Interpolated material cooling pipe of cooling tank and method
By driving the cooling coil to rotate inside the cooling tank through a rotating support assembly, the problem of uneven cooling is solved, achieving uniform cooling of materials and improving cooling efficiency and stability.
Patent Information
- Application Number
- CN202511390722.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2025-11-28
AI Technical Summary
The fixed cooling pipes in existing cooling tanks lead to uneven cooling of materials, especially for high-viscosity materials or materials in a static state, resulting in significant temperature differences and affecting the stability of the processing technology and the consistency of product quality.
A rotating support assembly drives the coaxially arranged cooling coil to rotate inside the tank. A connecting path is formed through an annular connecting pipe, which, combined with the closed circulation path of the coolant, achieves uniform cooling of the material.
It significantly reduces the internal temperature difference of materials, enhances convective heat transfer intensity, shortens the cooling cycle, simplifies the device structure, and improves cooling efficiency and stability.
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Figure CN121025720A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an internal insertion material cooling pipe and method of a cooling tank. BACKGROUND
[0002] In the industrial fields of chemical industry, food processing, pharmaceutical and material preparation, the cooling tank is a key equipment for realizing temperature regulation of materials, and the performance of the internal cooling component directly determines the uniformity, efficiency and final product quality of material cooling. At present, the internal insertion cooling device used in the cooling tank on the market is mainly of fixed structure. This kind of structure is fixedly installed in the tank body by fixing the cooling pipe body in the tank body, and the cooling is realized by heat exchange between the cooling liquid flowing in the pipe and the material outside the pipe.
[0003] However, due to the fixed position of the cooling pipe body, when the material flowability in the tank is weak (such as high viscosity material) or in the static cooling state, the material is easy to form a static boundary layer on the surface of the pipe body, so that the material close to the cooling pipe cools too fast, and the material far from the pipe body cools slowly, resulting in a significant temperature difference in the material, which cannot realize overall uniform cooling, and further affects the stability of the subsequent processing process and the consistency of product quality. In view of this, the present application proposes an internal insertion material cooling pipe and method of a cooling tank to solve the above problems. SUMMARY
[0004] The purpose of the present application is to provide an internal insertion material cooling pipe and method of a cooling tank to solve the problems proposed in the background.
[0005] To achieve the above purpose, the present application provides the following technical scheme: An internal insertion material cooling pipe of a cooling tank, comprising: a tank body, a sealing cover is arranged on the tank body; two groups of cooling coils, the two groups of cooling coils are coaxially arranged, and the bottom ends of the two groups of cooling coils are provided with annular connecting pipes to make the inner cavities of the two groups of cooling coils communicate; a rotating support assembly, the rotating support assembly is arranged on the sealing cover, and the rotating support assembly is further connected with the two groups of cooling coils and communicates with the inner cavities of the cooling coils; a cooling liquid feeding pipeline, the cooling liquid feeding pipeline is arranged on the sealing cover; a cooling liquid discharging pipeline, the cooling liquid discharging pipeline is arranged in the inner cavity of the cooling liquid feeding pipeline; wherein, the cooling liquid feeding pipeline is connected with the rotating support assembly, so that the cooling liquid feeding pipeline communicates with the inner cavity of one group of cooling coils; the cooling liquid discharging pipeline is connected with the rotating support assembly, so that the cooling liquid discharging pipeline communicates with the inner cavity of the other group of cooling coils; The rotating support assembly is rotationally arranged on the sealing cover, so that the two groups of cooling coils are rotationally arranged in the tank body.
[0006] As an improvement of the above technical solution, the cooling liquid feeding pipeline is rotationally arranged on the sealing cover, and the cooling liquid feeding pipeline, the cooling liquid discharging pipeline and the two groups of cooling coils are coaxially arranged. A plurality of groups of conveying connecting pipes are arranged between the cooling liquid feeding pipeline and the rotating support assembly, and a plurality of groups of output connecting pipes are arranged between the cooling liquid discharging pipeline and the rotating support assembly.
[0007] As an improvement of the above technical solution, both ends of the cooling liquid feeding pipeline are sealingly arranged, and a conveying sleeve is rotationally sealingly arranged on the outer wall of the cooling liquid feeding pipeline, and a conveying installation pipeline in communication with an inner cavity of the conveying sleeve is arranged on the conveying sleeve. A plurality of groups of conveying through holes are uniformly arranged on the outer wall of the cooling liquid feeding pipeline, and the conveying installation pipeline is positionally coincided with the conveying through holes, so that the cooling liquid enters the cooling liquid feeding pipeline.
