A nozzle feeding assembly
Patent Information
- Application Number
- CN202511324247.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2045-09-17
AI Technical Summary
[0005]本发明的目的在于解决现有的喷嘴组装设备对于复杂工件的组装自动化程度较低和组装精度不高的问题
[0018]1、本发明的一种喷嘴上料组装设备,通过设置有盖板拆装机构、喷嘴组装机构以及喷嘴上料机构,可以在组装的过程中实现对工件顶部盖板的自动拆装,便于对喷嘴进行组装,有效提高设备的自动化程度,从而提高喷嘴的组装效率。
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Figure CN121083294B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of assembly equipment technology, specifically to a nozzle feeding assembly device. Background Technology
[0002] Nozzle assembly equipment is the core equipment for achieving efficient and precise nozzle assembly in industrial production. Its design integrates mechanical automation, precision control and modular concepts, which significantly improves the efficiency and quality stability of nozzle manufacturing. It is widely used in automotive, electronics, metallurgy, environmental protection and other fields.
[0003] For example, a nozzle assembly mechanism disclosed in CN206263544U includes at least one workpiece feeding device, a nozzle fixing seat disposed at the front end of the workpiece feeding device, and a workpiece clamping device mounted above the workpiece feeding device. The workpiece feeding devices are arranged side by side, and the workpiece clamping device is further provided with a nozzle positioning and suction device. The workpiece clamping device includes at least one workpiece gripper, and the nozzle positioning and suction device includes at least one nozzle gripper.
[0004] The nozzle assembly mechanism described above can only assemble nozzles for workpieces with simple structures. It is difficult to automate the assembly of workpieces with more complex structures (such as those with other components at the nozzle assembly location), resulting in low assembly efficiency and low assembly accuracy for complex workpieces, which affects the yield of product processing. Summary of the Invention
[0005] The purpose of this invention is to solve the problems of low automation and low assembly accuracy in the assembly of complex workpieces by existing nozzle assembly equipment.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A nozzle feeding and assembly device includes a frame. A feed inlet is provided on the lower part of the side wall of the frame, and a discharge outlet is provided at the top of the feed inlet. A mounting plate is provided in the middle of the inner side of the frame. A feeding mechanism is provided on the bottom side of the mounting plate facing the feed inlet, and a discharge flow line is provided on the top side of the mounting plate facing the discharge outlet. A pair of first translation mechanisms are arranged parallel to each other on the side of the feeding mechanism away from the feed inlet. A cover plate disassembly and assembly mechanism is provided in the middle of the pair of first translation mechanisms. A nozzle assembly mechanism is provided on the side of the cover plate disassembly and assembly mechanism away from the feeding mechanism. The nozzle assembly... A nozzle feeding mechanism is provided on the side of the assembly mechanism. A positioning mechanism is provided between the nozzle assembly mechanism and the nozzle feeding mechanism. The cover plate disassembly and assembly mechanism includes a second mounting frame. A second translation mechanism is provided on the top of the second mounting frame. A first connecting plate is fixedly connected to the moving platform of the second translation mechanism. A pair of second lifting mechanisms are provided on the two side walls of the first connecting plate. A first clamping cylinder and a second clamping cylinder are fixedly connected to the lifting platforms of the pair of second lifting mechanisms. A pair of clamping claws are symmetrically provided on the piston rods of the first clamping cylinder and the second clamping cylinder.
[0008] Furthermore, the first clamping cylinder is located at the top of the feeding mechanism, the second clamping cylinder is located at the top of the unloading flow line, a pair of fixed frames are symmetrically fixedly connected to the lower top of the second mounting frame, a third lifting mechanism is provided on the side wall of the fixed frame, a second connecting plate is fixedly connected to the lifting platform of the third lifting mechanism, a pair of limiting pins are symmetrically fixedly connected to the bottom two sides of the second connecting plate, a first cylinder is fixedly connected to the middle of the side wall of the second connecting plate, a pressure block is fixedly connected to the piston rod of the first cylinder, a pair of second cylinders are symmetrically arranged on both sides of the first cylinder, and a pair of buckles are symmetrically arranged on the piston rod of the second cylinder.
