Packing air guide cooling type cooling tower

CN120970317BActive Publication Date: 2026-09-29ZHAOQING YONGWANG TEXTILE CO LTD
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Patent Information

Application Number
CN202511382972.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-29
Estimated Expiration
2045-09-26

AI Technical Summary

Technical Problem

[0003]现有的冷却水在进行循环处理过程中,因冷却塔长时间工作,会使由多个叠放在一起的波浪形填料片构成的填料模块,聚集较大的热量,从而造成填料模块中比较密集排列的波浪形填料片中的温度会逐渐升高,较高温度的波浪形填料片会大大降低冷却水的热交换效率

Benefits of technology

本发明将波浪形填料片设计成多个填料片单元,每个填料片单元的填料片中设有气流通道,并在填料片下表面增设多个喷气孔,这样设计能将填料片本身聚集的热量带走以降低波浪形填料片本身的温度,从而大大大提高了换热效率。

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Abstract

The application discloses a filler air guide cooling type cooling tower, which comprises a filler module, the filler module comprises a plurality of wave-shaped filler sheets stacked together, the wave-shaped filler sheet is connected by a plurality of filler sheet units, the filler sheet unit comprises an upper filler section, a lower filler section and an air guide pipe, the upper filler section and the lower filler section are respectively provided with an upper airflow cavity and a lower airflow cavity, the lower surface of the upper filler section and the lower surface of the lower filler section are respectively provided with a plurality of interval distributed upper air injection holes and a plurality of interval distributed lower air injection holes, the upper air injection holes and the lower air injection holes are respectively communicated with the upper airflow cavity and the lower airflow cavity, the lower end of the upper filler section is connected with the upper surface of the air guide pipe, the upper end of the lower filler section is connected with the lower surface of the air guide pipe, and the upper airflow cavity of the upper filler section and the lower airflow cavity of the lower filler section are communicated with the air guide pipe. The application can take away the heat gathered by the filler sheet itself to reduce the temperature of the wave-shaped filler sheet itself, thereby greatly improving the heat exchange efficiency.
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Description

Technical Field

[0001] This invention relates to the field of cooling tower technology, specifically an openable / closed cooling tower. Background Technology

[0002] Cooling of circulating water is the result of three processes: evaporative cooling, contact cooling, and radiative cooling, all occurring through contact between water and air. Evaporative cooling occurs when water forms droplets or a very thin film of varying sizes within the cooling system, increasing the contact area and duration with the air, thus enhancing evaporation and allowing the water vapor to carry away the heat required for vaporization, thereby cooling the water. Contact cooling occurs when water comes into contact with cooler air; the temperature difference allows heat from the hot water to be transferred to the air, lowering the water temperature. Radiative cooling is a phenomenon where heat energy is transferred in the form of electromagnetic waves without the need for a heat transfer medium.

[0003] During the existing cooling water circulation process, due to the long-term operation of the cooling tower, a large amount of heat accumulates in the packing module, which is composed of multiple stacked corrugated packing sheets. As a result, the temperature of the densely arranged corrugated packing sheets in the packing module gradually increases, and the higher temperature of the corrugated packing sheets greatly reduces the heat exchange efficiency of the cooling water. Summary of the Invention

[0004] The purpose of this invention is to provide a packing-type air-guided cooling tower with high heat exchange efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A packed air-guided cooling tower includes a packed module comprising multiple stacked corrugated packing sheets, each corrugated packing sheet being formed by connecting multiple packing sheet units. Each packing sheet unit includes an upper packing section, a lower packing section, and an air-guided pipe. The upper and lower packing sections are respectively provided with an upper airflow chamber and a lower airflow chamber. The lower surfaces of the upper and lower packing sections are respectively provided with multiple spaced-apart upper air jets and multiple spaced-apart lower air jets, which communicate with the upper and lower airflow chambers, respectively. The lower end of the upper packing section is connected to the upper surface of the air-guided pipe, and the upper end of the lower packing section is connected to the lower surface of the air-guided pipe. Both the upper and lower airflow chambers of the upper and lower packing sections are connected to the air-guided pipe, and the upper and lower packing sections form a horizontal V-shaped structure.

[0006] Furthermore, the end of the lower packing section in the packing unit is connected to the end of the upper packing section in the adjacent packing unit, and the lower airflow cavity in the lower packing section of the packing unit is not connected to the upper airflow cavity in the upper packing section of the adjacent packing unit.

[0007] Furthermore, one end of the air guide tube is a conical connector, and the other end of the air guide tube is a conical insertion interface. The conical connector on the corrugated packing sheet is inserted into the corresponding conical insertion interface on the adjacent corrugated packing sheet.

