Airbag spring assembly apparatus
Patent Information
- Application Number
- CN202511068904.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2045-07-31
AI Technical Summary
一方面,各工序之间的衔接不够紧密,导致组装效率低下
本发明的气囊游丝组装设备通过设置相邻的第一工作台和第二工作台,并在第一工作台上配备转盘以及依次对应的壳体上料装置、注油装置、零件安装装置、喷油装置和转运剔除装置,第二工作台上设置流转装置以及贴标压紧装置、部件上料装置和检测装置,实现了气囊游丝组装全过程的高度自动化与集成化。各装置之间紧密配合、有序衔接,大大提高了组装效率,减少了人工干预,降低了人力成本,同时也避免了人工搬运带来的工件损伤风险。在检测环节,能够精准地对工件的标签和性能进行检测,有效筛选出不良品,保障了产品的质量安全,提升了整体的生产效益和产品质量。
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Figure CN121083278B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive technology, and more specifically to an airbag clock spring assembly device. Background Technology
[0002] Traditional assembly methods for airbag clock springs often have several drawbacks. Firstly, the coordination between different processes is not tight enough, leading to low assembly efficiency. For example, steps such as shell loading, oiling, parts installation, and oil spraying are usually performed separately, requiring frequent manual handling and transfer of workpieces. This not only consumes a lot of manpower and time but also easily causes damage to the workpieces during handling, affecting product quality. Secondly, the inspection process for assembled workpieces is inadequate. Manual inspection is typically used, making it difficult to accurately determine label adhesion and the quality of parts installation. This allows some defective products with potential safety hazards to enter the market, creating safety risks for subsequent use.
[0003] Based on the above, this invention proposes an airbag hairspring assembly device, which can effectively solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to provide an airbag hairspring assembly device. This airbag hairspring assembly device of the present invention achieves a high degree of automation and integration of the entire airbag hairspring assembly process by setting up adjacent first and second worktables. The first worktable is equipped with a turntable and corresponding housing feeding device, oiling device, parts mounting device, oil spraying device, and transfer and rejection device. The second worktable is equipped with a transfer device, labeling and pressing device, parts feeding device, and detection device. The close cooperation and orderly connection between the various devices greatly improves assembly efficiency, reduces manual intervention, lowers labor costs, and avoids the risk of workpiece damage caused by manual handling. In the detection stage, the device can accurately detect the labels and performance of the workpieces, effectively screening out defective products, ensuring product quality and safety, and improving overall production efficiency and product quality.
[0005] This invention is achieved through the following technical solution: An airbag spiral spring assembly device includes an adjacent first workbench and a second workbench. The first workbench is provided with a turntable, and the turntable is provided with multiple workstations. Around the corresponding workstations of the turntable, a shell feeding device, an oil injection device, a parts mounting device, an oil spraying device, and a transfer and rejection device are arranged in sequence on the first workbench. The second workbench is provided with a transfer device, and along the transfer device, a labeling and pressing device, a component feeding device, and a detection device are arranged in sequence on the second workbench. The housing loading device is used to place the housing onto the workstation; the oiling device is used to inject lubricating oil into the location where the part is to be installed; the part mounting device is used to install the part; the oil spraying device is used to spray lubricating oil onto the location where the part is installed; the transfer and rejection device is used to reject defective workpieces and transfer good workpieces to the labeling and pressing device; the labeling and pressing device is used to affix labels to the workpieces and press the labels firmly; the component loading device is used to install components onto the workpieces; and the detection device is used to detect the labels and performance of the processed workpieces.
[0006] The purpose of this invention is to provide an airbag hairspring assembly device. This airbag hairspring assembly device of the present invention achieves a high degree of automation and integration of the entire airbag hairspring assembly process by setting up adjacent first and second worktables. The first worktable is equipped with a turntable and corresponding housing feeding device, oiling device, parts mounting device, oil spraying device, and transfer and rejection device. The second worktable is equipped with a transfer device, labeling and pressing device, parts feeding device, and detection device. The close cooperation and orderly connection between the various devices greatly improves assembly efficiency, reduces manual intervention, lowers labor costs, and avoids the risk of workpiece damage caused by manual handling. In the detection stage, the device can accurately detect the labels and performance of the workpieces, effectively screening out defective products, ensuring product quality and safety, and improving overall production efficiency and product quality.
[0007] Preferably, the shell feeding device includes a shell feeding conveying mechanism, a shell feeding flipping mechanism, and a shell feeding clamping mechanism. The shell feeding conveying mechanism is used to convey the shell to a position that the shell feeding flipping mechanism can clamp. The shell feeding flipping mechanism is used to flip the shell. The shell feeding clamping mechanism is used to clamp the shell onto the workstation. The shell feeding and conveying mechanism includes a shell feeding conveyor belt, shell feeding and conveying support seats are provided on both sides of the shell feeding conveyor belt, and shell feeding and conveying guide plates are provided on both sides of the shell feeding conveyor belt; The shell loading and flipping mechanism includes a shell loading and flipping support base, a shell loading and flipping linear motor is fixedly mounted on the shell loading and flipping support base, a first shell loading and flipping connecting plate is fixedly mounted on the slider of the shell loading and flipping linear motor, a shell loading and flipping rotary cylinder is fixedly mounted on the first shell loading and flipping connecting plate, and a shell loading and flipping clamping cylinder is fixedly mounted on the rotating block of the shell loading and flipping rotary cylinder. The shell loading and clamping mechanism includes a shell loading and clamping support base, a shell loading and clamping mounting plate fixedly mounted on the support base, a shell loading and clamping linear cylinder and a shell loading and clamping guide rail fixedly mounted on the mounting plate, a first shell loading and clamping connecting plate fixedly mounted on the slider of the linear cylinder, and the first shell loading and clamping connecting plate slidably connected to the guide rail, and a shell loading and clamping lifting cylinder fixedly mounted on the first connecting plate, the shell loading and clamping lifting cylinder... A second housing feeding clamping connecting plate is fixedly mounted on the slide plate of the cylinder. A housing feeding clamping motor and a housing feeding clamping bearing seat are fixedly mounted on the second housing feeding clamping connecting plate. The motor shaft of the housing feeding clamping motor is connected to the housing feeding clamping rotating shaft through a housing feeding coupling. The housing feeding clamping rotating shaft passes through the housing feeding clamping bearing seat and is fixedly connected to the housing feeding clamping cylinder. A housing feeding baffle is provided on the housing feeding clamping rotating shaft. A housing feeding sensor is provided on the second housing feeding clamping connecting plate corresponding to the housing feeding baffle.
[0008] Preferably, the oil injection device includes an oil injection support base, an oil injection lifting cylinder is fixedly mounted on the oil injection support base, an oil injection connecting plate is fixedly mounted on the sliding plate of the oil injection lifting cylinder, an oil injector is fixedly mounted on the oil injection connecting plate, and the oil injector is aligned with the current work position.
[0009] Preferably, the part mounting device includes a spring mounting mechanism, a limiting component mounting mechanism, and a snap-fit mounting mechanism. The spring mounting mechanism is used to mount a spring on the workpiece, the limiting component mounting mechanism is used to mount a limiting component on the workpiece, and the snap-fit mounting mechanism is used to mount a snap-fit on the workpiece. The spring mounting mechanism includes a spring vibrating feeder, a spring feeding assembly, and a spring clamping assembly, wherein the spring feeding assembly is located at the output end of the spring vibrating feeder. The spring feeding assembly includes a spring feeding support base, a spring feeding rotary cylinder is fixedly mounted on the spring feeding support base, a spring receiving seat is fixedly mounted on the rotating block of the spring feeding rotary cylinder, and a plurality of spring feeding grooves for placing springs are opened on the spring receiving seat. The spring clamping assembly includes a spring clamping support base, a spring clamping mounting plate fixedly mounted on the spring clamping support base, a spring clamping linear cylinder and a spring clamping guide rail fixedly mounted on the spring clamping mounting plate, a first spring clamping connecting plate fixedly mounted on the slider of the spring clamping linear cylinder, and the first spring clamping connecting plate slidably connected to the spring clamping guide rail, a spring clamping lifting cylinder fixedly mounted on the first spring clamping connecting plate, a second spring clamping connecting plate fixedly mounted on the slide plate of the spring clamping lifting cylinder, and a spring clamping cylinder fixedly mounted at the bottom of the second spring clamping connecting plate. The limiting component installation mechanism includes a limiting component vibrating feeder, a limiting component feeding assembly, and a limiting component clamping assembly, wherein the limiting component feeding assembly is located at the output end of the limiting component vibrating feeder; The limiting component feeding assembly includes a limiting component feeding support base, and limiting component feeding sensors are provided on both sides of the limiting component feeding support base; The limiting component clamping assembly includes a limiting component clamping support base, a limiting component clamping mounting plate fixedly mounted on the limiting component clamping support base, a limiting component clamping transverse guide rail fixedly mounted on the limiting component clamping mounting plate, a first limiting component clamping connecting plate slidably connected to the limiting component clamping transverse guide rail, a first limiting component clamping moving cylinder provided on one side of the limiting component clamping mounting plate, the push rod of the first limiting component clamping moving cylinder being fixedly connected to the first limiting component clamping connecting plate, and a limiting component clamping device fixedly mounted on the first limiting component clamping connecting plate. A vertical guide rail is provided, and a second limiting member clamping connecting plate is slidably connected to the vertical guide rail. A second limiting member clamping moving cylinder is provided on one side of the first limiting member clamping connecting plate. The push rod of the second limiting member clamping moving cylinder is fixedly connected to the second limiting member clamping connecting plate. A limiting member clamping rotating cylinder is fixedly provided on the second limiting member clamping connecting plate. The rotating block of the limiting member clamping rotating cylinder is fixedly connected to a third limiting member clamping connecting plate. A limiting member clamping cylinder is fixedly provided on the third limiting member clamping connecting plate. The buckle installation mechanism includes a first buckle vibrating material tray, a second buckle vibrating material tray, a buckle support base, and a buckle manipulator. The buckle manipulator is mounted on the buckle support base and includes a manipulator body. A buckle connecting plate is rotatably connected to the manipulator body. A buckle lifting cylinder is fixedly mounted on one side of the buckle connecting plate. The push rod of the buckle lifting cylinder is fixedly connected to the buckle top rod. A buckle clamping cylinder is fixedly mounted on the other side of the buckle connecting plate. Buckle feeding components are provided at the output ends of the first buckle vibrating material tray and the output ends of the second buckle vibrating material tray. The turntable is equipped with a buckle limiting mechanism at the workstation near the buckle robot arm. The buckle limiting mechanism includes a buckle limiting support base, a buckle limiting lifting cylinder is fixed on the buckle limiting support base, a buckle limiting plate is fixed on the bottom of the sliding plate of the buckle limiting lifting cylinder, and a buckle limiting hole for installing a buckle is opened on the buckle limiting plate. The clip feeding assembly includes a clip feeding support base, and clip feeding sensors are provided on both sides of the clip feeding support base.