[0009] Furthermore, the feeding mechanism includes a first mounting frame, the bottom of which extends through the mounting plate to the lower side of the mounting plate. A first lifting mechanism is provided on the side wall of the first mounting frame. A feeding rack is vertically fixed to the bottom of the mounting plate. A feeding flow line is horizontally provided at the bottom of the feeding rack. Several carriers are detachably provided at the top of the feeding flow line. An adjustment frame is detachably provided on the outer side of the bottom of the feeding rack. A barcode scanner is detachably provided at the top of the adjustment frame.
[0010] Furthermore, the nozzle assembly mechanism includes a third mounting bracket, a third translation mechanism is provided on the top of the third mounting bracket, a third connecting plate is fixedly connected to the moving platform of the third translation mechanism, a fourth lifting mechanism is provided on the side wall of the third connecting plate, a fourth connecting plate is fixedly connected to the lifting platform of the fourth lifting mechanism, a pair of locking pins are symmetrically fixedly connected to the bottom two sides of the fourth connecting plate, a pair of third cylinders are symmetrically provided on the side wall of the fourth connecting plate, and a pressure head is fixedly connected to the piston rod of the third cylinder.
[0011] Furthermore, a first vision module is provided on the side of the fourth lifting mechanism, and a second vision module is provided on the lower part of the third translation mechanism facing the positioning mechanism. The second vision module is located at the bottom of the fourth connecting plate.
[0012] Furthermore, the nozzle feeding mechanism includes a fourth mounting frame, a fourth translation mechanism is provided on the top of the fourth mounting frame, a fifth connecting plate is fixedly connected to the moving platform of the fourth translation mechanism, a fifth lifting mechanism is provided on the side wall of the fifth connecting plate, a pair of third clamping cylinders are fixedly connected to the lifting platform of the fifth lifting mechanism, a pair of limit blocks are fixedly connected to the piston rod of the third clamping cylinders, and a third vision module is provided on the side of the fifth lifting mechanism.
[0013] Furthermore, a material tray feeding mechanism is provided on the side of the nozzle feeding mechanism away from the first translation mechanism. The material tray feeding mechanism includes a fifth translation mechanism. The top of the fifth translation mechanism is provided with several material bins. Material tray picking cylinders are provided on both sides of the bottom of the material bins. The moving platform of the fifth translation mechanism is fixedly connected to a material tray placement platform.
[0014] Furthermore, the positioning mechanism includes a base, a positioning cylinder is horizontally fixedly connected to the top of the base, a positioning platform is fixedly connected to the piston rod of the positioning cylinder, a number of positioning blocks are provided on the top of the positioning platform, and a number of distance sensors are provided on the edge of the positioning platform.
[0015] Furthermore, the feeding flow line and the unloading flow line are arranged in parallel directions, the first translation mechanism and the fifth translation mechanism are arranged in directions perpendicular to the feeding direction of the unloading flow line, and the second translation mechanism, the third translation mechanism and the fourth translation mechanism are all arranged in directions parallel to the feeding direction of the unloading flow line.
[0016] Furthermore, a temporary storage flow line is provided on the side of the first translation mechanism, and the conveying direction of the temporary storage flow line is perpendicular to the conveying direction of the unloading flow line.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. The nozzle feeding and assembly equipment of the present invention, by providing a cover plate disassembly and assembly mechanism, a nozzle assembly mechanism and a nozzle feeding mechanism, can realize the automatic disassembly and assembly of the top cover plate of the workpiece during the assembly process, which facilitates the assembly of the nozzle, effectively improves the automation level of the equipment, and thus improves the assembly efficiency of the nozzle.