[0008] Furthermore, a packed air-guided cooling tower further includes a square tower body, a left baffle plate, a right baffle plate, an exhaust fan, and a water collection tank. The packed module is located inside the square tower body, the exhaust fan is located at the top of the square tower body and directly above the packed module, and the water collection tank is located at the bottom of the square tower body and directly below the packed module. The left and right sides of the square tower body are respectively provided with a left air inlet and a right air inlet. The left and right baffle plates are respectively located at the left and right air inlets. The conical joint on the rightmost corrugated packing plate of the packed module passes through the right baffle plate and communicates with the outside atmosphere. The conical insertion interface on the leftmost corrugated packing plate of the packed module is connected to one end of the left air distribution pipe, and the other end of the left air distribution pipe passes through the left baffle plate and communicates with the outside atmosphere.

[0009] Furthermore, an auxiliary left blower is provided at the left air inlet, and a left dust filter is provided around the auxiliary left blower; an auxiliary right blower is provided at the right air inlet, and a right dust filter is provided around the auxiliary right blower.

[0010] Furthermore, the left air baffle plate has a left ventilation opening on its surface, and a left airflow size adjustment mechanism is provided at the left ventilation opening to adjust the size of the left ventilation opening; the right air baffle plate has a right ventilation opening on its surface, and a right airflow size adjustment mechanism is provided at the right ventilation opening to adjust the size of the right ventilation opening.

[0011] Furthermore, the left airflow magnitude adjustment mechanism has the same structure as the right airflow magnitude adjustment mechanism.

[0012] Furthermore, the right airflow size adjustment mechanism includes a servo motor, an adjustment disk, and an adjustment plate. The adjustment plate is mounted on the adjustment disk and is in close contact with the right ventilation opening on the surface of the right air baffle. The adjustment disk is mounted on the output shaft of the servo motor.

[0013] Furthermore, the adjustment plate is fan-shaped.

[0014] Furthermore, a spray assembly is provided inside the square tower body and above the packing module.

[0015] The beneficial effects of this invention are as follows: This invention designs the corrugated packing sheet into multiple packing sheet units. Each packing sheet unit has an airflow channel in the packing sheet and multiple air jet holes are added to the lower surface of the packing sheet. This design can remove the heat accumulated in the packing sheet itself to reduce the temperature of the corrugated packing sheet itself, thereby greatly improving the heat exchange efficiency.

[0016] The left and right baffle plates of this invention are provided with ventilation openings. A portion of the airflow enters the square tower body through the ventilation openings and directly exchanges heat with the cooling water. At the same time, another portion of the airflow from the outside enters the corrugated packing sheet and indirectly exchanges heat with the water outside the corrugated packing sheet, realizing simultaneous dry and wet heat exchange. In particular, when a portion of the airflow is ejected from the corrugated packing sheet, it mixes with the airflow of the wet heat exchange to form a swirling flow, which increases the contact time between the airflow and the water, resulting in a longer and more thorough heat exchange.

[0017] The invention also includes two auxiliary fans to improve the kinetic energy of the airflow.

[0018] The present invention also adds a left airflow size adjustment mechanism and a right airflow size adjustment mechanism to adjust the size of the left and right vents, thereby adjusting the ratio of dry heat exchange airflow to wet heat exchange airflow, so as to adjust the cooling tower to the optimal working state and maximize the heat exchange efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 The diagram shows the structure of the right airflow adjustment mechanism. Figure 3 for Figure 2 The diagram shows the structure of the adjustment plate. Figure 4 for Figure 1 The diagram shows the structure of the corrugated packing sheet. Figure 5 for Figure 4 The diagram shows the structure of the packing sheet unit.

