A spray system for heatstroke prevention and dust suppression on climbing scaffolding at construction sites.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-14
AI Technical Summary
[0003]传统的爬架喷淋方式通常采用临时布设管路及固定喷头的方式,这类方案存在诸多不足:其一,喷淋点位置难以随施工进度灵活调整,导致喷淋覆盖范围不均,影响抑尘与降温效果;其二,传统喷淋装置安装、拆卸及维护繁琐,易受施工环境中钢管、脚手架结构干扰,布置难度大;其三,喷头长期暴露在施工环境中,易受外部碰撞、杂物堵塞及环境腐蚀,可靠性较低
[0019]本发明中的开合防护单元在展开并由旋转驱动单元驱动旋转时,能够产生定向的横向气流,主动扩大水雾的喷射面积和覆盖范围。与传统被动式喷淋不同,该设计将除尘面积提升了数倍,显著增强了对空气中PM2.5、PM10等颗粒物的吸附能力,从而实现了更高效的防暑降温和除尘效果。
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Figure CN121060207B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building dust removal technology, and in particular to a spray device for heatstroke prevention and dust removal on climbing scaffolding at building construction sites. Background Technology
[0002] With the continuous development of the construction industry, the construction of high-rise and super high-rise buildings has become increasingly common, and the control of construction safety and the construction environment has received more and more attention. Climbing scaffolds, as a temporary structure that saves construction space and improves construction efficiency, are widely used on construction sites. However, the outside of the climbing scaffolds usually requires spraying to suppress construction dust, reduce fire risks, and cool the working environment.
[0003] Traditional sprinkler systems for climbing scaffolds typically employ temporary piping and fixed sprinkler heads. This approach has several drawbacks: First, the location of sprinkler points is difficult to adjust flexibly with the construction progress, resulting in uneven sprinkler coverage and affecting dust suppression and cooling effects. Second, the installation, dismantling, and maintenance of traditional sprinkler systems are cumbersome and easily affected by steel pipes and scaffolding structures in the construction environment, making layout difficult. Third, the sprinkler heads are exposed to the construction environment for extended periods, making them susceptible to external impacts, debris blockage, and environmental corrosion, resulting in low reliability.
[0004] How to solve the above-mentioned technical problems is the challenge facing this invention. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a reasonably designed, safe, and reliable spraying device for heatstroke prevention and dust removal on climbing scaffolding in construction sites. Through modular design, adjustable structure, and innovative protective spraying components, it achieves efficient, flexible, and safe heatstroke prevention and dust removal, effectively overcoming the deficiencies of existing technologies.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a spray device for heatstroke prevention and dust removal for climbing scaffolding at a construction site, comprising: at least one set of ring-shaped pipelines arranged along the outer periphery of the climbing scaffolding, and fixedly installed on the climbing scaffolding by a climbing scaffolding fixing mechanism; Several installation and control mechanisms are arranged along the outer periphery of the building climbing frame and installed on the building climbing frame, which serve as the basis for the installation and control of the sprinkler points; Several spray components are installed on the control bracket mechanism and are connected to the ring pipeline through a connecting hose module, and spray points are provided on them; Several protective spray components are installed on the spray component; The central control mechanism is located on the floor and is connected to the ring pipeline, the sprinkler assembly and the protective sprinkler assembly to control the sprinkler operation.
[0007] More preferably, the ring-shaped conduit includes: Several sections of ring-shaped pipes are arranged sequentially along the outer perimeter of the building's climbing scaffolding; Several connectors are used to connect adjacent annular pipes; A delivery pipeline unit for connecting to the central control mechanism; End caps are installed at the end of the annular pipeline; The connector includes: a plurality of connecting tees, a plurality of connecting joints, and a plurality of corner connectors, wherein one passage of the connecting tee is used to connect to the connecting hose module, and the other two passages are used to connect to the adjacent circumferential pipe; the connecting joints are used to connect to the adjacent circumferential pipe; and the corner connectors are located at the corners of the circumferential pipes.
[0008] More preferably, the protective netting of the climbing scaffold is provided with a plurality of adjustable slots, and each adjustable slot corresponds one-to-one with the installation and adjustment mechanism, wherein the installation and adjustment mechanism includes: The reference mounting bracket is installed on the building climbing frame and serves as the mounting base for the installation and control mechanism; The adjustment and installation components are installed on the reference installation bracket and are used to adjust the horizontal and vertical positions of the spray points relative to the building climbing frame, thereby changing the spacing and arrangement of the spray points; The protective support assembly is installed on the building climbing scaffold. It penetrates the protective net through the regulating slot and works in conjunction with the regulating installation assembly to enable the spray assembly to penetrate the protective net of the building climbing scaffold, while also serving as a hole-filling structure for the protective net.
[0009] Furthermore, the reference mounting bracket includes: A reference base has several reference grooves, reference screws that mate with the reference grooves, and a stable base that mates with the protective bracket assembly. Two sliding supports, including locking parts connected to the building climbing frame, wherein the locking parts are provided with a plurality of sliding rods that slide in cooperation with the reference sliding groove; And a control bracket, which is fixedly installed on the reference base, and the control mounting assembly is installed on it.