[0010] Preferably, the oil injection device includes an oil injection support base, an oil injection lifting cylinder is fixedly mounted on the oil injection support base, an oil injection connecting plate is fixedly mounted on the sliding plate of the oil injection lifting cylinder, an oil injector is fixedly mounted on the oil injection connecting plate, the oil injector is aligned with the current work position, and an anti-splash mechanism is provided at the work position on the turntable near the oil injector. The splash-proof mechanism includes a splash-proof support base, on which a splash-proof lifting cylinder is fixedly mounted. A splash-proof connecting plate is fixedly mounted on the sliding plate of the splash-proof lifting cylinder. A splash-proof oil cover is fixedly mounted on the splash-proof connecting plate. The splash-proof oil cover has a splash-proof through hole for the oil injector to pass through.
[0011] Preferably, the transfer device includes a first transfer seat, a second transfer seat, a third transfer seat, a fourth transfer seat, a fifth transfer seat, a sixth transfer seat, and a drive mechanism; The first, second, third, fourth, fifth, and sixth transfer seats each include a first transfer support seat and a second transfer support seat. The first transfer support seat is provided with a first transfer limiting plate, and the second transfer support seat is provided with a first transfer guide rail. The second transfer limiting plate is slidably connected to the first transfer guide rail. The side of the second transfer support seat is provided with a transfer mounting plate. The transfer mounting plate is provided with a transfer cylinder. The push rod of the transfer cylinder is fixedly connected to the second transfer limiting plate. The first transfer limiting plate is provided with a transfer sensor. The driving mechanism includes a rotating base plate, a second rotating guide rail on the rotating base plate, a rotating base slidably connected to the second rotating guide rail, a rotating connecting plate fixedly provided on the side of the rotating base plate, a driving cylinder fixedly provided on the rotating connecting plate, a push rod of the driving cylinder fixedly connected to the rotating base, a plurality of rotating clamping cylinders provided on the rotating base, and a rotating lifting cylinder connected to the bottom of the rotating base plate.
[0012] Preferably, the transfer rejection device includes a transfer flipping mechanism and a transfer mechanism, wherein the transfer flipping mechanism is used to flip the workpiece, and the transfer mechanism is used to transport the flipped workpiece to the next process. The transfer and flipping mechanism includes a transfer and flipping support base, on which a transfer and flipping lifting cylinder is fixedly mounted. A first transfer and flipping connecting plate is fixedly mounted on the sliding plate of the transfer and flipping lifting cylinder. A transfer and flipping rotating cylinder is fixedly mounted on the first transfer and flipping connecting plate. The rotating block of the transfer and flipping rotating cylinder is fixedly connected to a second transfer and flipping connecting plate. A transfer and flipping clamping cylinder is fixedly mounted on the second transfer and flipping connecting plate. The transfer mechanism includes a transfer support base, on which a horizontal transfer linear motor is mounted. A first transfer connecting plate is fixedly mounted on the slider of the horizontal transfer linear motor. A vertical transfer linear motor is mounted on the first transfer connecting plate. A second transfer connecting plate is fixedly mounted on the slider of the vertical transfer linear motor. A transfer motor and a transfer bearing seat are mounted on the second transfer connecting plate. The motor shaft of the transfer motor is connected to a rotating shaft via a transfer coupling. The rotating shaft passes through the transfer bearing seat and is fixedly connected to a transfer clamping cylinder. A transfer baffle is mounted on the rotating shaft. A transfer sensor is mounted on the second transfer connecting plate corresponding to the transfer baffle. A disposal opening is provided on the first workbench below the transfer mechanism.
[0013] Preferably, the labeling and pressing device includes a labeling mechanism and a pressing mechanism. The labeling mechanism is located on one side of the second transfer seat, and the pressing mechanism is located above the third transfer seat. The labeling mechanism is used to affix a label to the workpiece, and the pressing mechanism is used to press the label affixed to the workpiece. The labeling mechanism includes a label feeding assembly and a labeling assembly. The labeling assembly includes a labeling support base, on which a first labeling screw is provided. A first labeling connecting plate is connected to the first labeling screw. A second labeling screw is provided on the first labeling connecting plate. A second labeling connecting plate is connected to the second labeling screw. A third labeling screw is connected to the second labeling connecting plate. A first labeling motor and a labeling bearing seat are fixedly provided on the third labeling connecting plate. The motor shaft of the first labeling motor is connected to a labeling rotating shaft through a labeling coupling. The labeling rotating shaft passes through the labeling bearing seat and is fixedly connected to an adsorption seat. The adsorption seat is provided with multiple labeling nozzles. The first labeling screw, the second labeling screw, and the third labeling screw each include a second labeling motor, a labeling guide seat, a labeling screw, and a labeling slider. The second labeling motor is located on one side of the labeling guide seat. The labeling screw is rotatably connected to the labeling guide seat. The second labeling motor is connected to the labeling screw. The labeling slider is threadedly connected to the labeling screw. The clamping mechanism includes a clamping support base, a clamping cylinder on the top of the clamping support base, a clamping guide rail on the side of the clamping support base, a clamping connecting seat slidably connected to the clamping guide rail, a clamping guide rod fixedly provided at the bottom of the clamping connecting seat, a clamping spring sleeved on the clamping guide rod, one end of the clamping spring connected to the clamping guide rod, the other end of the clamping spring connected to a clamping block, and the clamping block slidably connected to the clamping guide rod.
[0014] Preferably, the component feeding device includes a component vibrating feeder, a component feeding mechanism, and a component suction mechanism. The component feeding mechanism is located at the output end of the component vibrating feeder, and the component suction mechanism is used to load the component at the component feeding mechanism into the workpiece. The component feeding mechanism includes a component feeding support base. The top of the component feeding support base is provided with a component feeding guide rail and a first component feeding cylinder. A component feeding slider is slidably connected to the component feeding guide rail. A component feeding receiving plate is fixedly provided on the component feeding slider. A component feeding groove matching the component is opened on the component feeding receiving plate. A component feeding baffle is provided on the top of the component feeding support base on the output end side of the component vibrating material plate. The push rod of the first component feeding cylinder is fixedly connected to the component feeding slider. A second component feeding cylinder is provided at the bottom of the component feeding support base. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder. The component feeding top rod passes through the top of the component feeding support base and enters the component feeding groove. The component loading support base is equipped with component loading sensors on both sides of its top. The component suction mechanism includes a component suction support base, on which a component suction screw is fixedly mounted. A first component suction connecting plate is connected to the component suction screw. A component suction linear cylinder and a component suction guide rail are fixedly mounted on the first component suction connecting plate. A second component suction connecting plate is fixedly mounted on the slider of the component suction linear cylinder, and the second component suction connecting plate is slidably connected to the component suction guide rail. A component suction lifting cylinder is fixedly mounted on the second component suction connecting plate. A third component suction connecting plate is fixedly mounted on the slide plate of the component suction lifting cylinder. A component suction cylinder is fixedly mounted on the third component suction connecting plate. A fourth component suction connecting plate is fixedly mounted on the push rod of the component suction cylinder. Two component suction nozzles are provided on the fourth component suction connecting plate. The component suction screw includes a component suction motor, a component suction guide seat, a component suction screw, and a component suction slider. The component suction motor is located on one side of the component suction guide seat. The component suction screw is rotatably connected inside the component suction guide seat. The component suction motor is connected to the component suction screw, and the component suction slider is threadedly connected to the component suction screw.