[0008] As an improvement of the above technical solution, the rotating support assembly comprises a ring-shaped rotating shell, the ring-shaped rotating shell is connected with the conveying connecting pipes and the output connecting pipes, and the ring-shaped rotating shell is in communication with inner cavities of the conveying connecting pipes and the output connecting pipes. A cooling fixing pipe is arranged on the cooling coil, the cooling fixing pipe is connected with the ring-shaped rotating shell, and the cooling fixing pipe is in communication with an inner cavity of the ring-shaped rotating shell.
[0009] As an improvement of the above technical solution, a plurality of groups of reinforcing plates are uniformly arranged on the ring-shaped rotating shell. Two groups of blocking blocks are arranged in the ring-shaped rotating shell, the two groups of blocking blocks are fixedly arranged in the ring-shaped rotating shell, so that the ring-shaped rotating shell is divided into two cavities, the two groups of cooling fixing pipes are respectively in communication with the two cavities of the ring-shaped rotating shell, and the conveying connecting pipes and the output connecting pipes are respectively in communication with the two cavities of the ring-shaped rotating shell.
[0010] As an improvement of the above technical solution, an annular guide groove is arranged on the sealing cover, a guide ring is arranged on the ring-shaped rotating shell, and the guide ring is rotationally arranged in the annular guide groove. A connecting ring is arranged on the guide ring, and the connecting ring is connected with the ring-shaped rotating shell.
[0011] As an improvement of the above technical solution, a transmission plate is arranged on the outer wall of the cooling liquid discharging pipeline, and a transmission groove is arranged between the transmission plate and the cooling liquid feeding pipeline. A motor fixing plate is arranged on the sealing cover, a servo motor is arranged on the motor fixing plate, and a transmission belt connected with the transmission groove is arranged on a motor rotating shaft of the servo motor. The sealing cover is connected with the tank body by bolts, and the sealing cover is provided with a first communication pipeline, and the bottom end of the tank body is provided with a second communication pipeline.
[0012] A method for using an insert material cooling tube of a cooling tank, comprising the following steps: Step 1, integrated liquid supply guide: The cooling liquid in the external liquid supply device is introduced into the rotating support assembly through the coaxial nested pipeline assembly on the sealing cover, wherein the coaxial nested pipeline assembly is composed of a cooling liquid feeding pipeline and a cooling liquid discharging pipeline embedded in the inner cavity of the cooling liquid feeding pipeline, and the outer wall of the cooling liquid feeding pipeline is connected with the external liquid supply pipeline through a rotating sealing conveying sleeve; the cooling liquid enters the cavity of the cooling liquid feeding pipeline through a plurality of groups of conveying through-holes uniformly distributed on the cooling liquid feeding pipeline; Step 2, rotating disturbance enhanced heat exchange: The servo motor is started, and the two groups of coaxially arranged cooling coils are driven to rotate synchronously in the tank body through the rotating support assembly; at the same time, the cooling liquid in step 1 is distributed to one of the two groups of cooling coils by the rotating support assembly, and mechanical disturbance is formed on the material in the tank by the rotation of the cooling coil, so that the material is in full contact with the outer walls of the two groups of cooling coils to complete heat exchange; Step 3, isolated circulation and discharge: The cooled cooling liquid flows into the other group of cooling coils through the annular connecting pipe at the bottom of the two groups of cooling coils, and then is introduced into the cooling liquid discharging pipeline of the coaxial nested pipeline assembly through the double-cavity isolation structure in the rotating support assembly, and finally is discharged to the recovery end of the external liquid supply device through the cooling liquid discharging pipeline, forming a closed cycle of "liquid supply-heat exchange-recovery".
[0013] As an improvement of the above technical solution, in step 2, the "servo motor drives the two groups of cooling coils to rotate through the rotating support assembly" is specifically: The servo motor fixed on the sealing cover is started, the motor shaft of the servo motor is connected with the transmission plate on the outer wall of the cooling liquid discharging pipeline of the coaxial nested pipeline assembly through a transmission belt, and the cooling liquid discharging pipeline, the rotating support assembly and the two groups of cooling coils are driven to rotate synchronously around the same axis; the annular rotating shell of the rotating support assembly is matched with the annular guide groove on the sealing cover through the guide ring, so as to constrain the rotating track to avoid eccentric vibration, and realize the integrated operation of "driving-supporting-guiding".
[0014] As an improvement of the above technical solution, in step 1, the "cooling liquid is distributed by the rotating support assembly" and in step 3, the "cooling liquid is introduced into the inner pipe through the double-cavity isolation structure" are specifically: The annular rotating shell of the rotating support assembly is divided into two independent cavities by two groups of blocking blocks, the cooling liquid in step 1 flows into the first cavity through a plurality of conveying connecting pipes between the cooling liquid feeding pipe and the annular rotating shell, and is only distributed to a group of cooling coils in communication with the first cavity; The cooling liquid in step 3 flows into the second cavity of the annular rotating shell through another group of cooling coils, and is guided into the cooling liquid discharge pipe through a plurality of output connecting pipes between the cooling liquid discharge pipe and the annular rotating shell, so that the cooling liquid "inlet and outlet paths are not mixed".