[0010] Preferably, the sliding rods on the two sliding supports are arranged alternately.
[0011] Furthermore, the control installation component includes: Two sets of control rotating frame units are symmetrically arranged and rotatably mounted on the control bracket; Two sets of stabilizing control units are symmetrically arranged on the control bracket and cooperate with the control rotating frame unit arranged on the same side. The control drive unit is mounted on the control bracket and serves as the drive source for the control rotating frame unit; And a control mounting bracket is provided between the two sets of control rotating frame units, one end of which is connected to the control rotating frame unit, and the other end of which is provided with a mounting base for connecting the spray assembly.
[0012] Furthermore, the control and adjustment frame unit includes: The adjustment shaft is rotatably mounted on the adjustment bracket. The control base plate is located at one end of the rotating shaft, and a connecting base piece that is connected to the control mounting bracket is provided on it.
[0013] Furthermore, the regulation and stabilization unit includes: A stabilizing bearing is mounted on the regulating bracket and rotates in conjunction with the regulating shaft. A stabilizing gear is mounted on the regulating shaft; And a smoothing gear set, which is mounted on the control bracket and meshes with the smoothing gear.
[0014] Furthermore, the regulating mounting bracket includes; Two mounting side plates, one end of which is provided with a mounting base plate connected to the connecting base, and the other end of which is provided with a mounting base frame connected to the mounting frame; The lifting mounting plate has a lifting rotating groove at one end, and a steering roller that cooperates with the connecting hose module is provided on the lifting rotating groove. A first connecting groove for connecting two mounting side plates is provided on the roller. The mounting top plate has several second connecting grooves for connecting two mounting side plates; And several mounting rods, set between the two mounting side plates.
[0015] Furthermore, the protective bracket assembly includes: A protective base frame is provided with a protective sliding groove, and a stable connecting frame connected to the reference mounting bracket is provided on it. The protective slide is slidably installed in the protective slide groove, and a closed mesh is provided on it to close the control groove, and a protective groove is provided on it. And a guide roller unit, which is installed on the protective base frame and cooperates with the protective through groove, and facilitates the adjustment of the installation components through the protective through groove.
[0016] Furthermore, the guide roller unit includes: A guide frame is installed on the protective slide. The guide bracket is symmetrically arranged on the guide base frame and cooperates with the protective through groove; And a guide roller shaft, mounted on the guide bracket, and provided thereon with a guide roller wheel that cooperates with the adjustment and mounting assembly.
[0017] More preferably, the spray assembly includes: The spray frame is fixedly installed on the installation and control mechanism; A spray base cylinder is fixedly installed on the spray frame, and one end of it is provided with a connecting base pipe that is connected to the connecting hose module, and the other end of it is provided with a spray base pipe. Atomizing nozzles are installed on the spray base pipe; The protective cylinder frame is fixedly installed on the spray base cylinder, and the protective spray assembly is installed on the protective cylinder frame. More preferably, the protective spray assembly includes: The rotating cylinder frame is fitted onto the spray base cylinder and rotates in conjunction with the spray base cylinder; The opening and closing protective unit is fixedly installed on the rotating cylinder frame and serves as a protective component for the atomizing nozzle; And a rotation drive unit, which is fixedly installed on the protective cylinder frame and serves as the rotation drive component for rotating the cylinder frame.
[0018] Furthermore, the opening and closing protection unit includes: Several protective panels are evenly arranged along the circumferential direction of the rotating cylinder frame, and are hinged to the rotating cylinder frame. When they are unfolded, they are arranged in a ring shape, and when they are contracted, they are gathered to the center. And an opening and closing drive module, which is installed on the rotating cylinder frame and serves as the drive source for the opening and closing action of several protective panels; Furthermore, the rotary drive unit includes: Several rotating base slots are provided on the protective cylinder frame; Several rotary bearings are installed on the rotary base groove, and the rotary cylinder frame is provided with stabilizing screws that cooperate with the rotary bearings; A rotating base frame is installed on the protective cylinder frame, and a number of rotating guide wheels are provided on it; A rotating gear disc is mounted on the rotating cylinder frame and meshes with the rotating guide wheel; And a rotary drive component, which is installed on the protective cylinder frame and serves as the drive source for the rotational movement of the protective cylinder frame.
[0019] When the opening and closing protective unit of this invention unfolds and is driven to rotate by the rotation drive unit, it can generate a directional lateral airflow, actively expanding the spray area and coverage of the water mist. Unlike traditional passive spraying, this design increases the dust removal area several times, significantly enhancing the adsorption capacity for PM2.5, PM10 and other particulate matter in the air, thereby achieving a more efficient heatstroke prevention and dust removal effect.
[0020] This invention employs a fully modular design, allowing for quick disassembly and assembly of all components. In particular, the central control mechanism is integrated into a mobile control vehicle, enabling the entire system to move flexibly between different floors as construction progresses, eliminating the need for repeated installations, significantly saving manpower and resources, and reducing operating costs.