[0015] Preferably, the detection device includes a label detection mechanism and a parts detection mechanism. The label detection mechanism is used to detect whether there is a label on the workpiece, and the parts detection mechanism is used to detect the installation status of parts on the workpiece. The label detection mechanism includes a first label detection rod, a second label detection rod, and a third label detection rod. One end of the second label detection rod is fixedly connected to the first label detection rod, and the other end is fixedly connected to the third label detection rod. A label detection sensor is fixedly mounted on the third label detection rod, and the label detection sensor is located directly above the label on the workpiece. The parts inspection mechanism includes an end cap inspection component and a performance inspection component; The end cap detection assembly includes a first part detection rod and a second part detection rod. A part detection connecting plate is fixed on the first part detection rod, and a second part detection rod is fixed on both ends of the part detection connecting plate. A part detection sensor is fixed on the second part detection rod, and the part detection sensor is located directly above the end cap of the workpiece. The performance testing component includes a performance testing support base, on which a performance testing guide rail and a performance testing cylinder are fixedly mounted. A performance testing connecting seat is slidably connected to the performance testing guide rail. The push rod of the performance testing cylinder is fixedly connected to the performance testing connecting seat. A performance testing connecting plate is fixedly mounted on the performance testing connecting seat, and a performance testing rod is provided on the performance testing connecting plate.
[0016] Compared with the prior art, the present invention has the following advantages and beneficial effects: The airbag and hairspring assembly equipment of this invention achieves a high degree of automation and integration throughout the entire airbag and hairspring assembly process by setting up adjacent first and second worktables. The first worktable is equipped with a turntable and corresponding housing feeding device, oiling device, parts mounting device, oil spraying device, and transfer and rejection device. The second worktable is equipped with a transfer device, labeling and pressing device, parts feeding device, and inspection device. The close cooperation and orderly connection between the various devices greatly improves assembly efficiency, reduces manual intervention, lowers labor costs, and avoids the risk of workpiece damage caused by manual handling. In the inspection stage, the equipment can accurately test the labels and performance of the workpieces, effectively screening out defective products, ensuring product quality and safety, and improving overall production efficiency and product quality. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the shell feeding device of the present invention; Figure 3 This is a schematic diagram of the structure of the housing feeding and conveying mechanism described in this invention; Figure 4 This is a schematic diagram of the shell loading and turning mechanism described in this invention; Figure 5 This is a schematic diagram of the housing loading and clamping mechanism of the present invention; Figure 6 This is a schematic diagram of the oil injection device described in this invention; Figure 7 This is a schematic diagram of the component mounting device of the present invention; Figure 8 This is a schematic diagram of the structure of the spring feeding assembly described in this invention; Figure 9This is a schematic diagram of the structure of the spring clamping assembly described in this invention; Figure 10 This is a schematic diagram of the structure of the limiting component feeding assembly described in this invention; Figure 11 This is a schematic diagram of the structure of the limiting member clamping assembly described in this invention; Figure 12 This is a schematic diagram of the buckle robot arm described in this invention; Figure 13 This is a schematic diagram of the buckle limiting mechanism described in this invention; Figure 14 This is a schematic diagram of the structure of the snap-on feeding assembly described in this invention; Figure 15 This is a schematic diagram of the structure of the oil injection device described in this invention; Figure 16 This is a schematic diagram of the structure of the invention in the whole machine; Figure 17 This is a schematic diagram of the transfer and flipping mechanism described in this invention; Figure 18 This is a schematic diagram of the transfer mechanism described in this invention; Figure 19 This is a schematic diagram of the labeling and pressing device described in this invention; Figure 20 This is a schematic diagram of the structure of the label feeding assembly described in this invention; Figure 21 This is a schematic diagram of the labeling component described in this invention; Figure 22 This is a schematic diagram of the labeling component described in this invention from another perspective; Figure 23 This is a schematic diagram of the pressing mechanism described in this invention; Figure 24 This is a schematic diagram of the structure of the transfer device described in this invention; Figure 25 This is a schematic diagram of the structure of the first, second, third, fourth, fifth, or sixth transfer seat of the present invention; Figure 26 This is a schematic diagram of the drive mechanism described in this invention; Figure 27 This is a schematic diagram of the component feeding device described in this invention; Figure 28 This is a schematic diagram of the component feeding mechanism described in this invention; Figure 29 This is a schematic diagram of the component suction mechanism described in this invention; Figure 30 This is a schematic diagram of the component suction mechanism described in this invention from another perspective; Figure 31 This is a schematic diagram of the detection device described in this invention; Figure 32 This is a schematic diagram of the label detection mechanism described in this invention; Figure 33 This is a schematic diagram of the end cap detection assembly described in this invention; Figure 34 This is a schematic diagram of the performance testing component described in this invention. Detailed Implementation
[0018] To enable those skilled in the art to better understand the technical solutions of the present invention, preferred embodiments of the present invention are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting the present patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting the present patent.
[0019] The technical features (components / elements of this invention) such as the housing feeding and transfer sensor, spring vibrating tray, limiting component vibrating tray, first buckle vibrating tray, second buckle vibrating tray, robot body, transfer sensor, label feeding assembly, component vibrating tray, label detection sensor, and part detection sensor described in this invention, unless otherwise specified, are all obtained from conventional commercial channels or manufactured by conventional methods. Their specific structures, working principles, and possible control methods and spatial arrangements can adopt conventional choices in the field and should not be regarded as the innovation of this invention. This is understandable to those skilled in the art, and this patent will not be further elaborated in detail.
[0020] Example 1: like Figures 1 to 34 As shown, the present invention provides an airbag hairspring assembly device, including an adjacent first workbench 1 and a second workbench 2. The first workbench 1 is provided with a turntable 3, and the turntable 3 is provided with multiple workstations. Around the corresponding workstations of the turntable 3, a shell feeding device 100, an oil injection device 200, a parts mounting device 300, an oil spraying device 400, and a transfer and rejection device 500 are arranged in sequence on the first workbench 1. The second workbench 2 is provided with a transfer device 600, and along the transfer device 600, a labeling and pressing device 700, a component feeding device 800, and a detection device 900 are arranged in sequence on the second workbench 2. The housing loading device 100 is used to place the housing on the workstation; the oiling device 200 is used to inject lubricating oil into the position where the part is to be installed; the part mounting device 300 is used to install the part; the oil spraying device 400 is used to spray lubricating oil onto the position where the workpiece is mounted with the part; the transfer and rejection device 500 is used to reject defective workpieces and transfer good workpieces to the labeling and pressing device 700; the labeling and pressing device 700 is used to affix labels to the workpieces and press the labels firmly; the component loading device 800 is used to install components onto the workpieces; and the detection device 900 is used to detect the labels and performance of the processed workpieces.
[0021] Example 2: like Figures 1 to 34 As shown, the present invention provides an airbag hairspring assembly device, including an adjacent first workbench 1 and a second workbench 2. The first workbench 1 is provided with a turntable 3, and the turntable 3 is provided with multiple workstations. Around the corresponding workstations of the turntable 3, a shell feeding device 100, an oil injection device 200, a parts mounting device 300, an oil spraying device 400, and a transfer and rejection device 500 are arranged in sequence on the first workbench 1. The second workbench 2 is provided with a transfer device 600, and along the transfer device 600, a labeling and pressing device 700, a component feeding device 800, and a detection device 900 are arranged in sequence on the second workbench 2. The housing loading device 100 is used to place the housing on the workstation; the oiling device 200 is used to inject lubricating oil into the position where the part is to be installed; the part mounting device 300 is used to install the part; the oil spraying device 400 is used to spray lubricating oil onto the position where the workpiece is mounted with the part; the transfer and rejection device 500 is used to reject defective workpieces and transfer good workpieces to the labeling and pressing device 700; the labeling and pressing device 700 is used to affix labels to the workpieces and press the labels firmly; the component loading device 800 is used to install components onto the workpieces; and the detection device 900 is used to detect the labels and performance of the processed workpieces.
[0022] The shell feeding device 100 includes a shell feeding conveying mechanism 110, a shell feeding flipping mechanism 120, and a shell feeding clamping mechanism 130. The shell feeding conveying mechanism 110 is used to convey the shell to a position that the shell feeding flipping mechanism 120 can clamp. The shell feeding flipping mechanism 120 is used to flip the shell. The shell feeding clamping mechanism 130 is used to clamp the shell onto the workstation.
[0023] After the shell is conveyed by the shell feeding conveyor 110 to the position where the shell feeding flipping mechanism 120 can clamp it, it is clamped and flipped over by the shell feeding flipping mechanism 120, and then the shell feeding clamping mechanism 130 clamps the shell onto the work station.