[0015] Compared with the prior art, the beneficial effects of the present application are: The two groups of coaxially arranged cooling coils are driven to rotate in the tank body by the rotating support assembly, which can effectively avoid the problem of insufficient local cooling caused by material static or uneven flow of traditional fixed cooling pipes, so that each region of the material can be in full contact with the outer wall of the cooling coil, the internal temperature difference of the material is significantly reduced, and uniform cooling of the material is realized; The two groups of cooling coils form a heat exchange path in communication through the annular connecting pipe, which increases the contact heat exchange area with the material; and the rotation of the cooling coil can disturb the material in the tank body, enhance the convective heat exchange intensity between the material and the cooling coil, and the closed circulation path formed by the cooling liquid feeding pipe, the rotating support assembly, the cooling coil and the cooling liquid discharge pipe flows smoothly, reduces the retention of the cooling liquid, and further improves the overall heat exchange efficiency and shortens the material cooling period; The cooling liquid discharge pipe is arranged in the inner cavity of the cooling liquid feeding pipe, and the two are coaxially arranged with the two groups of cooling coils, which greatly reduces the occupied space of the device in the axial direction, and the structure layout is compact; the rotating support assembly has the functions of rotating support and cooling liquid flow guide of the cooling coil, and does not need to additionally arrange independent rotating drive shafts and flow guide pipes, which simplifies the overall structure of the device and reduces the assembly complexity. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic diagram of the present application; Figure 2 is a side view of the present application; Figure 3 is a structural schematic diagram of the present application Figure 2 is a sectional view of A-A in the present application; Figure 4 is a structural schematic diagram of the present application Figure 3 is an enlarged structural schematic diagram of B in the present application; Figure 5 is an enlarged structural schematic diagram of C in the present application; Figure 3 Figure 6 is a structural schematic diagram of the rotating support assembly of the present application; Figure 7 This is a schematic diagram showing the positions of the cover plate and cooling coil of the present invention; Figure 8 This is a schematic diagram showing the positions of the two sets of cooling coils in this invention; Figure 9 For the present invention Figure 8 Enlarged structural diagram at point D; Figure 10 This is a schematic diagram of the structure of the conveyor sleeve of the present invention; Figure 11 This is a schematic diagram of the sealing cap of the present invention; Figure 12 This is a schematic diagram of the tank body of the present invention; Figure 13 This is a schematic diagram of the bottom structure of the tank body of the present invention; Figure 14 This is a schematic diagram of the bottom structure of the sealing cap of the present invention; Figure 15 This is a schematic diagram of the internal structure of the annular rotating shell of the present invention.
[0017] In the diagram: 10. Tank body; 11. Sealing cover; 111. Annular guide groove; 12. First connecting pipe; 13. Motor fixing plate; 14. Second connecting pipe; 20. Coolant discharge pipe; 21. Output connecting pipe; 30. Coolant inlet pipe; 31. Conveying installation pipe; 32. Conveying sleeve; 33. Conveying through hole; 34. Conveying connecting pipe; 40. Rotating support assembly; 41. Guide ring; 42. Connecting ring; 43. Annular rotating shell; 44. Reinforcing plate; 45. Barrier block; 50. Cooling coil; 51. Cooling fixing pipe; 52. Annular connecting pipe; 60. Transmission plate; 70. Transmission groove. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example: like Figures 1-15 As shown, this embodiment proposes an internal material cooling pipe for a cooling tank, comprising: Tank body 10; a sealing cap 11 is provided on the tank body 10; Two sets of cooling coils 50; the two sets of cooling coils 50 are coaxially arranged; the bottom ends of the two sets of cooling coils 50 are provided with annular connecting pipes 52, so that the inner cavities of the two sets of cooling coils 50 are connected. A rotating support assembly 40 is arranged on the sealing cover 11, and is connected with two groups of cooling coils 50, and the rotating support assembly 40 is communicated with the inner cavities of the cooling coils 50; A cooling liquid feeding pipe 30 is arranged on the sealing cover 11; A cooling liquid discharging pipe 20 is arranged in the inner cavity of the cooling liquid feeding pipe 30; The cooling liquid feeding pipe 30 is connected with the rotating support assembly 40, so that the cooling liquid feeding pipe 30 is communicated with the inner cavities of one group of cooling coils 50; and the cooling liquid discharging pipe 20 is connected with the rotating support assembly 40, so that the cooling liquid discharging pipe 20 is communicated with the inner cavities of the other group of cooling coils 50; The rotating support assembly 40 is arranged on the sealing cover 11 in a rotating manner, so that the two groups of cooling coils 50 are arranged in the tank body 10 in a rotating manner.