[0021] The installation and control mechanism in this invention enables precise positioning and adjustment of the spray assembly in both horizontal and vertical directions. This allows for flexible layout based on the specific shape of the building facade and operational requirements, and ensures that the spray points are always in the optimal working position without damaging the climbing scaffold structure, thus achieving targeted dust suppression in specific areas.
[0022] The protective support assembly in this invention cleverly serves as a patching structure for the protective netting while simultaneously installing sprinkler points. It effectively seals openings created during installation, maintaining the integrity of the netting, preventing debris from falling, and ensuring construction safety. Furthermore, its integrated design allows the device to blend seamlessly with the climbing scaffold, preserving the cleanliness and aesthetics of the building's exterior.
[0023] The positioning U-shaped rod and sliding groove in the climbing scaffold fixing mechanism of this invention ensure that the circumferential pipeline is firmly clamped in both straight sections and corners, effectively resisting the influence of external environmental factors such as wind and vibration. The stability of the entire system provides reliable protection for high-altitude operations and improves the safety of equipment use. Attached Figure Description
[0024] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 This is a three-dimensional schematic diagram of a portion of the structure of the present invention; Figure 3 This is a schematic diagram of point A in the present invention; Figure 4 This is a first-view overall schematic diagram of the installation and control mechanism of the present invention. Figure 5 This is a schematic diagram of point B in the present invention; Figure 6 This is a schematic diagram of the installation and control mechanism of the present invention from a second perspective. Figure 7 This is a first-person exploded view of the installation and control mechanism of the present invention. Figure 8 This is a schematic diagram of point C in the present invention; Figure 9 This is an exploded view of the installation and control mechanism of the present invention from a second perspective; Figure 10 This is a schematic diagram illustrating the cooperation between the spray assembly and the protective spray assembly of the present invention; Figure 11 This is an explosion diagram of the spray assembly and protective spray assembly of the present invention.
[0025] The attached figures are labeled as follows: 100, circumferential piping; 110, climbing frame fixing mechanism; 120, installation and control mechanism; 130, central control mechanism; 400, reference mounting bracket; 410, reference base; 411, reference slide groove; 412, reference screw; 420, stable base frame; 430, sliding bracket; 431, locking part; 432, sliding rod; 440, control bracket; 500, control installation assembly; 510, control rotating frame unit; 511, control rotating shaft; 512. Control base plate; 513. Connecting base component; 520. Control and stabilization unit; 521. Stabilization bearing; 522. Stabilization gear; 523. Stabilization gear set; 530. Control and drive unit; 540. Control and mounting bracket; 541. Mounting side plate; 542. Mounting base plate; 543. Mounting frame; 544. Lifting mounting plate; 545. Lifting trough; 546. Steering roller; 547. First connecting trough; 548. Mounting top plate; 549. Second connecting trough; 550 600. Mounting rods; 610. Protective support assembly; 620. Protective base frame; 630. Protective slide rail; 640. Stabilizing link; 650. Protective slide rail; 660. Enclosed mesh panel; 670. Protective through groove; 671. Guide roller shaft unit; 672. Guide base frame; 673. Guide support; 674. Guide roller shaft; 680. Linkage drive unit; 690. Extrusion stabilization unit; 700. Spray assembly; 710. Spray link; 720. Spray 730. Base cylinder; 740. Connecting base pipe; 750. Spray base pipe; 760. Atomizing nozzle; 800. Protective cylinder frame; 810. Protective spray assembly; 820. Rotating cylinder frame; 821. Opening and closing protective unit; 822. Protective display plate; 823. Opening and closing drive module; 830. Rotation drive unit; 831. Rotating base groove; 832. Rotating bearing; 833. Stabilizing screw; 834. Rotating base frame; 835. Rotating guide wheel; 836. Rotating gear plate; 837. Rotation drive component. Detailed Implementation
[0026] See Figures 1 to 11As shown, a spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site includes: at least one set of circumferential pipes 100 arranged along the outer periphery of the climbing scaffold and fixedly installed on the climbing scaffold by a climbing scaffold fixing mechanism 110; the main pipe is mainly used to transport dust removal water source, and is arranged in a circumferential manner along the overall outline of the climbing scaffold to ensure that the dust removal water source can be evenly distributed to each spraying point. Several installation and control mechanisms 120 are arranged along the outer periphery of the building climbing frame and installed on the building climbing frame. They serve as the basis for the installation and control of the spray points. As a bridge between the spray assembly 700 and the building climbing frame, they not only provide a stable installation platform, but more importantly, they can realize flexible adjustment of the position of the spray points relative to the climbing frame to adapt to different building facade shapes or specific dust removal needs. Several spraying components 700 are installed on the control support mechanism and connected to the ring pipeline 100 via connecting hose modules. Spraying points are provided on them; they are the functional units that actually perform the spraying operation, and the spraying points, namely atomizing nozzles (750), spray water mist outwards. Through the connecting hose modules, the spraying components 700 obtain water from the ring pipeline 100 to achieve decentralized spraying.