[0024] The shell feeding and conveying mechanism 110 includes a shell feeding conveyor belt 111, shell feeding and conveying support seats 112 are provided on both sides of the shell feeding conveyor belt 111, and shell feeding and conveying guide plates 113 are provided on both sides of the shell feeding conveyor belt 111.
[0025] The shell feeding conveyor guide plates 113 on both sides of the shell feeding conveyor belt 111 provide guidance for the shell feeding, ensuring that the shell can be transported smoothly and quickly to the designated position.
[0026] The shell loading and flipping mechanism 120 includes a shell loading and flipping support base 121, a shell loading and flipping linear motor 122 is fixed on the shell loading and flipping support base 121, a first shell loading and flipping connecting plate 123 is fixed on the slider of the shell loading and flipping linear motor 122, a shell loading and flipping rotary cylinder 124 is fixed on the first shell loading and flipping connecting plate 123, and a shell loading and flipping clamping cylinder 125 is fixed on the rotating block of the shell loading and flipping rotary cylinder 124.
[0027] The housing loading and tilting linear motor 122 can drive the housing loading and tilting clamping cylinder 125 to lift and lower, and the rotary cylinder can drive the workpiece to rotate, which is convenient for the next process.
[0028] The housing loading and clamping mechanism 130 includes a housing loading and clamping support base 131. A housing loading and clamping mounting plate 132 is fixedly mounted on the housing loading and clamping support base 131. A housing loading and clamping linear cylinder 133 and a housing loading and clamping guide rail 134 are fixedly mounted on the housing loading and clamping mounting plate 132. A first housing loading and clamping connecting plate 135 is fixedly mounted on the slider of the housing loading and clamping linear cylinder 133, and the first housing loading and clamping connecting plate 135 is slidably connected to the housing loading and clamping guide rail 134. A housing loading and clamping lifting cylinder 136 is fixedly mounted on the first housing loading and clamping connecting plate 135. The sliding plate of the housing loading and clamping lifting cylinder 136... A second housing loading clamping connecting plate 137 is fixedly provided on the upper part. A housing loading clamping motor 138 and a housing loading clamping bearing seat 139 are fixedly provided on the second housing loading clamping connecting plate 137. The motor shaft of the housing loading clamping motor 138 is connected to the housing loading clamping rotating shaft 1382 through a housing loading coupling 1381. The housing loading clamping rotating shaft 1382 passes through the housing loading clamping bearing seat 139 and is fixedly connected to the housing loading clamping cylinder 1383. A housing loading baffle 1384 is provided on the housing loading clamping rotating shaft 1382. A housing loading sensor 1385 is provided on the second housing loading clamping connecting plate 137 corresponding to the housing loading baffle 1384.
[0029] The housing loading and clamping linear cylinder 133 allows the housing loading and clamping lifting cylinder 136 to move horizontally. The housing loading and clamping lifting cylinder 136 allows the housing loading and clamping motor 138 to move up and down. The housing loading and clamping motor 138 allows the housing loading and clamping cylinder 1383 to rotate, facilitating the clamping of workpieces at different angles. The housing loading sensor 1385 and the housing loading baffle 1384 work together to ensure that the workpiece enters the next process at a fixed angle each time. The principle is that when the housing loading baffle 1384 blocks the housing loading sensor 1385, it stops rotating and enters the next process.
[0030] Furthermore, in another embodiment, the oil injection device 200 includes an oil injection support 201, on which an oil injection lifting cylinder 202 is fixedly mounted. An oil injection connecting plate 203 is fixedly mounted on the sliding plate of the oil injection lifting cylinder 202, and an oil injector 204 is fixedly mounted on the oil injection connecting plate 203. The oil injector 204 is aligned with the current work station.
[0031] The oil injection lifting cylinder 202 can drive the oil injector 204 to inject oil into specific positions of the workpiece.
[0032] Furthermore, in another embodiment, the part mounting device 300 includes a spring mounting mechanism, a limiting member mounting mechanism, and a snap-fit mounting mechanism. The spring mounting mechanism is used to mount a spring on the workpiece, the limiting member mounting mechanism is used to mount a limiting member on the workpiece, and the snap-fit mounting mechanism is used to mount a snap-fit on the workpiece. Turntable 3 rotates the product sequentially to the spring mounting mechanism, the limit component mounting mechanism, and the buckle mounting mechanism for the installation of the spring, limit component, and buckle.
[0033] The spring mounting mechanism includes a spring vibrating feeder 310, a spring feeding assembly 320, and a spring clamping assembly 330. The spring feeding assembly 320 is located at the output end of the spring vibrating feeder 310.
[0034] The spring vibrating feeder 310 can arrange springs in a predetermined direction, providing parts supply for subsequent loading processes. The cooperation between the spring loading assembly 320 and the spring clamping assembly 330 allows the springs to be clamped from the output end of the spring vibrating feeder 310 and installed onto the workpiece.
[0035] The spring feeding assembly 320 includes a spring feeding support 321, a spring feeding rotary cylinder 322 is fixed on the spring feeding support 321, a spring receiving seat 323 is fixed on the rotating block of the spring feeding rotary cylinder 322, and a plurality of spring feeding grooves for placing springs are opened on the spring receiving seat 323. The cooperation between the spring feeding rotary cylinder 322 and the spring receiving seat 323 can adjust the direction of the spring, ensuring that the spring can accurately enter the subsequent clamping process. The design of the spring feeding groove matches the shape of the spring, effectively preventing the spring from rolling or shifting during the feeding process, thus improving the accuracy and stability of the feeding.
[0036] The spring clamping assembly 330 includes a spring clamping support 331, a spring clamping mounting plate 332 fixedly mounted on the spring clamping support 331, a spring clamping linear cylinder 333 and a spring clamping guide rail 334 fixedly mounted on the spring clamping mounting plate 332, a first spring clamping connecting plate 335 fixedly mounted on the slider of the spring clamping linear cylinder 333, and the first spring clamping connecting plate 335 is slidably connected to the spring clamping guide rail 334, a spring clamping lifting cylinder 336 fixedly mounted on the first spring clamping connecting plate 335, a second spring clamping connecting plate 337 fixedly mounted on the slide plate of the spring clamping lifting cylinder 336, and a spring clamping cylinder 338 fixedly mounted at the bottom of the second spring clamping connecting plate 337.
[0037] The spring-clamping linear cylinder 333 allows the spring-clamping cylinder 338 to move horizontally, and the spring-clamping lifting cylinder 336 allows the spring-clamping cylinder 338 to move vertically, enabling the spring-clamping cylinder 338 to be flexibly adjusted in the horizontal and vertical directions, accurately clamping the spring and installing it onto the workpiece.
[0038] The limiting component installation mechanism includes a limiting component vibrating material tray 340, a limiting component feeding assembly 350, and a limiting component clamping assembly 360. The limiting component feeding assembly 350 is located at the output end of the limiting component vibrating material tray 340.
[0039] Through the orderly feeding of the limiting component vibrating tray 340, the limiting component feeding assembly 350 can stably transport the limiting component to the clamping position, and then the limiting component clamping assembly 360 accurately installs it onto the workpiece.
[0040] The limiting component feeding assembly 350 includes a limiting component feeding support 351, and limiting component feeding sensors 352 are provided on both sides of the limiting component feeding support 351.
[0041] The limit component feeding sensor 352 can monitor in real time whether the limit component has reached a specific position. When the limit component reaches or leaves the specific position, it promptly feeds back a signal to the control system.
[0042] The limiting component clamping assembly 360 includes a limiting component clamping support base 361, a limiting component clamping mounting plate 362 fixedly mounted on the limiting component clamping support base 361, a limiting component clamping transverse guide rail 363 fixedly mounted on the limiting component clamping mounting plate 362, a first limiting component clamping connecting plate 364 slidably connected to the limiting component clamping transverse guide rail 363, a first limiting component clamping moving cylinder 365 provided on one side of the limiting component clamping mounting plate 362, the push rod of the first limiting component clamping moving cylinder 365 fixedly connected to the first limiting component clamping connecting plate 364, and a limiting component clamping vertical... A guide rail 366 is provided, and a second limit member clamping connecting plate 367 is slidably connected to the vertical guide rail 366. A second limit member clamping moving cylinder 368 is provided on one side of the first limit member clamping connecting plate 364. The push rod of the second limit member clamping moving cylinder 368 is fixedly connected to the second limit member clamping connecting plate 367. A limit member clamping rotating cylinder 369 is fixedly provided on the second limit member clamping connecting plate 367. The rotating block of the limit member clamping rotating cylinder 369 is fixedly connected to a third limit member clamping connecting plate 3691. A limit member clamping cylinder 3692 is fixedly provided on the third limit member clamping connecting plate 3691.
[0043] The first limiting component clamping cylinder 365 allows the limiting component clamping cylinder 3692 to move horizontally, and the second limiting component clamping cylinder 368 allows the limiting component clamping cylinder 3692 to move vertically, so that the limiting component clamping cylinder 3692 can be flexibly adjusted in the horizontal and vertical directions, accurately clamping the limiting component and installing it onto the workpiece.