[0020] In the embodiment, when the cooling treatment is performed on the tank body 10, the cooling liquid is introduced into the rotating support assembly 40 through the cooling liquid feeding pipe 30, and is delivered to one group of cooling coils 50, and then the cooling liquid enters the other group of cooling coils 50 through the annular connecting pipe 52, and is introduced into the cooling liquid discharging pipe 20 through the rotating support assembly 40, so that the cooling liquid leaves the tank body 10, and in the process, the rotating support assembly 40 rotates to drive the two groups of cooling coils 50 to rotate in the tank body 10; Of course, the cooling liquid is provided by an external liquid supply device, that is, a cooling liquid pump introduces the cooling liquid in a storage tank into the cooling liquid feeding pipe 30, and a recovery liquid pump extracts the cooling liquid in the cooling liquid discharging pipe 20 and introduces it into the storage tank, and a cooling device in the storage tank is used for refrigeration, or the cooling liquid is cooled by itself.
[0021] The two groups of coaxially arranged cooling coils 50 are driven by the rotating support assembly 40 to rotate in the tank body 10, which can effectively avoid the problem of insufficient local cooling caused by the static or uneven flow of the material in the traditional fixed cooling pipe, so that each region of the material can be in full contact with the outer wall of the cooling coil 50, the internal temperature difference of the material is significantly reduced, and uniform cooling of the material is realized; The two groups of cooling coils 50 form a heat exchange path in communication through the annular connecting pipe 52, which increases the contact heat exchange area with the material; and the rotation of the cooling coils 50 can disturb the material in the tank body 10, enhance the convective heat exchange strength between the material and the cooling coils 50, and the cooling liquid flows smoothly in the closed circulation path formed by the cooling liquid feeding pipe 30, the rotating support assembly 40, the cooling coils 50 and the cooling liquid discharging pipe 20, so as to reduce the retention of the cooling liquid, further improve the overall heat exchange efficiency, and shorten the material cooling period; The cooling liquid outlet pipeline 20 is arranged in the inner cavity of the cooling liquid inlet pipeline 30, and the two are coaxially arranged with the two groups of cooling coils 50, which greatly reduces the space occupied by the device in the axial direction, and the structure layout is compact; the rotating support assembly 40 has the functions of rotating support and cooling liquid flow guide of the cooling coil 50, and does not need to additionally arrange a separate rotating drive shaft and a flow guide pipeline, which simplifies the overall structure of the device and reduces the assembly complexity.
[0022] Specifically, the cooling liquid inlet pipeline 30 is rotationally arranged on the sealing cover 11, and the cooling liquid inlet pipeline 30, the cooling liquid outlet pipeline 20 and the two groups of cooling coils 50 are coaxially arranged. A plurality of groups of conveying connecting pipes 34 are arranged between the cooling liquid inlet pipeline 30 and the rotating support assembly 40, and a plurality of groups of output connecting pipes 21 are arranged between the cooling liquid outlet pipeline 20 and the rotating support assembly 40.
[0023] In the embodiment, the coaxial arrangement of the cooling liquid inlet pipeline 30, the cooling liquid outlet pipeline 20 and the two groups of cooling coils 50 can effectively ensure the axial consistency of each component during rotation, avoid eccentric vibration caused by axial deviation, and significantly improve the structural stability during operation of the device; at the same time, the coaxial arrangement can greatly optimize the axial space occupation, realize the compact design of the overall structure of the device, and reduce the requirement for the installation space of the cooling tank; The plurality of groups of conveying connecting pipes 34 between the cooling liquid inlet pipeline 30 and the rotating support assembly 40 and the plurality of groups of output connecting pipes 21 between the cooling liquid outlet pipeline 20 and the rotating support assembly 40 can increase the flow area of the cooling liquid, reduce the flow resistance of the cooling liquid in the conveying path, improve the conveying efficiency and flow uniformity of the cooling liquid; on the other hand, the plurality of groups of connecting structures can disperse the stress load of the connecting parts, enhance the connecting strength between the cooling liquid inlet pipeline 30, the cooling liquid outlet pipeline 20 and the rotating support assembly 40, avoid structural damage caused by long-term stress concentration of a single group of connections, prolong the service life of the device, and improve the overall operation reliability.