[0019] 2. The nozzle feeding and assembly equipment of the present invention, by being equipped with a first vision module, a second vision module, a third vision module and a positioning mechanism, can provide multiple visual guidance and automatic positioning for the assembly position of the workpiece and the nozzle during nozzle assembly, effectively improving the assembly accuracy of the nozzle and reducing the product defect rate. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a nozzle feeding assembly device according to the present invention.
[0021] Figure 2 This is a schematic diagram of the internal structure of the frame of a nozzle feeding assembly device according to the present invention.
[0022] Figure 3 This is a top view schematic diagram of the internal structure of the frame of a nozzle feeding assembly equipment according to the present invention.
[0023] Figure 4 This is a schematic diagram of the internal rear structure of the nozzle feeding assembly equipment frame according to the present invention.
[0024] Figure 5 This is a schematic diagram of the feeding mechanism of a nozzle feeding assembly equipment according to the present invention.
[0025] Figure 6 This is a schematic diagram of the cover plate disassembly and assembly mechanism of a nozzle feeding assembly equipment according to the present invention.
[0026] Figure 7 This is a schematic diagram of the rear structure of the cover plate disassembly and assembly mechanism of a nozzle feeding assembly equipment according to the present invention.
[0027] Figure 8 This is an enlarged structural diagram of section A of the nozzle feeding assembly device of the present invention.
[0028] Figure 9 This is a schematic diagram of the nozzle assembly mechanism of a nozzle feeding and assembly device according to the present invention.
[0029] Figure 10 This is a schematic diagram of the material tray feeding mechanism of a nozzle feeding assembly device according to the present invention.
[0030] Figure 11 This is a schematic diagram of the nozzle feeding mechanism and positioning mechanism of a nozzle feeding assembly device according to the present invention.
[0031] In the diagram: 1. Frame; 2. Feed inlet; 3. Discharge outlet; 4. Loading mechanism; 401. First mounting frame; 402. Loading rack; 403. Adjusting frame; 404. Barcode scanner; 405. Loading flow line; 406. First lifting mechanism; 5. Unloading flow line; 6. First translation mechanism; 7. Temporary storage flow line; 8. Cover plate disassembly / assembly mechanism; 801. Second mounting frame; 802. Second translation mechanism; 803. First connecting plate; 804. First clamping cylinder; 805. Second lifting mechanism; 806. Second clamping cylinder; 807. Fixing frame; 808. Third lifting mechanism; 809. Second connecting plate; 810. Limit pin; 812. Pressure block; 813. Second cylinder; 814. Buckle plate; 9. Nozzle assembly mechanism; 901. Third mounting frame; 902. Third translation mechanism; 903. Third connecting plate; 904. Fourth lifting mechanism; 905. Fourth connecting plate; 906. Locking pin; 907. Third cylinder; 908. Press head; 10. Material tray feeding mechanism; 1001. Fifth translation mechanism; 1002. Material bin; 1003. Material tray picking cylinder; 1004. Material tray placement platform; 11. Nozzle feeding mechanism; 1101. Fourth mounting bracket; 1102. Fourth translation mechanism; 1103. Fifth connecting plate; 1104. Fifth lifting mechanism; 1105. Third clamping cylinder; 1106. Limit block; 1107. Third vision module; 12. Positioning mechanism; 1201. Base; 1202. Positioning cylinder; 1203. Positioning platform; 1204. Distance sensor; 1205. Positioning block; 13. Carrier; 14. Second vision module. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please see Figures 1-4 and Figures 6-8The nozzle feeding and assembly equipment of this embodiment includes a frame 1. A feed inlet 2 is provided on the lower part of the side wall of the frame 1, and a discharge outlet 3 is provided on the top of the feed inlet 2. A mounting plate is provided in the middle of the inner side of the frame 1. A feeding mechanism 4 is provided on the bottom of the mounting plate facing the feed inlet 2 for feeding the carrier 13 and the workpiece. A discharge flow line 5 is provided on the top of the mounting plate facing the discharge outlet 3 for discharging the processed carrier 13 and the workpiece. A pair of first translation mechanisms 6 are arranged parallel to each other on the