[0027] Several protective spray components 800 are installed on the spray component 700; this is one of the core innovations of the present invention, which not only provides physical protection for the spray points to prevent clogging or damage, but also has a unique auxiliary dust reduction function. The central control mechanism 130 is located on the floor and is connected to the ring pipeline 100, the spray assembly 700 and the protective spray assembly 800. It is used to control the spraying operation. It is the "brain" of the whole device. It is responsible for receiving instructions and sending control signals to the water supply of the ring pipeline 100, the start and stop of each spray assembly 700 and the action of the protective spray assembly 800, so as to ensure that the whole system operates efficiently according to the preset program or actual needs and realizes automated heatstroke prevention and dust removal.
[0028] More preferably, the ring-shaped conduit 100 includes: Several sections of ring-shaped pipes are arranged sequentially along the outer perimeter of the building's climbing scaffolding; Several connectors are used to connect adjacent annular pipes; A delivery pipeline unit is used to connect to the central control mechanism 130; An end cap is installed at the end of the annular pipe 100; it is used to seal the end of the annular pipe 100 to prevent water leakage and ensure that the pipe forms a complete closed or semi-closed loop. The connector includes: a plurality of connecting tees, a plurality of connecting joints, and a plurality of corner connectors, wherein one passage of the connecting tee is used to connect to the connecting hose module, and the other two passages are used to connect to the adjacent circumferential pipe; the connecting joints are used to connect to the adjacent circumferential pipe; and the corner connectors are located at the corners of the circumferential pipes.
[0029] Specifically, the delivery pipeline unit is the physical channel connecting the central control mechanism 130 and the ring pipeline 100. It typically consists of one or more pipes, one end of which is connected to the outlet of the central control mechanism 130, and the other end of which is connected to the ring pipeline 100. It may use threaded connections, quick couplings, flange connections, or welding to ensure the connection is secure and airtight, preventing leakage.
[0030] In addition, considering that they are exposed to the outdoor environment for a long time, corrosion-resistant and pressure-resistant materials are usually required, such as UPVC, PE or stainless steel.
[0031] Furthermore, the connecting hose module consists of a retractable, flexible high-pressure hose. One end is connected to a connecting tee on the circumferential pipeline 100, and the other end is connected to the connecting base pipe 730 of the spray assembly 700. For easy and quick installation and disassembly, quick couplings or clamps are typically used to connect both ends of the hose. The flexibility and retractability of the connecting hose allow the spray assembly 700 to move freely horizontally and vertically under the control of the installation mechanism without causing stress or torsion to the pipeline system, ensuring a smooth water supply. The high-pressure resistance of the hose ensures the safety of the system during operation.
[0032] More preferably, the climbing frame fixing mechanism 110 includes a clamp connector disposed on the climbing frame.
[0033] More preferably, the protective netting of the building climbing scaffold has a plurality of adjustable slots, and the adjustable slots are configured one-to-one with the installation and adjustment mechanism 120, and the installation and adjustment mechanism 120 includes: The reference mounting bracket 400 is installed on the building climbing frame and serves as the mounting base for the installation and control mechanism 120; The regulating installation component 500 is installed on the reference mounting bracket 400 and is used to adjust the horizontal and vertical positions of the spray points relative to the building climbing frame, thereby changing the spacing and arrangement of the spray points. Through its internal transmission structure, it realizes the horizontal and vertical displacement of the spray component 700 relative to the building climbing frame, thereby precisely adjusting the coverage and spacing of the spray points to optimize the dust suppression effect.
[0034] The protective support assembly 600 is installed on the building climbing scaffold. It penetrates the protective netting through a regulating slot and works in conjunction with the regulating installation assembly 500 to allow the sprinkler assembly 700 to penetrate the protective netting, while also serving as a patching structure for the netting. When the sprinkler assembly 700 passes through the protective netting, it effectively fills the gap between the regulating slot and the sprinkler assembly 700, creating a tight "patch" effect. This ensures the integrity of the climbing scaffold protective netting, preventing debris or personnel from falling, while also maintaining the aesthetics of the building facade.
[0035] Furthermore, the reference mounting bracket 400 includes: The reference base 410 has several reference grooves 411, reference screws 412 that cooperate with the reference grooves 411 are provided on it, and a stable base frame 420 that cooperates with the protective bracket assembly 600 is provided on it. Two sliding supports 430 include a locking part 431 connected to the building climbing frame, and the locking part 431 is provided with a plurality of sliding rods 432 that slide in cooperation with the reference sliding groove 411; And a control bracket 440, which is fixedly installed on the reference base 410, and the control mounting assembly 500 is installed on it.
[0036] Specifically, the reference mounting bracket 400, through the cooperation of the sliding rod 432 on the sliding bracket 430 and the reference sliding groove 411 on the reference base 410, realizes the position adjustment of the entire mechanism on the building climbing frame, and is locked by the reference screw 412. The adjustment bracket 440, as the foundation for supporting the adjustment mounting component 500, ensures its stability during operation.
[0037] Preferably, the sliding rods 432 on the two sliding brackets 430 are staggered, which can provide a more uniform force distribution and a more stable sliding guide, reduce shaking, and ensure the stability of the installation and adjustment mechanism 120 during the adjustment process.