[0024] Specifically, the two ends of the cooling liquid inlet pipeline 30 are sealingly arranged, the outer wall of the cooling liquid inlet pipeline 30 is rotationally sealingly arranged with a conveying sleeve 32, and the conveying sleeve 32 is provided with a conveying installation pipeline 31 in communication with the inner cavity. A plurality of groups of conveying holes 33 are uniformly arranged on the outer wall of the cooling liquid inlet pipeline 30, and the conveying installation pipeline 31 is positionally coincided with the conveying hole 33, so that the cooling liquid enters the cooling liquid inlet pipeline 30.
[0025] In this embodiment, the cooling liquid feeding pipe 30 is sealed at both ends, which can effectively prevent the leakage of cooling liquid from the axial ends of the cooling liquid feeding pipe 30, ensure the sealing of the cooling liquid in the cooling liquid feeding pipe 30, and avoid the cooling efficiency and material pollution caused by the leakage of cooling liquid; The outer wall of the cooling liquid feeding pipe 30 and the conveying sleeve 32 are designed with rotary sealing, which can meet the movement requirement of the cooling liquid feeding pipe 30 rotating with the rotary support assembly 40, reliably prevent the leakage of cooling liquid at the relative rotation gap between the two, ensure the sealing reliability under dynamic conditions, reduce the friction loss during relative rotation, and improve the operation stability of the device; The conveying installation pipe 31 on the conveying sleeve 32 and the outer wall of the cooling liquid feeding pipe 30 are uniformly provided with a plurality of conveying through holes 33, which are in position coincidence. On the one hand, the external cooling liquid can accurately and uniformly enter the inside of the cooling liquid feeding pipe 30 through the conveying installation pipe 31 and the conveying through holes 33, which can ensure the uniform distribution of the cooling liquid in the cooling liquid feeding pipe 30 and avoid the uneven heat exchange of the subsequent cooling coil 50 caused by insufficient local liquid supply. On the other hand, the plurality of uniformly distributed conveying through holes 33 increase the liquid inlet flow area of the cooling liquid and reduce the liquid inlet resistance, which significantly improves the conveying efficiency of the cooling liquid and provides sufficient medium supply for the efficient heat exchange of the cooling system.
[0026] Specifically, the rotary support assembly 40 includes an annular rotary shell 43, which is connected with the conveying connection pipe 34 and the output connection pipe 21, and the inner cavities of the annular rotary shell 43, the conveying connection pipe 34 and the output connection pipe 21 are in communication. The cooling coil 50 is provided with a cooling fixed pipe 51, which is connected with the annular rotary shell 43, and the inner cavities of the cooling fixed pipe 51 and the annular rotary shell 43 are in communication.
[0027] In this embodiment, the annular rotary shell 43 integrates the functions of bearing and flow guiding, and through the direct connection with the conveying connection pipe 34, the output connection pipe 21 and the cooling fixed pipe 51, it is not necessary to additionally provide independent support members and flow guide pipes, which significantly simplifies the overall structure of the device, reduces the number of parts and assembly complexity, and improves the structural integration; The inner cavities of the annular rotary shell 43, the conveying connection pipe 34, the output connection pipe 21 and the cooling fixed pipe 51 are in communication, which constructs a continuous flow channel for the cooling liquid from the conveying path to the cooling coil 50 and then from the cooling coil 50 to the output path, ensures the smooth flow of the cooling liquid, reduces the stagnation and resistance loss of the cooling liquid during the conveying process, and provides fluid conveying guarantee for efficient heat exchange; The centralized connection structure with the annular rotating shell 43 as the core can uniformly disperse the load transmitted by the conveying connection pipe 34 and the output connection pipe 21 and the self-weight load of the cooling coil 50, avoids the local stress concentration problem caused by the dispersed connection of multiple components, effectively improves the structural stability and load-bearing reliability of the rotating support assembly 40 and the entire cooling pipe device, and prolongs the service life.
[0028] Specifically, a plurality of reinforcing plates 44 are uniformly arranged on the annular rotating shell 43. Two groups of blocking blocks 45 are arranged in the annular rotating shell 43, and the two groups of blocking blocks 45 are fixedly arranged in the annular rotating shell 43, so that the annular rotating shell 43 is divided into two cavities, and the two groups of cooling fixed pipes 51 are respectively in communication with the two cavities of the annular rotating shell 43, and the conveying connection pipe 34 and the output connection pipe 21 are respectively in communication with the two cavities of the annular rotating shell 43.