[0044] The buckle installation mechanism includes a first buckle vibrating material tray 370, a second buckle vibrating material tray 371, a buckle support base 396, and a buckle manipulator 390. The buckle manipulator 390 is mounted on the buckle support base 396. The buckle manipulator 390 includes a manipulator body 391, and a buckle connecting plate 392 is rotatably connected to the manipulator body 391. A buckle lifting cylinder 393 is fixedly mounted on one side of the buckle connecting plate 392. The push rod of the buckle lifting cylinder 393 is fixedly connected to the buckle top rod 394. A buckle clamping cylinder 395 is fixedly mounted on the other side of the buckle connecting plate 392. Buckle feeding components 380 are provided at the output ends of the first buckle vibrating material tray 370 and the second buckle vibrating material tray 371.
[0045] The main body of the robotic arm 391 is a multi-degree-of-freedom robotic arm. The first and second buckle vibrating feeders 370 arrange and supply two different types of buckles, respectively, to ensure that the buckles can enter the installation stage in an orderly manner. The buckle clamping cylinder 395 can clamp the buckle and place it into the workpiece, and the buckle lifting cylinder 393 can control the lifting and lowering of the buckle push rod 394. The buckle push rod 394 can push the buckle into the installation position, so that the buckle can be accurately installed on the workpiece.
[0046] A buckle limiting mechanism 20 is provided at the workstation near the buckle robot 390 on the turntable 3. The buckle limiting mechanism 20 includes a buckle limiting support 21. A buckle limiting lifting cylinder 22 is fixed on the buckle limiting support 21. A buckle limiting plate 23 is fixed at the bottom of the slide plate of the buckle limiting lifting cylinder 22. A buckle limiting hole 24 for installing buckles is provided on the buckle limiting plate 23.
[0047] The buckle limit lifting cylinder 22 can control the buckle limit plate 23 to rise and fall. When the buckle needs to be installed, the buckle limit plate 23 is lowered, and the buckle robot arm 390 can pass through the buckle limit hole 24 to put the buckle into a specific position to avoid installation errors.
[0048] The buckle feeding assembly 380 includes a buckle feeding support 381, and buckle feeding sensors 382 are provided on both sides of the buckle feeding support 381.
[0049] The 382 latch feeding sensor can monitor in real time whether the latch has reached a specific position. When the latch reaches or leaves the specific position, it promptly sends a feedback signal to the control system.
[0050] Furthermore, in another embodiment, the oil injection device 400 includes an oil injection support base 411, on which an oil injection lifting cylinder 412 is fixedly mounted. An oil injection connecting plate 413 is fixedly mounted on the slide plate of the oil injection lifting cylinder 412. An oil injector 414 is fixedly mounted on the oil injection connecting plate 413. The oil injector 414 is aligned with the current work position. An anti-splash mechanism is provided at the work position on the turntable 3 near the side of the oil injector 414. The splash-proof mechanism includes a splash-proof support base 421, on which a splash-proof lifting cylinder 422 is fixedly mounted. A splash-proof connecting plate 423 is fixedly mounted on the sliding plate of the splash-proof lifting cylinder 422. A splash-proof oil cover 424 is fixedly mounted on the splash-proof connecting plate 423. A splash-proof through hole 425 for passing through the oil injector 414 is provided on the splash-proof oil cover 424.
[0051] The oil injection lifting cylinder 412 can drive the oil injector 414 to rise and fall, and the oil injector 414 sprays oil onto the installed parts. The anti-splash lifting cylinder 422 can drive the anti-splash oil cover 424 to rise and fall, and the oil injector 414 can pass through the anti-splash through hole 425 to spray oil onto the workpiece to avoid oil splashing.
[0052] Furthermore, in another embodiment, the transfer device 600 includes a first transfer seat 610, a second transfer seat 620, a third transfer seat 630, a fourth transfer seat 640, a fifth transfer seat 650, a sixth transfer seat 660, and a drive mechanism 670; The first transfer seat 610, the second transfer seat 620, the third transfer seat 630, the fourth transfer seat 640, the fifth transfer seat 650, and the sixth transfer seat 660 all include a first transfer support seat 611 and a second transfer support seat 612. The first transfer support seat 611 is provided with a first transfer limiting plate 613, and the second transfer support seat 612 is provided with a first transfer guide rail 614. The first transfer guide rail 614 is slidably connected to the second transfer limiting plate 615. The side of the second transfer support seat 612 is provided with a transfer mounting plate 616, and the transfer mounting plate 616 is provided with a transfer cylinder 617. The push rod of the transfer cylinder 617 is fixedly connected to the second transfer limiting plate 615. The first transfer limiting plate 613 is provided with a transfer sensor 618. The first flow limit plate 613 and the second flow limit plate 615 can be combined to clamp the workpiece. The second flow limit plate 615 is moved by the flow cylinder 617 to achieve the clamping or releasing action. The flow sensor 618 can detect whether there is a workpiece.
[0053] The driving mechanism 670 includes a transfer base plate 671, a second transfer guide rail 672 on the transfer base plate 671, a transfer base 673 slidably connected to the second transfer guide rail 672, a transfer connecting plate 674 fixedly provided on the side of the transfer base plate 671, a driving cylinder 675 fixedly provided on the transfer connecting plate 674, the push rod of the driving cylinder 675 being fixedly connected to the transfer base 673, a plurality of transfer clamping cylinders 676 provided on the transfer base 673, and a transfer lifting cylinder 677 connected to the bottom of the transfer base plate 671.
[0054] The drive cylinder 675 can push the transfer clamping cylinder 676 to move, causing the transfer clamping cylinder 676 to move back and forth on the second transfer guide rail 672, thereby realizing the transfer of the workpiece. The transfer lifting cylinder 677 can control the lifting and lowering of the transfer seat.
[0055] Furthermore, in another embodiment, the transfer rejection device 500 includes a transfer flipping mechanism 510 and a transfer mechanism 520, wherein the transfer flipping mechanism 510 is used to flip the workpiece, and the transfer mechanism 520 is used to transport the flipped workpiece to the next process.
[0056] Since the preceding and following processes treat different sides of the workpiece, it needs to be flipped.
[0057] The transfer and flipping mechanism 510 includes a transfer and flipping support base 511, on which a transfer and flipping lifting cylinder 512 is fixedly mounted. A first transfer and flipping connecting plate 513 is fixedly mounted on the sliding plate of the transfer and flipping lifting cylinder 512. A transfer and flipping rotating cylinder 514 is fixedly mounted on the first transfer and flipping connecting plate 513. The rotating block of the transfer and flipping rotating cylinder 514 is fixedly connected to a second transfer and flipping connecting plate 515. A transfer and flipping clamping cylinder 516 is fixedly mounted on the second transfer and flipping connecting plate 515.
[0058] The transfer and tilting lifting cylinder 512 allows the transfer and tilting clamping cylinder 516 to be raised and lowered, ensuring that the clamping cylinder can reach the workpiece at different heights. The transfer and tilting rotating cylinder 514 allows the transfer and tilting clamping cylinder 516 to be rotated, enabling the transfer and tilting clamping cylinder 516 to clamp the workpiece.
[0059] The transfer mechanism 520 includes a transfer support base 521, on which a horizontal transfer linear motor 522 is mounted. A first transfer connecting plate 523 is fixedly mounted on the slider of the horizontal transfer linear motor 522. A vertical transfer linear motor 524 is mounted on the first transfer connecting plate 523. A second transfer connecting plate 525 is fixedly mounted on the slider of the vertical transfer linear motor 524. A transfer motor 526 and a transfer bearing seat 527 are mounted on the second transfer connecting plate 525. The motor shaft of the transfer motor 526 is connected to a rotating shaft 5262 via a transfer coupling 5261. The rotating shaft 5262 passes through the transfer bearing seat 527 and is fixedly connected to a transfer clamping cylinder 528. A transfer baffle 5263 is mounted on the rotating shaft 5262. A transfer sensor 529 is mounted on the second transfer connecting plate 525 corresponding to the transfer baffle 5263.
[0060] The combined use of horizontal and vertical linear motors 524 enables horizontal movement and vertical positioning during the handling process. The combination of transfer sensor 529 and transfer baffle 5263 ensures that the workpiece enters the next process at a fixed angle each time. The principle is that when the transfer baffle 5263 blocks the transfer sensor 529, rotation stops, allowing the workpiece to proceed to the next process.
[0061] A disposal port 11 is provided on the first workbench 1 below the transfer mechanism 520.
[0062] The transfer unit 520 can directly discard unqualified products into the disposal port 11.
[0063] Furthermore, in another embodiment, the labeling and pressing device 700 includes a labeling mechanism and a pressing mechanism 730. The labeling mechanism is located on one side of the transfer device 600, and the pressing mechanism 730 is located above the transfer device 600. The labeling mechanism is used to affix a label to the workpiece, and the pressing mechanism 730 is used to press the label affixed to the workpiece.
[0064] After the labeling mechanism picks up the label, it affixes the label to the workpiece. The workpiece with the label affixed is then transferred through the transfer device 600 to the pressing mechanism 730, where the pressing mechanism 730 further presses the label.