side of the feeding mechanism 4 away from the feed inlet 2. The middle of the pair of first translation mechanisms 6... A cover plate disassembly and assembly mechanism 8 is provided for disassembling and assembling the cover plate on the workpiece surface during assembly. A nozzle assembly mechanism 9 is provided on the side of the cover plate disassembly and assembly mechanism 8 away from the feeding mechanism 4 for assembling the nozzles. A nozzle feeding mechanism 11 is provided on the side of the nozzle assembly mechanism 9 for feeding the nozzles. A positioning mechanism 12 is provided between the nozzle assembly mechanism 9 and the nozzle feeding mechanism 11 for positioning the workpiece and nozzles during assembly. The cover plate disassembly and assembly mechanism 8 includes a second mounting bracket 801, and a second translation mechanism 802 is provided on the top of the second mounting bracket 801. The movable platform of mechanism 802 is fixedly connected to a first connecting plate 803. A pair of second lifting mechanisms 805 are respectively installed on the two side walls of the first connecting plate 803. The lifting platforms of the pair of second lifting mechanisms 805 are respectively fixedly connected to a first clamping cylinder 804 and a second clamping cylinder 806. The piston rods of both the first clamping cylinder 804 and the second clamping cylinder 806 are symmetrically equipped with a pair of grippers. The first clamping cylinder 804 is located at the top of the feeding mechanism 4, and the second clamping cylinder 806 is located at the top of the unloading flow line 5. The second mounting bracket 801 is symmetrically fixed on its lower top side. A pair of fixed frames 807 are connected. A third lifting mechanism 808 is provided on the side wall of the fixed frame 807. A second connecting plate 809 is fixedly connected to the lifting platform of the third lifting mechanism 808. A pair of limit pins 810 are symmetrically fixedly connected to the bottom two sides of the second connecting plate 809. A first cylinder 811 is fixedly connected to the middle of the side wall of the second connecting plate 809. A pressure block 812 is fixedly connected to the piston rod of the first cylinder 811. A pair of second cylinders 813 are symmetrically arranged on both sides of the first cylinder 811. A pair of buckle plates 814 are symmetrically arranged on the piston rod of the second cylinder 813.During assembly, the workpiece is positioned and supported by the carrier 13. The carrier then enters the frame 1 through the feed inlet 2. The loading mechanism 4 loads the carrier 13. The first clamping cylinder 804 is then driven downwards to the clamping position by the second lifting mechanism 805 at its top. The grippers at the bottom of the first clamping cylinder 804 clamp the carrier 13. The second lifting mechanism 805 then resets, lifting the carrier 13. At this point, the second translation mechanism 802 drives the first clamping cylinder 804 to move to the top of the moving platform of the first translation mechanism 6. The second lifting mechanism 805 then drives the first clamping cylinder 804 downwards again, placing the carrier 13 on the first... The translation mechanism 6 moves the carrier limiting mechanism at the top of the platform; at this time, the first translation mechanism 6 drives the carrier 13 to move to the bottom of the pressure block 812, and the third lifting mechanism 808 drives the second connecting plate 809 to move downward until the limiting pin 810 at the bottom of the second connecting plate 809 is inserted into the corresponding limiting hole on the surface of the carrier 13 to limit the carrier 13; at this time, the first cylinder 811 drives the pressure block 812 to move downward until it abuts against the workpiece, fixing the workpiece at the top of the carrier 13, and then the second cylinders 813 on both sides drive a pair of buckle plates 814 to move towards each other until they are engaged with the cover plates on the upper side of the nozzle mounting parts on both sides of the top of the workpiece. At this time, the third lifting mechanism 808 drives the buckle plates to move towards each other. 