[0029] In this embodiment, the plurality of reinforcing plates 44 uniformly arranged on the annular rotating shell 43 can effectively enhance the overall structural rigidity and anti-deformation ability of the shell, uniformly disperse the centrifugal force borne by the annular rotating shell 43 during rotation, the load of the cooling coil 50 and the cooling liquid, avoid the deformation such as bending and twisting of the shell due to local stress concentration, significantly improve the load-bearing reliability and structural stability, prolong the service life of the annular rotating shell 43 and the entire rotating support assembly 40, and ensure the operation safety of the device under long-term dynamic rotating conditions. The two groups of fixedly arranged blocking blocks 45 divide the annular rotating shell 43 into two independent cavities, so that the "conveying path" and the "output path" of the cooling liquid are physically isolated, the mixing, reverse flow or short circuit of the cooling liquid in the annular rotating shell 43 can be effectively prevented, the smooth circulation of the cooling liquid according to the preset circulation path can be ensured, and the circulation logic reliability of the cooling system can be ensured.
[0030] Specifically, the sealing cover 11 is provided with an annular guide groove 111, and the annular rotating shell 43 is provided with a guide ring 41, and the guide ring 41 is rotationally arranged in the annular guide groove 111. The guide ring 41 is provided with a connecting ring 42, and the connecting ring 42 is connected with the annular rotating shell 43.
[0031] In this embodiment, the guide ring 41 is rotationally arranged in the annular guide groove 111, can form circumferential guidance and radial and axial limiting for the rotating movement of the annular rotating shell 43, effectively restricts the movement track of the annular rotating shell 43, ensures that it always stably rotates around the preset axis, avoids eccentric vibration caused by axis deviation during rotation, and significantly improves the rotation concentricity and movement precision of the annular rotating shell 43 and the entire rotating support assembly 40.
[0032] Specifically, the outer wall of the cooling liquid outlet pipeline 20 is provided with a transmission plate 60, and the transmission plate 60 and the cooling liquid inlet pipeline 30 are provided with a transmission groove 70; The sealing cover 11 is provided with a motor fixing plate 13, the motor fixing plate 13 is provided with a servo motor, and the motor shaft of the servo motor is provided with a transmission belt connected with the transmission groove 70.
[0033] In this embodiment, the servo motor is connected with the transmission groove 70 through the transmission belt on the motor shaft, and the rotating power output by the motor can be stably transmitted to the transmission groove 70, so as to drive the cooling liquid outlet pipeline 20 and the associated rotating support assembly 40 and cooling coil 50 to rotate, realize efficient conduction of power, and reduce power loss; at the same time, the belt transmission has a certain elastic buffering capacity, can absorb the impact vibration generated in the process of motor operation and component rotation, avoid component wear or damage caused by rigid transmission, and improve the stability and reliability of power transmission.
[0034] Specifically, the sealing cover 11 and the tank body 10 are connected by bolts, the sealing cover 11 is provided with a first communication pipeline 12, and the bottom end of the tank body 10 is provided with a second communication pipeline 14.
[0035] A method for using an internal material cooling pipe of a cooling tank, comprising the following steps: Step 1, integrated liquid supply guide: The cooling liquid in the external liquid supply equipment is guided into the rotating support assembly 40 through the coaxial nested pipeline assembly on the sealing cover 11, wherein the coaxial nested pipeline assembly is composed of the cooling liquid inlet pipeline 30 and the cooling liquid outlet pipeline 20 built-in the inner cavity of the cooling liquid inlet pipeline 30, and the outer wall of the cooling liquid inlet pipeline 30 is connected with the external liquid supply pipeline through the rotating sealing conveying sleeve 32, and the cooling liquid enters the cavity of the cooling liquid inlet pipeline 30 through the multiple groups of conveying holes 33 uniformly distributed on the cooling liquid inlet pipeline 30; Step 2, rotating disturbance enhanced heat exchange: Start the servo motor, drive the two groups of coaxially arranged cooling coils 50 to rotate synchronously in the tank body 10 through the rotating support assembly 40, and distribute the cooling liquid in step 1 to one of the two groups of cooling coils 50 through the rotating support assembly 40, so as to form mechanical disturbance to the materials in the tank by the rotation of the cooling coil 50, so that the materials are in full contact with the outer walls of the two groups of cooling coils 50 to complete heat exchange; Step 3, isolated circulation and output: The cooled liquid flows into another set of cooling coils 50 through the annular connecting pipe 52 at the bottom of the two sets of cooling coils 50, is guided into the cooling liquid outlet pipe 20 of the coaxial nested pipe assembly through the double-cavity isolation structure in the rotating support assembly 40, and is finally guided out of the cooling liquid outlet pipe 20 to the recovery end of the external liquid supply equipment, forming a closed cycle of "liquid supply-heat exchange-recovery".