[0020] In the diagram: 1. Square tower body; 2. Packing module; 3. Left baffle plate; 4. Right baffle plate; 5. Exhaust fan; 6. Water collection tank; 7. Left air inlet; 8. Right air inlet; 9. Auxiliary left blower; 10. Left dust filter; 11. Auxiliary right blower; 12. Right dust filter; 13. Left vent; 14. Left airflow adjustment mechanism; 15. Right vent; 16. Right airflow adjustment mechanism; 17. Servo motor; 18. Adjustment disc; 19. Adjustment plate; 20. Corrugated packing sheet; 21. Packing sheet unit; 22. Upper packing section; 23. Lower packing section; 24. Air guide pipe; 25. Upper airflow chamber; 26. Lower airflow chamber; 27. Upper jet nozzle; 28. Lower jet nozzle; 29. ​​Conical connector; 30. Conical insertion interface; 31. Spray assembly; 32. Left air distribution pipe. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0022] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper surface," "lower surface," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "forward," "reverse," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0023] like Figure 1 As shown, a packed air-guided cooling tower includes a square tower body 1, a packed module 2, a left baffle plate 3, a right baffle plate 4, an exhaust fan 5, and a water collection tank 6. The packed module 2 is located inside the square tower body 1. The exhaust fan 5 is located at the top of the square tower body 1 and directly above the packed module 2. The water collection tank 6 is located at the bottom of the square tower body 1 and directly below the packed module 2. The left and right walls of the square tower body 1 are respectively provided with a left air inlet 7 and a right air inlet 8. The left baffle plate 3 and the right baffle plate 4 are respectively located at the left air inlet 7 and the right air inlet 8. The conical joint 29 on the rightmost corrugated packing plate of the packed module 2 passes through the right baffle plate 4 and communicates with the outside atmosphere. The conical insertion interface 30 on the leftmost corrugated packing plate of the packed module 2 is connected to one end of the left air distribution pipe 32. The other end of the left air distribution pipe 32 passes through the left baffle plate 3 and communicates with the outside atmosphere.

[0024] An auxiliary left blower 9 is provided at the left air inlet 7, and a left dust filter 10 is provided around the auxiliary left blower 9; an auxiliary right blower 11 is provided at the right air inlet 8, and a right dust filter 12 is provided around the auxiliary right blower 11.

[0025] A left ventilation opening 13 is provided on the surface of the left air baffle 3, and a left airflow adjustment mechanism 14 is provided at the left ventilation opening 13 to adjust the size of the left ventilation opening 13. A right ventilation opening 15 is provided on the surface of the right air baffle 4, and a right airflow adjustment mechanism 16 is provided at the right ventilation opening 15 to adjust the size of the right ventilation opening 15.

[0026] A spray assembly 31 is provided inside the square tower body 1 and above the packing module 2.

[0027] like Figure 2 , 3 As shown, the left airflow size adjustment mechanism 14 and the right airflow size adjustment mechanism 16 have the same structure. The right airflow size adjustment mechanism 16 includes a servo motor 17, an adjustment disk 18 and an adjustment plate 19. The adjustment plate 19 is installed on the adjustment disk 18 and is close to the right ventilation opening 15 on the right windbreak plate 4. The adjustment disk 18 is installed on the output shaft of the servo motor 17. The adjustment plate is fan-shaped.

[0028] like Figure 4 , 5As shown, the packing module 2 includes multiple corrugated packing sheets 20 stacked together. Each corrugated packing sheet 20 is formed by connecting multiple packing sheet units 21. Each packing sheet unit 21 includes an upper packing section 22, a lower packing section 23, and an air guide pipe 24. The upper packing section 22 and the lower packing section 23 are respectively provided with an upper airflow chamber 25 and a lower airflow chamber 26. The lower surfaces of the upper packing section 22 and the lower packing section 23 are respectively provided with multiple spaced upper air jet holes 27 and multiple spaced lower air jet holes 28. The upper air jet holes 27 and the lower air jet holes 28 are respectively connected to the upper airflow chamber 25 and the lower airflow chamber 26. The upper packing section 22 is connected to the upper surface of the air guide pipe 24, and the upper end of the lower packing section 23 is connected to the lower surface of the air guide pipe 24. The upper airflow chamber 25 of the upper packing section 22 and the lower airflow chamber 26 of the lower packing section 23 are both connected to the air guide pipe 24, and the upper packing section 22 and the lower packing section 23 form a flat V-shaped structure. The end of the lower packing section 23 in the packing plate unit 21 is connected to the end of the upper packing section 22 in the adjacent packing plate unit, and the lower airflow chamber 26 in the lower packing section of the packing plate unit is not connected to the upper airflow chamber 25 in the upper packing section of the adjacent packing plate unit. One end of the air guide pipe 24 is a conical connector 29, and the other end of the air guide pipe 24 is a conical insertion interface 30. The conical connector 29 on the corrugated packing plate 20 is inserted into the corresponding conical insertion interface 30 on the adjacent corrugated packing plate.

[0029] Working principle: This application designs the corrugated packing sheet into multiple packing sheet units. Each packing sheet unit has an airflow channel in the packing sheet and multiple air jet holes are added to the lower surface of the packing sheet. This design can remove the heat accumulated in the packing sheet itself, thereby reducing the temperature of the corrugated packing sheet 20 itself and improving the heat exchange efficiency.