814 moves upward to remove the cover plate on top of the workpiece, exposing the nozzle mounting part; then the first translation mechanism 6 drives the carrier 13 to move to the bottom of the nozzle assembly mechanism 9, and the nozzle assembly mechanism 9 transports the carrier 13 to the positioning mechanism 12, and the positioning mechanism 12 positions the carrier 13. Then, the nozzle feeding mechanism 11 places the nozzle on the nozzle mounting part on top of the workpiece, and the nozzle assembly mechanism 9 installs the nozzle on both sides of the top of the workpiece; after the nozzle is installed, the nozzle assembly mechanism 9 transports the carrier 13 to the first translation mechanism 6, and the first translation mechanism 6 drives the carrier 13 to move again to the bottom of the pressure block 812. At this time, the cover plate disassembly and assembly mechanism 8... Repeat the above steps in reverse order, reinstalling the top cover plate of the workpiece on the upper side of the nozzle mounting parts on both sides of the top of the workpiece to protect the nozzles; then, the first translation mechanism 6 drives the carrier 13 to move to the bottom of the second clamping cylinder 806, and the second lifting mechanism 805 drives the jaws at the bottom of the second clamping cylinder 806 to clamp the carrier 13. The second translation mechanism 802 transports the carrier 13 to the top of the unloading flow line 5, so that the assembled workpiece flows out along the unloading flow line 5 along the outlet 3. Through the above steps, the top cover plate of the workpiece can be automatically disassembled and assembled during the assembly process, which facilitates the assembly of the nozzles, effectively improves the automation level of the equipment, and thus improves the assembly efficiency of the nozzles.
[0034] Please see Figure 5The loading mechanism 4 includes a first mounting frame 401, the bottom of which extends through the mounting plate to the lower side of the mounting plate. A first lifting mechanism 406 is provided on the side wall of the first mounting frame 401. A loading rack 402 is vertically fixed to the bottom of the mounting plate. A loading flow line 405 is horizontally arranged at the bottom of the loading rack 402. Several carriers 13 are detachably mounted on the top of the loading flow line 405. An adjusting frame 403 is detachably mounted on the outer side of the bottom of the loading rack 402. A barcode scanner 404 is detachably mounted on the top of the adjusting frame 403. During loading, the carriers 13 move along the loading flow line 405 to the lifting platform of the first lifting mechanism 406. The barcode scanner 404 can scan and register the information of the workpiece on the top of the carrier 13 during the movement of the carrier 13. After scanning, the first lifting mechanism 406 transports the carrier 13 to the top of the mounting plate, realizing automatic loading of the carriers 13 and the workpiece.
[0035] Please see Figure 9 The nozzle assembly mechanism 9 includes a third mounting bracket 901. A third translation mechanism 902 is provided on the top of the third mounting bracket 901. A third connecting plate 903 is fixedly connected to the moving platform of the third translation mechanism 902. A fourth lifting mechanism 904 is provided on the side wall of the third connecting plate 903. A fourth connecting plate 905 is fixedly connected to the lifting platform of the fourth lifting mechanism 904. A pair of locking pins 906 are symmetrically fixedly connected to the bottom two sides of the fourth connecting plate 905. A pair of third cylinders 907 are symmetrically provided on the side wall of the fourth connecting plate 905. A pressure head 908 is fixedly connected to the piston rod of the third cylinder 907. When the carrier 13 moves to the bottom of the pressure head 908, it stops moving. At this time, the fourth lifting mechanism 904 drives the fourth connecting plate 905 to move downward until the locking pin 906 at the bottom of the fourth connecting plate 905 is inserted into the limiting hole on the surface of the carrier 13. The locking pin 906 is an expansion pin that expands when inserted into the carrier 13 to fix the carrier 13. Then the fourth lifting mechanism 904 resets and lifts the carrier 13. The third translation mechanism 902 drives the carrier 13 to move to the top of the positioning mechanism 12. After the carrier 13 is positioned, the nozzle is placed on the nozzle mounting part on the top of the workpiece by the nozzle feeding mechanism 11. Then the third cylinder 907 drives the pressure head 908 to move downward to press the nozzle and the workpiece together.