[0036] Specifically, the "servo motor drives the two sets of cooling coils 50 to rotate through the rotating support assembly 40" in step 2 is specifically: The servo motor fixed on the sealing cover 11 is started, the motor shaft of the servo motor is connected with the transmission plate 60 on the outer wall of the cooling liquid outlet pipe 20 of the coaxial nested pipe assembly through the transmission belt, and drives the cooling liquid outlet pipe 20, the rotating support assembly 40 and the two sets of cooling coils 50 to rotate synchronously around the same axis; the annular rotating shell 43 of the rotating support assembly 40 is matched with the annular guide groove 111 on the sealing cover 11 through the guide ring 41, so as to constrain the rotating track to avoid eccentric vibration, and realize integrated operation of "driving-supporting-guiding".
[0037] Specifically, the "cooling liquid is distributed by the rotating support assembly 40" in step 1 and the "cooling liquid is guided into the inner pipe through the double-cavity isolation structure" in step 3 are specifically: The annular rotating shell 43 of the rotating support assembly 40 is divided into two independent cavities by the two sets of blocking blocks 45, the cooling liquid in step 1 flows into the first cavity through the multiple sets of conveying connecting pipes 34 between the cooling liquid inlet pipe 30 and the annular rotating shell 43, and is only distributed to one set of cooling coils 50 connected with the first cavity; The cooling liquid in step 3 flows into the second cavity of the annular rotating shell 43 through another set of cooling coils 50, is guided into the cooling liquid outlet pipe 20 through the multiple sets of output connecting pipes 21 between the cooling liquid outlet pipe 20 and the annular rotating shell 43, and realizes "no mixed flow of inlet and outlet paths" of the cooling liquid through the double-cavity physical isolation.
[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A material cooling pipe inserted inside a cooling tank, characterized in that: include: Tank body (10); a sealing cap (11) is provided on the tank body (10); Two sets of cooling coils (50); the two sets of cooling coils (50) are coaxially arranged; the bottom ends of the two sets of cooling coils (50) are provided with annular connecting pipes (52) so that the inner cavities of the two sets of cooling coils (50) are connected. Rotary support assembly (40); the rotary support assembly (40) is disposed on the sealing cover (11); the rotary support assembly (40) is also connected to two sets of cooling coils (50); and the rotary support assembly (40) communicates with the inner cavity of the cooling coils (50); Coolant inlet pipe (30); the coolant inlet pipe (30) is installed on the sealing cover (11); Coolant outlet pipe (20); the coolant outlet pipe (20) is located inside the coolant inlet pipe (30); The coolant inlet pipe (30) is connected to the rotating support assembly (40), so that the coolant inlet pipe (30) is connected to the inner cavity of a set of cooling coils (50); the coolant outlet pipe (20) is connected to the rotating support assembly (40), so that the coolant outlet pipe (20) is connected to the inner cavity of another set of cooling coils (50). The rotating support assembly (40) is rotatably mounted on the sealing cover (11), so that the two sets of cooling coils (50) are rotatably mounted in the tank (10).
2. The material cooling pipe inserted into a cooling tank according to claim 1, characterized in that: The coolant inlet pipe (30) is rotatably mounted on the sealing cover (11), and the coolant inlet pipe (30), coolant outlet pipe (20) and two sets of cooling coils (50) are coaxially arranged; Multiple sets of conveying connection pipes (34) are provided between the coolant inlet pipe (30) and the rotating support assembly (40), and multiple sets of output connection pipes (21) are provided between the coolant outlet pipe (20) and the rotating support assembly (40).
3. The material cooling pipe inserted into a cooling tank according to claim 2, characterized in that: The coolant inlet pipe (30) is sealed at both ends, and a conveying sleeve (32) is provided on the outer wall of the coolant inlet pipe (30) for rotary sealing. A conveying installation pipe (31) with an inner cavity is provided on the conveying sleeve (32). The outer wall of the coolant inlet pipe (30) is uniformly provided with multiple sets of conveying through holes (33), and the conveying installation pipe (31) coincides with the position of the conveying through holes (33), so that the coolant enters the coolant inlet pipe (30).
4. The material cooling pipe inserted into a cooling tank according to claim 3, characterized in that: The rotating support assembly (40) includes an annular rotating housing (43), which is connected to the conveying connecting pipe (34) and the output connecting pipe (21), and the annular rotating housing (43) communicates with the inner cavity of the conveying connecting pipe (34) and the output connecting pipe (21); The cooling coil (50) is provided with a cooling fixing pipe (51), which is connected to the annular rotating shell (43) and communicates with the inner cavity of the annular rotating shell (43).
5. The material cooling pipe inserted into a cooling tank according to claim 4, characterized in that: Multiple sets of reinforcing plates (44) are uniformly arranged on the annular rotating shell (43). The annular rotating housing (43) is provided with two sets of blocking blocks (45). The two sets of blocking blocks (45) are fixedly installed in the annular rotating housing (43), so that the annular rotating housing (43) is divided into two cavities. The two sets of cooling fixing pipes (51) are respectively connected to the two cavities of the annular rotating housing (43). The conveying connecting pipe (34) and the output connecting pipe (21) are respectively connected to the two cavities of the annular rotating housing (43).