[0030] In this application, a portion of the external airflow enters the square tower body 1 through the left vent 13 on the left baffle plate 3 and the right vent 15 on the right baffle plate 4, and then passes upward through the packing module 2. During the process of passing through the gaps of the corrugated packing sheets 20 in the packing module 2, it directly exchanges heat with the water sprayed by the spray assembly 31. At the same time, another portion of the external airflow enters the corrugated packing sheets 20 through the conical joint 2 on the right side of the packing module 2 and the left air distribution pipe 32 on the left side of the packing module 2, and indirectly exchanges heat with the water outside the corrugated packing sheets 20. This also removes the heat accumulated in the corrugated packing sheets 20 themselves, thereby reducing the temperature of the corrugated packing sheets 20. This solves the problem in the prior art where the temperature of the corrugated packing sheets 20 increases due to long-term operation, thus reducing the heat exchange efficiency.

[0031] Furthermore, those skilled in the art can combine and integrate the different embodiments or examples described herein, as well as the features of those embodiments or examples, without contradiction. Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A packed air-guided cooling tower, comprising a packed module, wherein the packed module comprises a plurality of corrugated packed sheets stacked together, characterized in that, The corrugated packing sheet is composed of multiple packing sheet units connected together. Each packing sheet unit includes an upper packing section, a lower packing section, and an air guide tube. The upper and lower packing sections are respectively provided with an upper airflow chamber and a lower airflow chamber. The lower surfaces of the upper and lower packing sections are respectively provided with multiple spaced upper air jet holes and multiple spaced lower air jet holes, which are connected to the upper and lower airflow chambers, respectively. The lower end of the upper packing section is connected to the upper surface of the air guide tube, and the upper end of the lower packing section is connected to the lower surface of the air guide tube. The upper airflow chamber of the upper packing section and the lower airflow chamber of the lower packing section are both connected to the air guide tube, and the upper and lower packing sections form a flat V-shaped structure. The end of the lower packing section in the packing unit is connected to the end of the upper packing section in the adjacent packing unit, and the lower airflow cavity in the lower packing section of the packing unit is not connected to the upper airflow cavity in the upper packing section of the adjacent packing unit. One end of the air guide tube is a conical connector, and the other end of the air guide tube is a conical insertion interface. The conical connector on the corrugated packing sheet is inserted into the corresponding conical insertion interface on the adjacent corrugated packing sheet. It also includes a square tower body, a left baffle plate, a right baffle plate, an exhaust fan, and a water collection tank. The packing module is located inside the square tower body. The exhaust fan is located at the top of the square tower body and directly above the packing module. The water collection tank is located at the bottom of the square tower body and directly below the packing module. The left and right sides of the square tower body are respectively provided with a left air inlet and a right air inlet. The left and right baffle plates are respectively located at the left and right air inlets. The conical joint on the rightmost corrugated packing plate of the packing module passes through the right baffle plate and communicates with the outside atmosphere. The conical insertion interface on the leftmost corrugated packing plate of the packing module is connected to one end of the left air distribution pipe. The other end of the left air distribution pipe passes through the left baffle plate and communicates with the outside atmosphere. The left air baffle has a left ventilation opening on its surface, and a left airflow adjustment mechanism is provided at the left ventilation opening; the right air baffle has a right ventilation opening on its surface, and a right airflow adjustment mechanism is provided at the right ventilation opening.

2. The packed air-guided cooling tower according to claim 1, characterized in that: An auxiliary left blower is provided at the left air inlet, and a left dust filter is provided around the auxiliary left blower; an auxiliary right blower is provided at the right air inlet, and a right dust filter is provided around the auxiliary right blower.

3. The packed air-guided cooling tower according to claim 2, characterized in that: The left airflow magnitude adjustment mechanism has the same structure as the right airflow magnitude adjustment mechanism.

4. The packed air-guided cooling tower according to claim 3, characterized in that: The right airflow size adjustment mechanism includes a servo motor, an adjustment disk, and an adjustment plate. The adjustment plate is installed on the adjustment disk and is close to the right ventilation opening on the right air baffle plate surface. The adjustment disk is installed on the output shaft of the servo motor.

5. The packed air-guided cooling tower according to claim 4, characterized in that: The regulating plate is fan-shaped.

6. The packed air-guided cooling tower according to claim 5, characterized in that: A spray assembly is provided inside the square tower body and above the packing module.

Citation Information

Patent Citations

  • Closed cooling tower based on indirect evaporative cooling filler pre-cooling air inlet and working method of closed cooling tower

    CN115540632A

  • Efficient heat exchange device of cooling tower

    CN215261380U