[0038] Furthermore, the control installation component 500 includes: Two sets of control rotating frame units 510 are symmetrically arranged and rotatably mounted on the control bracket 440; Two sets of control and stabilization units 520 are symmetrically arranged on the control bracket 440 and cooperate with the control rotating frame unit 510 arranged on the same side. Through mechanical structures such as gear meshing, they ensure that the two sets of control rotating frame units 510 can rotate synchronously and smoothly under the action of the drive unit, so that the control mounting bracket 540 can be accurately adjusted in the horizontal direction. The control drive unit 530 is disposed on the control bracket 440 and serves as the drive source for the control rotating frame unit 510; And a control mounting bracket 540 is provided between two sets of control rotating frame units 510, one end of which is connected to the control rotating frame unit 510, and the other end of which is provided with a mounting base 543 for connecting to the spray assembly 700.
[0039] Furthermore, the control frame unit 510 includes: The control shaft 511 is rotatably mounted on the control bracket 440; The control base plate 512 is located at one end of the rotating shaft, and a connecting base 513 connected to the control mounting bracket 540 is provided on it. The control rotating bracket unit 510 drives the control base plate 512 through the rotation of the control rotating shaft 511, thereby pushing or pulling the control mounting bracket 540 to realize the lateral or longitudinal movement of the spray point.
[0040] Furthermore, the regulation and stabilization unit 520 includes: A stabilizing bearing 521 is mounted on the regulating bracket 440 and rotates in conjunction with the regulating shaft 511; A stabilizing gear 522 is mounted on the regulating shaft 511; And a smoothing gear set 523, which is installed on the regulating bracket 440 and meshes with the smoothing gear 522.
[0041] Specifically, the regulating and stabilizing unit 520 provides smooth rotational support through the stabilizing bearing 521, and the precise meshing of the stabilizing gear 522 and the stabilizing gear set 523 can eliminate gaps and wobbling during rotation, ensuring the accuracy and stability of the regulating and stabilizing frame unit 510 when adjusting its position.
[0042] Furthermore, the regulating mounting bracket 540 includes; Two mounting side plates 541, one end of which is provided with a mounting base plate 542 connected to the connecting base 513, and the other end of which is provided with a mounting base frame 543 connected to the spray assembly 700; The lifting mounting plate 544 has a lifting rotating groove 545 at one end, and a steering roller 546 that cooperates with the connecting hose module is provided on the lifting rotating groove 545. A first connecting groove 547 for connecting two mounting side plates 541 is provided on the roller. The mounting top plate 548 has several second connecting grooves 549 for connecting two mounting side plates 541. And several mounting rods 550, which are set between the two mounting side plates 541.
[0043] The mounting member 550 includes the mounting member 550 and the mounting nut that mates with it.
[0044] Specifically, the control mounting bracket 540, together with the mounting side plate 541, the lifting mounting plate 544, the mounting top plate 548, and the mounting rod 550, forms a stable frame structure to support the spray assembly 700 and to be linked with the control rotating frame unit 510. The steering roller 546, located in the lifting rotating groove 545, provides guidance and support for the connecting hose module, reducing wear and tangling of the hose during the adjustment process.
[0045] Specifically, the control drive unit 530 includes components disposed at one and / or both ends of the control bracket 440, and the control drive unit 530 is configured as a simple drive motor structure, or as a differential drive unit composed of a drive motor and a differential gear; furthermore, the control drive unit 530 can also be configured as a simple transmission structure composed of sprockets / pulleys and chains / belts. Further, it provides mechanical power to drive the control rotating frame unit 510 to rotate, thereby realizing the displacement adjustment of the control mounting assembly 500. Whether it is direct motor drive, differential drive, or chain / belt drive, the core purpose is to precisely control the movement of the spray points.
[0046] Furthermore, the protective bracket assembly 600 includes: The protective base frame 610 has a protective sliding groove 620 and a stable connecting frame 630 connected to the reference mounting bracket 400. The protective slide 640 is slidably installed in the protective slide groove 620, and a closed mesh 650 for closing the control groove is provided on it, and a protective groove 660 is provided on it. And a guide roller unit 670, which is installed on the protective base frame 610 and cooperates with the protective through groove 660, and facilitates the adjustment of the installation component 500 through the protective through groove 660.
[0047] Furthermore, the protective support assembly 600, through the sliding of the protective slide 640 within the protective slide groove 620, ensures that the closed mesh 650 always covers the control channel when the spray assembly 700 is adjusted, thus achieving a dynamic protective mesh patching function. The guide roller unit 670 provides a smooth passage for the control installation assembly 500, reducing friction and jamming.
[0048] Furthermore, the guide roller unit 670 includes: The guide frame 671 is mounted on the protective slide 640; The guide bracket 672 is symmetrically arranged on the guide base 671 and cooperates with the protective through groove 660; And guide roller shaft 673, which is mounted on the guide bracket 672, and is provided with guide roller 674 that cooperates with the adjustment and installation assembly 500.
[0049] Preferably, the protective bracket assembly 600 further includes: The linkage drive unit 680 is installed on the protective base frame 610 and is linked and cooperates with the control and installation component 500. It also acts as the protective slide 640 to lift and lower along the protective slide groove 620. And the extrusion stabilization unit 690 is installed on the protective slide 640 and works in conjunction with the guide roller unit 670.