6. The material cooling pipe inserted into a cooling tank according to claim 5, characterized in that: The sealing cover (11) is provided with an annular guide groove (111), and the annular rotating housing (43) is provided with a guide ring (41), which is rotatably disposed in the annular guide groove (111); A connecting ring (42) is provided on the guide ring (41), and the connecting ring (42) is connected to the annular rotating housing (43).
7. The material cooling pipe inserted into a cooling tank according to claim 6, characterized in that: The outer wall of the coolant outlet pipe (20) is provided with a transmission plate (60), and a transmission groove (70) is provided between the transmission plate (60) and the coolant inlet pipe (30). The sealing cover (11) is provided with a motor fixing plate (13), the motor fixing plate (13) is provided with a servo motor, and the motor shaft of the servo motor is provided with a transmission belt connected to the transmission groove (70). The sealing cap (11) is connected to the tank body (10) by bolts. The sealing cap (11) is provided with a first connecting pipe (12), and the bottom end of the tank body (10) is provided with a second connecting pipe (14).
8. A method of using an internal material cooling pipe in a cooling tank according to any one of claims 1-7, characterized in that: Includes the following steps: Step 1, Integrated fluid supply guidance: The coolant in the external liquid supply device is introduced into the rotary support assembly (40) through the coaxial nested pipe assembly on the sealing cover (11). The coaxial nested pipe assembly consists of a coolant inlet pipe (30) and a coolant outlet pipe (20) built into its inner cavity. The outer wall of the coolant inlet pipe (30) is connected to the external liquid supply pipeline through the rotary sealed conveying sleeve (32). The coolant enters the cavity of the coolant inlet pipe (30) through multiple sets of conveying through holes (33) evenly distributed on the coolant inlet pipe (30). Step 2: Enhanced heat transfer through rotational disturbance: Start the servo motor and drive the two coaxially arranged cooling coils (50) to rotate synchronously in the tank (10) through the rotating support assembly (40). At the same time, the coolant in step 1 is distributed by the rotating support assembly (40) to one of the cooling coils (50). The rotation of the cooling coils (50) creates mechanical disturbance to the material in the tank, so that the material can fully contact the outer wall of the two cooling coils (50) to complete the heat exchange. Step 3, Isolation Loop Export: After heat exchange, the coolant flows into another set of cooling coils (50) through the annular connecting pipe (52) at the bottom of the two sets of cooling coils (50), and then is introduced into the coolant discharge pipe (20) of the coaxial nested pipe assembly through the double cavity isolation structure in the rotating support assembly (40). Finally, it is discharged from the coolant discharge pipe (20) to the recovery end of the external liquid supply equipment, forming a closed loop of "liquid supply-heat exchange-recovery".
9. The method of using the internal material cooling pipe of a cooling tank according to claim 2, characterized in that: In step 2, "the servo motor drives the two sets of cooling coils (50) to rotate through the rotating support assembly (40)" specifically means: The servo motor fixed on the sealing cover (11) is started. The motor shaft of the servo motor is connected to the transmission plate (60) on the outer wall of the coolant discharge pipe (20) of the coaxial nested pipe assembly through the transmission belt, which drives the coolant discharge pipe (20), the rotating support assembly (40) and the two sets of cooling coils (50) to rotate synchronously around the same axis. The annular rotating shell (43) of the rotating support assembly (40) cooperates with the annular guide groove (111) on the sealing cover (11) through the guide ring (41) to constrain the rotation trajectory to avoid eccentric vibration and realize the integrated operation of "drive-support-guide".
10. The method of using the internal material cooling pipe of a cooling tank according to claim 8, characterized in that: In step 1, "coolant is distributed by the rotating support assembly (40)" and in step 3, "coolant is introduced into the inner tube through the dual-cavity isolation structure" specifically refer to: The annular rotating housing (43) of the rotating support assembly (40) is divided into two independent cavities by two sets of blocking blocks (45). The coolant in step 1 flows into the first cavity through multiple sets of conveying connection pipes (34) between the coolant inlet pipe (30) and the annular rotating housing (43), and is only distributed to a set of cooling coils (50) connected to the first cavity. In step 3, the coolant flows into the second cavity of the annular rotating shell (43) through another set of cooling coils (50), and then is introduced into the coolant discharge pipe (20) through multiple sets of output connection pipes (21) between the coolant discharge pipe (20) and the annular rotating shell (43). The coolant is physically isolated by the dual cavities to achieve "no mixing of the inlet and outlet paths".