用于35kV及以下电缆的聚丙烯绝缘材料及制备方法

By using a combination of surface-hydroxylated nano-boron nitride and maleic anhydride-grafted hydrogenated styrene-butadiene-styrene block copolymer in high-voltage cable insulation materials and employing a "two-step" masterbatch pretreatment process, the problem of achieving both thermal conductivity and insulation properties in high-voltage cable insulation materials was solved. This process enabled uniform dispersion of nano-boron nitride in a polypropylene matrix, thereby improving the thermal conductivity and insulation performance of the material.

CN121045680BActive Publication Date: 2026-07-17XIAOXIONGMAO WIRECABLE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAOXIONGMAO WIRECABLE CO LTD
Filing Date
2025-09-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing high-voltage cable insulation materials cannot simultaneously possess both high thermal conductivity and high insulation. Simple mechanical blending modification methods often lead to uneven dispersion, agglomeration, or poor interface of the filler, affecting the breakdown strength and thermal conductivity of the material.

Method used

Surface-hydroxylated boron nitride nanoparticles are used as the core functional filler, and maleic anhydride-grafted hydrogenated styrene-butadiene-styrene block copolymer is used as a compatibilizer. Through a unique "two-step" masterbatch pretreatment process, uniform dispersion of boron nitride nanoparticles is achieved in the polypropylene matrix. Combined with rare earth β-crystal nucleating agents, the microstructure of the material is improved.

Benefits of technology

This method achieves monolayer-level and uniform dispersion of nano-boron nitride in a polypropylene matrix at extremely low addition levels, constructing an efficient phonon transport channel, significantly improving the thermal conductivity and insulation properties of the composite material, avoiding electric field distortion, and balancing the material's excellent insulation performance with significantly enhanced thermal conductivity.

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Abstract

本发明公开用于35kV及以下电缆的聚丙烯绝缘材料及制备方法,具体涉及先进石化化工新材料领域。该材料由高结晶均聚聚丙烯、高橡胶含量抗冲共聚聚丙烯、表面羟基化纳米氮化硼、抗氧剂1010、稀土类β晶成核剂、马来酸酐接枝氢化苯乙烯‑丁二烯‑苯乙烯嵌段共聚物及叔丁基枯基过氧化物组成。其核心在于采用独特的母粒预处理工艺:先利用SEBS‑g‑MAH的马来酸酐基团与氮化硼表面羟基反应制备纳米复合母粒,极大改善填料分散与界面相容性;再制备β晶成核剂母粒以确保均匀分布。该方法解决了绝缘材料高绝缘性与高导热性难以兼得的技术难题,所得材料具有极高的直流击穿场强,完全满足35kV及以下电压等级电缆对绝缘材料的苛刻要求。
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