[0050] Specifically, the linkage drive unit 680 includes a linear drive component mounted on the protective base frame 610, and the linear drive component is electrically linked with the control drive unit 530. In addition, the linkage drive unit 680 also includes a linkage winch mounted on the reference mounting bracket 400, a linkage cable mounted on the linkage winch, a guide wheel assembly mounted on the stabilizing frame 630, and a linkage gear set / transmission structure mounted on the reference mounting bracket 400 and cooperating with the control drive unit 530, and the transmission structure is configured as belt drive or chain drive.
[0051] Preferably, the extrusion stabilization unit 690 includes a linear extrusion structure symmetrically arranged on both sides of the guide roller unit 670. This linear extrusion structure can be composed of hydraulic rods or electric rods, but a compression airbag structure design is preferred. The extrusion stabilization unit 690 employs a linear extrusion structure, such as a hydraulic rod, electric rod, or compression airbag, to provide inward pressure, ensuring that the protective slide 640 fits tightly within the protective groove 620, thereby further improving its stability and wind resistance during spraying operations.
[0052] Preferably, there are two stabilizing brackets 630, which are located at the top and bottom ends of the protective base frame 610 respectively, and are connected to the stabilizing base frame 420 in the reference mounting bracket 400. The stabilizing base frame 420 is provided with a stabilizing structure, which is similar to the connection structure formed by the reference slide groove 411, the reference screw 412, and the sliding bracket 430 in the reference mounting bracket 400.
[0053] Specifically, the stabilizing frame 630 and the stabilizing structure work together to establish multiple fixation points between the protective base frame 610 and the reference mounting bracket 400, forming a more robust whole and further enhancing the wind and earthquake resistance of the entire installation and control mechanism 120.
[0054] More preferably, the spray assembly 700 includes: The spray frame 710 is fixedly installed on the installation and control mechanism 120; The spray base cylinder 720 is fixedly installed on the spray frame 710, and one end of it is provided with a connecting base pipe 730 connected to the connecting hose module, and the other end of it is provided with a spray base pipe 740. The atomizing nozzle 750 is installed on the spray base pipe 740; it is the core component of the spray assembly 700. Through precise structural design, it decomposes water flow into tiny water mist particles to achieve efficient heatstroke prevention and dust removal effects. The protective cylinder frame 760 is fixedly installed on the spray base cylinder 720, and the protective spray assembly 800 is installed on the protective cylinder frame 760. More preferably, the protective spray assembly 800 includes: The rotating cylinder frame 810 is sleeved on the spray base cylinder 720 and rotates in cooperation with the spray base cylinder 720; The opening and closing protection unit 820 is fixedly installed on the rotating cylinder frame 810 and serves as a protective component for the atomizing nozzle 750. It is the most innovative component, which not only protects the atomizing nozzle 750 from external pollution or damage by "closing" when not in operation, but also "unfolds" when in operation and works in coordination with the rotating drive unit 830 to actively adjust the spray coverage range. A rotary drive unit 830 is fixedly installed on the protective cylinder frame 760 and serves as the rotary drive component of the rotating cylinder frame 810. The rotary drive unit 830 provides power to drive the rotating cylinder frame 810 to rotate around the spray base cylinder 720, thereby driving the opening and closing protective unit 820 to rotate.
[0055] Furthermore, the opening and closing protection unit 820 includes: Several protective panels 821 are evenly arranged along the circumferential direction of the rotating cylinder frame 810, and are hinged to the rotating cylinder frame 810. When unfolded, they expand in a ring shape, and when retracted, they close to the center. Through the hinge structure, under the action of the opening and closing drive module 822, they unfold outward or retract inward like petals. When unfolded and rotating with the rotating cylinder frame 810, they can generate a lateral airflow, which can drive the water mist to spread outward, significantly expanding the spray coverage area and improving dust removal efficiency. When retracted, they completely enclose the atomizing nozzle 750, providing protection. And the opening and closing drive module 822 is installed on the rotating cylinder frame 810 and serves as the drive source for the opening and closing actions of several protective panels 821; it mainly provides mechanical force and precisely controls the opening and closing actions of each protective panel 821 through mechanisms such as linkages, gears or cams.
[0056] Furthermore, the opening / closing drive module 822 includes: A drive collar is sleeved on the rotating cylinder frame 810; An opening and closing drive component is mounted on the rotating cylinder frame 810 and moves along the axial direction of the rotating cylinder frame 810 as a drive collar. And several opening and closing connecting rods, one end of which is rotatably connected to the drive collar, and the other end of which is rotatably connected to the protective display piece 821.