[0065] The labeling mechanism includes a label feeding assembly 710 and a labeling assembly 720. The labeling assembly 720 includes a labeling support base 721. A first labeling screw 722 is provided on the labeling support base 721. A first labeling connecting plate 723 is connected to the first labeling screw 722. A second labeling screw 724 is provided on the first labeling connecting plate 723. A second labeling connecting plate 725 is connected to the second labeling screw 724. A second labeling connecting plate 725 is connected to the second labeling connecting plate 725. A third labeling screw 726 is connected to a third labeling connecting plate 727. A first labeling motor 728 and a labeling bearing seat 729 are fixedly mounted on the third labeling connecting plate 727. The motor shaft of the first labeling motor 728 is connected to a labeling rotating shaft 7292 through a labeling coupling 7291. The labeling rotating shaft 7292 passes through the labeling bearing seat 729 and is fixedly connected to an adsorption seat 7293. The adsorption seat 7293 is provided with multiple labeling nozzles 7294.
[0066] Through the multi-stage connection and transmission design of the first labeling screw 722, the second labeling screw 724, and the third labeling screw 726, the adsorption seat 7293 can flexibly adjust its position in three-dimensional space, accurately adsorbing and attaching the label to the designated position on the workpiece. The design of multiple labeling nozzles 7294 can adsorb multiple labels simultaneously, improving labeling efficiency and meeting the batch labeling needs in the production of airbag hairsprings.
[0067] The first labeling screw 722, the second labeling screw 724, and the third labeling screw 726 each include a second labeling motor 7221, a labeling guide seat 7222, a labeling screw 7223, and a labeling slider 7224. The second labeling motor 7221 is located on one side of the labeling guide seat 7222. The labeling screw 7223 is rotatably connected to the labeling guide seat 7222. The second labeling motor 7221 is connected to the labeling screw 7223. The labeling slider 7224 is threadedly connected to the labeling screw 7223.
[0068] The second labeling motor 7221 drives the labeling screw 7223 to rotate, and the labeling screw 7223 drives the labeling slider 7224 to slide within the labeling guide seat 7222, thereby realizing movement.
[0069] The clamping mechanism 730 includes a clamping support base 731, a clamping cylinder 732 on the top of the clamping support base 731, a clamping guide rail 733 on the side of the clamping support base 731, a clamping connecting seat 734 slidably connected to the clamping guide rail 733, a clamping guide rod 735 fixedly provided at the bottom of the clamping connecting seat 734, a clamping spring 736 sleeved on the clamping guide rod 735, one end of the clamping spring 736 connected to the clamping guide rod 735, and the other end of the clamping spring 736 connected to the clamping block 737, which is slidably connected to the clamping guide rod 735.
[0070] The clamping cylinder 732 drives the clamping connecting seat 734 to move up and down in the clamping guide rail 733, thereby adjusting the height position of the clamping block 737. The cooperation of the clamping guide rod 735 and the clamping spring 736 enables the clamping block 737 to generate appropriate buffering force during the clamping process, ensuring that the clamping action is uniform and gentle, avoiding damage to the workpiece or label due to excessive clamping force, while ensuring a tight fit between the label and the workpiece, thus improving the clamping effect and product quality.
[0071] Furthermore, in another embodiment, the component feeding device 800 includes a component vibrating feeder 810, a component feeding mechanism 820, and a component suction mechanism 830. The component feeding mechanism 820 is located at the output end of the component vibrating feeder 810, and the component suction mechanism 830 is used to load the component at the component feeding mechanism 820 into the workpiece.
[0072] By organically combining the component vibrating feeder 810, the component feeding mechanism 820, and the component suction mechanism 830, the components can be arranged from a disordered state through the component vibrating feeder 810, enter the feeding mechanism, and then be accurately installed into the workpiece by the suction mechanism.
[0073] The component feeding mechanism 820 includes a component feeding support base 821. The top of the component feeding support base 821 is provided with a component feeding guide rail 822 and a first component feeding cylinder 823. A component feeding slider 824 is slidably connected to the component feeding guide rail 822. A component feeding receiving plate 825 is fixedly provided on the component feeding slider 824. A component feeding groove 8251 matching the component is opened on the component feeding receiving plate 825. A component feeding baffle 826 is provided on the top of the component feeding support base 821 on the output end side of the component vibrating material plate 810. The push rod of the first component feeding cylinder 823 is fixedly connected to the component feeding slider 824. A second component feeding cylinder 827 is provided at the bottom of the component feeding support base 821. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder 827. The component feeding top rod passes through the top of the component feeding support base 821 and enters the component feeding groove 8251.
[0074] The component vibrating feeder 810 transports the component to the component loading receiving plate 825. The first component loading cylinder 823 pushes the component loading receiving plate 825 to move the receiving plate to the component loading baffle 826 to prevent the component from falling out. The second component loading cylinder 827 pushes the component loading push rod to lift the component, which is finally sucked away by the component suction mechanism 830.
[0075] The component loading support base 821 is equipped with component loading sensors 828 on both sides of its top.
[0076] The component loading sensor 828 can monitor in real time whether the component has reached a specific position during the loading process. When the component arrives or leaves the specific position, the sensor promptly sends a feedback signal, which facilitates the control system to precisely control and adjust the actions of the loading mechanism. This not only effectively avoids over-pushing or under-placing of components, improving loading accuracy, but also promptly alarms and stops the equipment when component abnormalities occur, preventing production interruptions caused by insufficient component supply or blockages, ensuring the stable operation of the entire loading device, and improving production efficiency.
[0077] The component suction mechanism 830 includes a component suction support base 831, on which a component suction lead screw 832 is fixed. A first component suction connecting plate 833 is connected to the component suction lead screw 832. A component suction linear cylinder 834 and a component suction guide rail 835 are fixed on the first component suction connecting plate 833. A second component suction connecting plate 836 is fixed on the slider of the component suction linear cylinder 834, and the second component suction connecting plate 836 is slidably connected to the component suction guide rail 835. A component suction lifting cylinder 837 is fixed on the second component suction connecting plate 836. A third component suction connecting plate 838 is fixed on the slide plate of the component suction lifting cylinder 837. A component suction cylinder 839 is fixed on the third component suction connecting plate 838. A fourth component suction connecting plate 8391 is fixed on the push rod of the component suction cylinder 839. Two component suction nozzles 8392 are provided on the fourth component suction connecting plate 8391.
[0078] The component suction screw 832 enables precise displacement adjustment of the first component suction connecting plate 833 in the front-to-back direction, thereby driving the entire suction mechanism to move flexibly to the component loading mechanism 820 or directly above the workpiece, ensuring the accuracy of the suction and installation position. The cooperation of the component suction linear cylinder 834 and the component suction guide rail 835 enables rapid and stable sliding of the second component suction connecting plate 836 in the left-to-right direction, further improving the positioning accuracy of the suction mechanism. The coordinated work of the component suction lifting cylinder 837 and the component suction cylinder 839 allows the third component suction connecting plate 838 to move up and down and precisely control the suction and release actions of the component suction nozzle 8392. The configuration of two component suction nozzles 8392 allows for the simultaneous suction of two components, improving loading efficiency, meeting the needs of simultaneous assembly of multiple components in airbag hairspring production, and effectively improving the pace of the entire production process.
[0079] The component suction screw 832 includes a component suction motor 8321, a component suction guide seat 8322, a component suction screw 8323, and a component suction slider 8324. The component suction motor 8321 is located on one side of the component suction guide seat 8322. The component suction screw 8323 is rotatably connected to the component suction guide seat 8322. The component suction motor 8321 is connected to the component suction screw 8323. The component suction slider 8324 is threadedly connected to the component suction screw 8323.
[0080] The component suction motor 8321 drives the component suction screw 8323 to rotate, which in turn moves the component suction slider 8324 that is threadedly connected to it.
[0081] Furthermore, in another embodiment, the detection device 900 includes a label detection mechanism 910 and a part detection mechanism 920. The label detection mechanism 910 is used to detect whether there is a label on the workpiece, and the part detection mechanism 920 is used to detect the installation status of parts on the workpiece.
[0082] The label detection mechanism 910 includes a first label detection rod 911, a second label detection rod 912, and a third label detection rod 913. One end of the second label detection rod 912 is fixedly connected to the first label detection rod 911, and the other end is fixedly connected to the third label detection rod 913. A label detection sensor 914 is fixedly mounted on the third label detection rod 913, and the label detection sensor 914 is located directly above the label on the workpiece.
[0083] The connection and combination of the first label detection rod 911, the second label detection rod 912, and the third label detection rod 913 form a stable support structure, ensuring that the label detection sensor 914 can be accurately positioned directly above the label on the workpiece. This design enables the label detection sensor 914 to reliably and stably detect the presence of a label on the workpiece.
