet feeding control method of claim 5 when the computer program is run on the processor.

7. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a computer program that, when executed by a processor, implements the dry pellet feeding control method of claim 5.

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