[0057] Furthermore, the rotary drive unit 830 includes: Several rotating base grooves 831 are formed on the protective cylinder 760; Several rotary bearings 832 are installed on the rotary base groove 831, and the rotating cylinder frame 810 is provided with stabilizing screws 833 that cooperate with the rotary bearings 832; A rotating base frame 834 is installed on the protective cylinder frame 760, and a plurality of rotating guide wheels 835 are provided on it; The rotating gear disk 836 is mounted on the rotating cylinder frame 810 and meshes with the rotating guide wheel 835. A rotary drive component 837 is mounted on the protective cylinder frame 760 and serves as the drive source for the rotational movement of the protective cylinder frame 760. Driven by the rotary drive component 837, the rotating gear disk 836 meshes with the rotating guide wheel 835, causing the rotating cylinder frame 810 to rotate smoothly around the spray base cylinder 720. The rotating bearing 832 and the stabilizing screw 833 ensure stability and accuracy during rotation.
[0058] Specifically, the rotary drive component 837 can be configured as a simple drive motor structure, or as a rotary drive component 837 consisting of a drive motor and a differential gear; in addition, the rotary drive component 837 can also be configured as a simple transmission structure consisting of sprockets / pulleys and chains / belts. The rotary drive component 837 converts electrical energy into mechanical energy to precisely control the rotation speed and direction of the rotating cylinder frame 810, thereby achieving fine adjustment of the diffusion range and direction of the sprayed water mist.
[0059] Furthermore, the central control mechanism 130 includes: The central control vehicle, installed on each floor, has a water supply module connected to the ring pipeline 100. As the physical carrier of the entire system, it typically has casters or rails at its bottom, allowing the entire mechanism to move easily within the floor and adapt to the sprinkler needs of different construction stages and areas. The central control vehicle also features storage space or hooks for storing tools and spare parts, further enhancing its functionality.
[0060] The water supply module is a core component of the central control mechanism 130, installed on the central control vehicle, and includes a water tank, a water pump, and a water outlet control unit. The water tank stores water to ensure continuous system operation; the water pump provides stable water pressure, transporting water from the water tank through the delivery pipeline unit to the ring pipeline 100, serving as the power source for the normal operation of the entire sprinkler system; and the water outlet control unit includes a solenoid valve / pneumatic valve located at the water outlet end, used to control the start and stop of water flow and regulate the flow rate.
[0061] The electrical control module is also installed on the central control unit, including a main controller such as a PLC or microcontroller, a power supply module, an input / output module, and a communication module. It is responsible for processing control commands, receiving sensor signals, and precisely controlling the start and stop of the water pump, the switching on and off of the sprinkler assembly 700, and the operation of the protective sprinkler assembly 800.
[0062] The electronic control module mainly includes: The control unit, installed inside the central control vehicle, is used to process externally input control commands or execute preset spraying programs. The pressure monitoring and safety protection unit detects water pressure parameters in real time and issues an alarm and automatically shuts off the water circuit when overpressure or leakage occurs. The signal communication unit can be connected to the spray assembly 700, the control mechanism 120 and the environmental sensor on the ring pipeline 100 via wired / wireless means to realize remote start / stop and automatic control. The power supply unit, including the battery and charging interface, provides independent power supply for the central control vehicle moving system and its water supply module; The environmental sensing unit can be equipped with sensors such as temperature, humidity, and smoke to collect environmental data and link with the control host to automatically start the sprinkler operation when preset conditions are met.
[0063] In addition, the central control vehicle is equipped with a human-machine interface. For ease of operation, it also features a control panel, which typically includes a power indicator light, a working status indicator light, an emergency stop button, and an operation screen. Operators can monitor the system status in real time through the screen and manually adjust the spray mode.
[0064] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this invention should also be within the protection scope of this invention.
Claims
1. A spraying device for heatstroke prevention and dust removal on climbing scaffolding at construction sites, characterized in that, include: At least one set of ring-shaped pipes is arranged along the outer perimeter of the building climbing frame, and is fixedly installed on the building climbing frame by the climbing frame fixing mechanism; Several installation and control mechanisms are arranged along the outer perimeter of the building climbing frame and installed on the building climbing frame, which serve as the basis for the installation and control of the sprinkler points; Several spray components are installed on the control bracket mechanism and are connected to the ring pipeline through a connecting hose module, and spray points are provided on them; Several protective spray components are installed on the spray component; The central control mechanism is located on the floor and is connected to the ring pipeline, the sprinkler assembly and the protective sprinkler assembly to control the sprinkler operation. The protective netting of the climbing scaffold is provided with several adjustable slots, and each adjustable slot corresponds to an installation and control mechanism. The installation and control mechanism includes: The reference mounting bracket is installed on the building climbing frame and serves as the mounting base for the installation and control mechanism; The adjustment and installation components are installed on the reference installation bracket and are used to adjust the horizontal and vertical positions of the spray points relative to the building climbing frame, thereby changing the spacing and arrangement of the spray points; The protective support assembly is installed on the building climbing scaffold. It penetrates the protective net through the regulating slot and works in conjunction with the regulating installation assembly to enable the spray assembly to penetrate the building climbing scaffold protective net, while also serving as a hole-filling structure for the protective net. The control installation component includes: Two sets of control rotating frame units are symmetrically arranged and rotatably mounted on the reference mounting bracket; Two sets of control and stabilization units are symmetrically arranged on the reference mounting bracket and cooperate with the control and stabilization rotating frame unit arranged on the same side. The control drive unit is mounted on the reference mounting bracket and serves as the drive source for the control rotating frame unit; And a control mounting bracket, which is set between two sets of control rotating frame units, one end of which is connected to the control rotating frame unit, and a mounting base for connecting the spray assembly is provided at one end of which. The protective bracket assembly includes: A protective base frame is provided with a protective sliding groove, and a stable connecting frame connected to the reference mounting bracket is provided on it. The protective slide is slidably installed in the protective slide groove, and a closed mesh is provided on it to close the control groove, and a protective groove is provided on it. And a guide roller unit, which is installed on the protective base frame and cooperates with the protective through groove, and facilitates the adjustment of the installation components through the protective through groove; The guide roller unit includes: A guide frame is installed on the protective slide. The guide bracket is symmetrically arranged on the guide base frame and cooperates with the protective through groove; And a guide roller shaft, mounted on the guide bracket, and provided thereon with a guide roller wheel that cooperates with the adjustment and installation assembly.