[0084] The parts inspection mechanism 920 includes an end cap inspection component and a performance inspection component; The end cap detection assembly includes a first part detection rod 921 and a second part detection rod 922. A part detection connecting plate 923 is fixed on the first part detection rod 921. The second part detection rod 922 is fixed on both ends of the part detection connecting plate 923. A part detection sensor 924 is fixed on the second part detection rod 922. The part detection sensor 924 is located directly above the end cap of the workpiece. The performance testing component includes a performance testing support base 925, on which a performance testing guide rail 926 and a performance testing cylinder 927 are fixedly mounted. A performance testing connecting seat 928 is slidably connected to the performance testing guide rail 926. The push rod of the performance testing cylinder 927 is fixedly connected to the performance testing connecting seat 928. A performance testing connecting plate 929 is fixedly mounted on the performance testing connecting seat 928. A performance testing rod 9291 is provided on the performance testing connecting plate 929.
[0085] The end cap detection assembly, through the cooperation of the first part detection rod 921, the second part detection rod 922, the part detection connecting plate 923, and the part detection sensor 924, enables the two part detection sensors 924 to accurately detect the installation status of the end caps on the two workpieces, ensuring that the end caps are installed on the workpieces.
[0086] The performance testing cylinder 927 can drive the performance testing rod 9291 to rise and fall, and the performance testing rod 9291 can push the parts on the workpiece to test its height, elasticity, etc.
[0087] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. An airbag spiral spring assembly device, characterized in that: It includes an adjacent first workbench and a second workbench. The first workbench is equipped with a turntable, and the turntable is equipped with multiple workstations. Around the corresponding workstations of the turntable, the first workbench is equipped with a shell feeding device, an oiling device, a parts mounting device, an oil spraying device, and a transfer and rejection device in sequence. The second workbench is equipped with a transfer device, and along the transfer device, the second workbench is equipped with a labeling and pressing device, a parts feeding device, and an inspection device in sequence. The housing loading device is used to place the housing onto the workstation; the oiling device is used to inject lubricating oil into the location where the parts are to be installed; the parts mounting device is used to install the parts; the oil spraying device is used to spray lubricating oil onto the location where the parts are installed; the transfer and rejection device is used to reject defective parts and transfer good parts to the labeling and pressing device; the labeling and pressing device is used to affix labels to the parts and press the labels firmly; the component loading device is used to install components onto the parts; and the detection device is used to detect the labels and performance of the processed parts. The parts mounting device includes a snap-fit mounting mechanism, which comprises a first snap-fit vibrating feeder, a second snap-fit vibrating feeder, a snap-fit support base, and a snap-fit manipulator. The snap-fit manipulator is mounted on the snap-fit support base and includes a manipulator body. A snap-fit connecting plate is rotatably connected to the manipulator body. A snap-fit lifting cylinder is fixedly mounted on one side of the snap-fit connecting plate, and the push rod of the snap-fit lifting cylinder is fixedly connected to a snap-fit push rod. A snap-fit clamping cylinder is fixedly mounted on the other side of the snap-fit connecting plate. Snap-fits are provided at the output ends of both the first and second snap-fit vibrating feeders. The feeding assembly includes a buckle limiting mechanism located at the workstation near the buckle robot on the turntable. The buckle limiting mechanism includes a buckle limiting support base, on which a buckle limiting lifting cylinder is fixed. A buckle limiting plate is fixed to the bottom of the sliding plate of the buckle limiting lifting cylinder, and the buckle limiting plate has buckle limiting holes for installing buckles. The buckle feeding assembly includes a buckle feeding support base, with buckle feeding sensors on both sides. When a buckle needs to be installed, the buckle limiting plate is lowered, and the buckle robot passes through the buckle limiting holes to place the buckle into a specific position. The transfer device includes a first transfer seat, a second transfer seat, a third transfer seat, a fourth transfer seat, a fifth transfer seat, a sixth transfer seat, and a drive mechanism; The first, second, third, fourth, fifth, and sixth transfer seats each include a first transfer support seat and a second transfer support seat. The first transfer support seat is provided with a first transfer limiting plate, and the second transfer support seat is provided with a first transfer guide rail. The second transfer limiting plate is slidably connected to the first transfer guide rail. A transfer mounting plate is provided on the side of the second transfer support seat, and a transfer cylinder is provided on the transfer mounting plate. The push rod of the transfer cylinder is fixedly connected to the second transfer limiting plate. A transfer sensor is provided on the first transfer limiting plate. The clamping or releasing action is achieved by pushing the second transfer limiting plate to move using the transfer cylinder. The driving mechanism is located between the bottom of the first and second transfer support seats of each transfer seat. The driving mechanism includes a transfer base plate, a second transfer guide rail on the transfer base plate, a transfer base slidably connected to the second transfer guide rail, a transfer connecting plate fixedly mounted on the side of the transfer base plate, a driving cylinder fixedly mounted on the transfer connecting plate, a push rod of the driving cylinder fixedly connected to the transfer base, a plurality of transfer clamping cylinders on the transfer base, and a transfer lifting cylinder connected to the bottom of the transfer base plate. The driving cylinder pushes the transfer clamping cylinders to move, causing the transfer clamping cylinders to move back and forth on the second transfer guide rail, thereby realizing the transfer of the workpiece. The transfer lifting cylinder controls the lifting of the transfer seat.
2. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The shell feeding device includes a shell feeding conveying mechanism, a shell feeding flipping mechanism, and a shell feeding clamping mechanism. The shell feeding conveying mechanism is used to convey the shell to a position that the shell feeding flipping mechanism can clamp. The shell feeding flipping mechanism is used to flip the shell. The shell feeding clamping mechanism is used to clamp the shell onto the workstation. The shell feeding and conveying mechanism includes a shell feeding conveyor belt, shell feeding and conveying support seats are provided on both sides of the shell feeding conveyor belt, and shell feeding and conveying guide plates are provided on both sides of the shell feeding conveyor belt; The shell loading and flipping mechanism includes a shell loading and flipping support base, a shell loading and flipping linear motor is fixedly mounted on the shell loading and flipping support base, a first shell loading and flipping connecting plate is fixedly mounted on the slider of the shell loading and flipping linear motor, a shell loading and flipping rotary cylinder is fixedly mounted on the first shell loading and flipping connecting plate, and a shell loading and flipping clamping cylinder is fixedly mounted on the rotating block of the shell loading and flipping rotary cylinder. The shell loading and clamping mechanism includes a shell loading and clamping support base, a shell loading and clamping mounting plate fixedly mounted on the support base, a shell loading and clamping linear cylinder and a shell loading and clamping guide rail fixedly mounted on the mounting plate, a first shell loading and clamping connecting plate fixedly mounted on the slider of the linear cylinder, and the first shell loading and clamping connecting plate slidably connected to the guide rail, and a shell loading and clamping lifting cylinder fixedly mounted on the first connecting plate, the shell loading and clamping lifting cylinder... A second housing feeding clamping connecting plate is fixedly mounted on the slide plate of the cylinder. A housing feeding clamping motor and a housing feeding clamping bearing seat are fixedly mounted on the second housing feeding clamping connecting plate. The motor shaft of the housing feeding clamping motor is connected to the housing feeding clamping rotating shaft through a housing feeding coupling. The housing feeding clamping rotating shaft passes through the housing feeding clamping bearing seat and is fixedly connected to the housing feeding clamping cylinder. A housing feeding baffle is provided on the housing feeding clamping rotating shaft. A housing feeding sensor is provided on the second housing feeding clamping connecting plate corresponding to the housing feeding baffle.
3. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The oil injection device includes an oil injection support base, an oil injection lifting cylinder is fixedly mounted on the oil injection support base, an oil injection connecting plate is fixedly mounted on the sliding plate of the oil injection lifting cylinder, and an oil injector is fixedly mounted on the oil injection connecting plate, with the oil injector aligned with the current work position.
4. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The parts mounting device further includes a spring mounting mechanism and a limiting component mounting mechanism. The spring mounting mechanism is used to mount a spring on the workpiece, the limiting component mounting mechanism is used to mount a limiting component on the workpiece, and the buckle mounting mechanism is used to mount a buckle on the workpiece. The spring mounting mechanism includes a spring vibrating feeder, a spring feeding assembly, and a spring clamping assembly, wherein the spring feeding assembly is located at the output end of the spring vibrating feeder. The spring feeding assembly includes a spring feeding support base, a spring feeding rotary cylinder is fixedly mounted on the spring feeding support base, a spring receiving seat is fixedly mounted on the rotating block of the spring feeding rotary cylinder, and a plurality of spring feeding grooves for placing springs are opened on the spring receiving seat. The spring clamping assembly includes a spring clamping support base, a spring clamping mounting plate fixedly mounted on the spring clamping support base, a spring clamping linear cylinder and a spring clamping guide rail fixedly mounted on the spring clamping mounting plate, a first spring clamping connecting plate fixedly mounted on the slider of the spring clamping linear cylinder, and the first spring clamping connecting plate slidably connected to the spring clamping guide rail, a spring clamping lifting cylinder fixedly mounted on the first spring clamping connecting plate, a second spring clamping connecting plate fixedly mounted on the slide plate of the spring clamping lifting cylinder, and a spring clamping cylinder fixedly mounted at the bottom of the second spring clamping connecting plate. The limiting component installation mechanism includes a limiting component vibrating feeder, a limiting component feeding assembly, and a limiting component clamping assembly, wherein the limiting component feeding assembly is located at the output end of the limiting component vibrating feeder; The limiting component feeding assembly includes a limiting component feeding support base, and limiting component feeding sensors are provided on both sides of the limiting component feeding support base; The limiting component clamping assembly includes a limiting component clamping support base, a limiting component clamping mounting plate fixedly mounted on the limiting component clamping support base, a limiting component clamping transverse guide rail fixedly mounted on the limiting component clamping mounting plate, a first limiting component clamping connecting plate slidably connected to the limiting component clamping transverse guide rail, a first limiting component clamping moving cylinder provided on one side of the limiting component clamping mounting plate, the push rod of the first limiting component clamping moving cylinder being fixedly connected to the first limiting component clamping connecting plate, and a limiting component clamping device fixedly mounted on the first limiting component clamping connecting plate. A vertical guide rail is provided, and a second limiting member clamping connecting plate is slidably connected to the vertical guide rail. A second limiting member clamping moving cylinder is provided on one side of the first limiting member clamping connecting plate. The push rod of the second limiting member clamping moving cylinder is fixedly connected to the second limiting member clamping connecting plate. A limiting member clamping rotating cylinder is fixedly provided on the second limiting member clamping connecting plate. The rotating block of the limiting member clamping rotating cylinder is fixedly connected to a third limiting member clamping connecting plate. A limiting member clamping cylinder is fixedly provided on the third limiting member clamping connecting plate.
5. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The oil injection device includes an oil injection support base, an oil injection lifting cylinder is fixed on the oil injection support base, an oil injection connecting plate is fixed on the sliding plate of the oil injection lifting cylinder, an oil injector is fixed on the oil injection connecting plate, the oil injector is aligned with the current work position, and an anti-splash mechanism is provided on the work position near the oil injector on the turntable. The splash-proof mechanism includes a splash-proof support base, on which a splash-proof lifting cylinder is fixedly mounted. A splash-proof connecting plate is fixedly mounted on the sliding plate of the splash-proof lifting cylinder. A splash-proof oil cover is fixedly mounted on the splash-proof connecting plate. The splash-proof oil cover has a splash-proof through hole for the oil injector to pass through.
6. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The transfer rejection device includes a transfer flipping mechanism and a transfer mechanism. The transfer flipping mechanism is used to flip the workpiece, and the transfer mechanism is used to transport the flipped workpiece to the next process. The transfer and flipping mechanism includes a transfer and flipping support base, on which a transfer and flipping lifting cylinder is fixedly mounted. A first transfer and flipping connecting plate is fixedly mounted on the sliding plate of the transfer and flipping lifting cylinder. A transfer and flipping rotating cylinder is fixedly mounted on the first transfer and flipping connecting plate. The rotating block of the transfer and flipping rotating cylinder is fixedly connected to a second transfer and flipping connecting plate. A transfer and flipping clamping cylinder is fixedly mounted on the second transfer and flipping connecting plate. The transfer mechanism includes a transfer support base, on which a horizontal transfer linear motor is mounted. A first transfer connecting plate is fixedly mounted on the slider of the horizontal transfer linear motor. A vertical transfer linear motor is mounted on the first transfer connecting plate. A second transfer connecting plate is fixedly mounted on the slider of the vertical transfer linear motor. A transfer motor and a transfer bearing seat are mounted on the second transfer connecting plate. The motor shaft of the transfer motor is connected to a rotating shaft via a transfer coupling. The rotating shaft passes through the transfer bearing seat and is fixedly connected to a transfer clamping cylinder. A transfer baffle is mounted on the rotating shaft. A transfer sensor is mounted on the second transfer connecting plate corresponding to the transfer baffle. A disposal opening is provided on the first workbench below the transfer mechanism.
7. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The labeling and pressing device includes a labeling mechanism and a pressing mechanism. The labeling mechanism is located on one side of the second transfer seat, and the pressing mechanism is located above the third transfer seat. The labeling mechanism is used to apply the label to the workpiece, and the pressing mechanism is used to press the label on the workpiece. The labeling mechanism includes a label feeding assembly and a labeling assembly. The labeling assembly includes a labeling support base, on which a first labeling screw is provided. A first labeling connecting plate is connected to the first labeling screw. A second labeling screw is provided on the first labeling connecting plate. A second labeling connecting plate is connected to the second labeling screw. A third labeling screw is connected to the second labeling connecting plate. A first labeling motor and a labeling bearing seat are fixedly provided on the third labeling connecting plate. The motor shaft of the first labeling motor is connected to a labeling rotating shaft through a labeling coupling. The labeling rotating shaft passes through the labeling bearing seat and is fixedly connected to an adsorption seat. The adsorption seat is provided with multiple labeling nozzles. The first labeling screw, the second labeling screw, and the third labeling screw each include a second labeling motor, a labeling guide seat, a labeling screw, and a labeling slider. The second labeling motor is located on one side of the labeling guide seat. The labeling screw is rotatably connected to the labeling guide seat. The second labeling motor is connected to the labeling screw. The labeling slider is threadedly connected to the labeling screw. The clamping mechanism includes a clamping support base, a clamping cylinder on the top of the clamping support base, a clamping guide rail on the side of the clamping support base, a clamping connecting seat slidably connected to the clamping guide rail, a clamping guide rod fixedly provided at the bottom of the clamping connecting seat, a clamping spring sleeved on the clamping guide rod, one end of the clamping spring connected to the clamping guide rod, the other end of the clamping spring connected to a clamping block, and the clamping block slidably connected to the clamping guide rod.
8. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The component feeding device includes a component vibrating feeder, a component feeding mechanism, and a component suction mechanism. The component feeding mechanism is located at the output end of the component vibrating feeder, and the component suction mechanism is used to load the component at the component feeding mechanism into the workpiece. The component feeding mechanism includes a component feeding support base. The top of the component feeding support base is provided with a component feeding guide rail and a first component feeding cylinder. A component feeding slider is slidably connected to the component feeding guide rail. A component feeding receiving plate is fixedly provided on the component feeding slider. A component feeding groove matching the component is opened on the component feeding receiving plate. A component feeding baffle is provided on the top of the component feeding support base on the output end side of the component vibrating material plate. The push rod of the first component feeding cylinder is fixedly connected to the component feeding slider. A second component feeding cylinder is provided at the bottom of the component feeding support base. A component feeding top rod is fixedly provided on the push rod of the second component feeding cylinder. The component feeding top rod passes through the top of the component feeding support base and enters the component feeding groove. The component loading support base is equipped with component loading sensors on both sides of its top. The component suction mechanism includes a component suction support base, on which a component suction screw is fixedly mounted. A first component suction connecting plate is connected to the component suction screw. A component suction linear cylinder and a component suction guide rail are fixedly mounted on the first component suction connecting plate. A second component suction connecting plate is fixedly mounted on the slider of the component suction linear cylinder, and the second component suction connecting plate is slidably connected to the component suction guide rail. A component suction lifting cylinder is fixedly mounted on the second component suction connecting plate. A third component suction connecting plate is fixedly mounted on the slide plate of the component suction lifting cylinder. A component suction cylinder is fixedly mounted on the third component suction connecting plate. A fourth component suction connecting plate is fixedly mounted on the push rod of the component suction cylinder. Two component suction nozzles are provided on the fourth component suction connecting plate. The component suction screw includes a component suction motor, a component suction guide seat, a component suction screw, and a component suction slider. The component suction motor is located on one side of the component suction guide seat. The component suction screw is rotatably connected inside the component suction guide seat. The component suction motor is connected to the component suction screw, and the component suction slider is threadedly connected to the component suction screw.
9. The airbag and hairspring assembly equipment according to claim 1, characterized in that: The detection device includes a label detection mechanism and a parts detection mechanism. The label detection mechanism is used to detect whether there is a label on the workpiece, and the parts detection mechanism is used to detect the installation status of parts on the workpiece. The label detection mechanism includes a first label detection rod, a second label detection rod, and a third label detection rod. One end of the second label detection rod is fixedly connected to the first label detection rod, and the other end is fixedly connected to the third label detection rod. A label detection sensor is fixedly mounted on the third label detection rod, and the label detection sensor is located directly above the label on the workpiece. The parts inspection mechanism includes an end cap inspection component and a performance inspection component; The end cap detection assembly includes a first part detection rod and a second part detection rod. A part detection connecting plate is fixed on the first part detection rod, and a second part detection rod is fixed on both ends of the part detection connecting plate. A part detection sensor is fixed on the second part detection rod, and the part detection sensor is located directly above the end cap of the workpiece. The performance testing component includes a performance testing support base, on which a performance testing guide rail and a performance testing cylinder are fixedly mounted. A performance testing connecting seat is slidably connected to the performance testing guide rail. The push rod of the performance testing cylinder is fixedly connected to the performance testing connecting seat. A performance testing connecting plate is fixedly mounted on the performance testing connecting seat, and a performance testing rod is provided on the performance testing connecting plate.
Citation Information
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