2. The spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 1, characterized in that, The ring-shaped pipeline includes: Several sections of ring-shaped pipes are arranged sequentially along the outer perimeter of the building's climbing scaffolding; Several connectors are used to connect adjacent annular pipes; A delivery pipeline unit for connecting to the central control mechanism; End caps are installed at the end of the annular pipeline; The connector includes: a plurality of connecting tees, a plurality of connecting joints, and a plurality of corner connectors, wherein one passage of the connecting tee is used to connect to the connecting hose module, and the other two passages are used to connect to the adjacent circumferential pipe; the connecting joints are used to connect to the adjacent circumferential pipe; and the corner connectors are located at the corners of the circumferential pipes.
3. A spray device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 2, characterized in that, The reference mounting bracket includes: A reference base has several reference grooves, reference screws that mate with the reference grooves, and a stable base that mates with the protective bracket assembly. Two sliding supports, including locking parts connected to the building climbing frame, wherein the locking parts are provided with a plurality of sliding rods that slide in cooperation with the reference sliding groove; And a control bracket, which is fixedly installed on the reference base, and the control mounting assembly is installed on it.
4. A spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 1, characterized in that, The control and transfer unit includes: The adjustment shaft is rotatably mounted on the adjustment bracket. The control base plate is located at one end of the rotating shaft, and a connecting base piece that is connected to the control mounting bracket is provided on it; The regulation and stabilization unit includes: A stabilizing bearing is mounted on the regulating bracket and rotates in conjunction with the regulating shaft. A stabilizing gear is mounted on the regulating shaft; And a smoothing gear set, which is mounted on the regulating bracket and meshes with the smoothing gear; The control mounting bracket includes; Two mounting side plates, one end of which is provided with a mounting base plate connected to the connecting base, and the other end of which is provided with a mounting base frame connected to the mounting frame; The lifting mounting plate has a lifting rotating groove at one end, and a steering roller that cooperates with the connecting hose module is provided on the lifting rotating groove. A first connecting groove for connecting two mounting side plates is provided on the roller. The mounting top plate has several second connecting grooves for connecting two mounting side plates; And several mounting rods, set between the two mounting side plates.
5. A spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 1, characterized in that, The spray assembly includes: The spray frame is fixedly installed on the installation and control mechanism; A spray base cylinder is fixedly installed on the spray frame, and one end of it is provided with a connecting base pipe that is connected to the connecting hose module, and the other end of it is provided with a spray base pipe. Atomizing nozzles are installed on the spray base pipe; The protective cylinder frame is fixedly installed on the spray base cylinder, and the protective spray assembly is installed on the protective cylinder frame. The protective spray assembly includes: The rotating cylinder frame is fitted onto the spray base cylinder and rotates in conjunction with the spray base cylinder; The opening and closing protective unit is fixedly installed on the rotating cylinder frame and serves as a protective component for the atomizing nozzle; And a rotation drive unit, which is fixedly installed on the protective cylinder frame and serves as the rotation drive component for rotating the cylinder frame.
6. A spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 5, characterized in that, The opening and closing protection unit includes: Several protective panels are evenly arranged along the circumferential direction of the rotating cylinder frame, and are hinged to the rotating cylinder frame. When they are unfolded, they are arranged in a ring shape, and when they are contracted, they are gathered to the center. And an opening and closing drive module, which is installed on the rotating cylinder frame and serves as the drive source for the opening and closing action of several protective panels.
7. A spraying device for heatstroke prevention and dust removal on a climbing scaffold at a construction site as described in claim 5, characterized in that, The rotation drive unit includes: Several rotating base slots are provided on the protective cylinder frame; Several rotary bearings are installed on the rotary base groove, and the rotary cylinder frame is provided with stabilizing screws that cooperate with the rotary bearings; A rotating base frame is installed on the protective cylinder frame, and a number of rotating guide wheels are provided on it; A rotating gear disc is mounted on the rotating cylinder frame and meshes with the rotating guide wheel; And a rotary drive component, which is installed on the protective cylinder frame and serves as the drive source for the rotational movement of the protective cylinder frame.
Citation Information
Patent Citations
Fixed climbing frame spraying device based on public building construction
CN220779542U
Maintenance device suitable for hydraulic creeping formwork construction
CN222152464U