[0036] A first vision module 909 is provided on the side of the fourth lifting mechanism 904, and a second vision module 14 is provided on the lower part of the third translation mechanism 902 facing the positioning mechanism 12. The second vision module 14 is located at the bottom of the fourth connecting plate 905. During the process of limiting the position of the carrier 13, the first vision module 909 can provide visual guidance for the position of the carrier 13. When the carrier 13 is transported, it passes through the second vision module 14, which can detect the position of the carrier 13 to prevent the carrier 13 from tilting during assembly.
[0037] Please see Figure 11 The nozzle feeding mechanism 11 includes a fourth mounting frame 1101. A fourth translation mechanism 1102 is provided on the top of the fourth mounting frame 1101. A fifth connecting plate 1103 is fixedly connected to the moving platform of the fourth translation mechanism 1102. A fifth lifting mechanism 1104 is provided on the side wall of the fifth connecting plate 1103. A pair of third clamping cylinders 1105 are fixedly connected to the lifting platform of the fifth lifting mechanism 1104. A pair of limit blocks 1106 are fixedly connected to the piston rod of the third clamping cylinder 1105. A third vision module 1007 is provided on the side of the fifth lifting mechanism 1104. When the nozzle is being fed, the fifth lifting mechanism 1104 drives the third clamping cylinder 1105 to move downward until the limiting block 1106 at its bottom is inserted into the inner side of the nozzle at the corresponding position on the material tray to limit the nozzle. Then the fifth lifting mechanism 1104 resets and drives the nozzle to move upward to disengage from the material tray. Then the fourth translation mechanism 1102 drives the nozzle to move to the top of the workpiece nozzle mounting part of the positioning mechanism 12. Then the fifth lifting mechanism 1104 drives the third clamping cylinder 1105 to place the nozzle on the nozzle mounting part on the top of the workpiece. During placement, the third vision module 1007 can provide visual guidance for the nozzle feeding, so as to achieve precise automatic feeding of the nozzle.
[0038] Please see Figure 10 A tray feeding mechanism 10 is provided on the side of the nozzle feeding mechanism 11 away from the first translation mechanism 6. The tray feeding mechanism 10 includes a fifth translation mechanism 1001. Several hoppers 1002 are provided on the top of the fifth translation mechanism 1001. Tray picking cylinders 1003 are provided on both sides of the bottom of the hoppers 1002. A tray placement platform 1004 is fixedly connected to the moving platform of the fifth translation mechanism 1001. When feeding the nozzle, the tray at the bottom of the hopper 1002 can be placed on the tray placement platform 1004 by the tray picking cylinders 1003. Then, the tray placement platform 1004 is driven to move to the nozzle feeding station by the fifth translation mechanism 1001 to realize automatic feeding of the tray.
[0039] The positioning mechanism 12 includes a base 1201, a positioning cylinder 1202 is horizontally fixedly connected to the top of the base 1201, a positioning platform 1203 is fixedly connected to the piston rod of the positioning cylinder 1202, a number of positioning blocks 1205 are provided on the top of the positioning platform 1203, and a number of distance sensors 1204 are provided on the edge of the positioning platform 1203. During nozzle assembly, the carrier 13 is placed on top of the positioning table 1203 by the nozzle assembly mechanism 9. During placement, the positioning block 1205 limits the carrier 13, and the distance sensors 1204 on both sides can precisely adjust the position of the carrier 13 to facilitate positioning. After the carrier 13 is placed, the positioning cylinder 1202 drives the positioning table 1203 and the carrier 13 to move towards the nozzle feeding mechanism 11 until the carrier 13 stops at the nozzle unloading station. At this time, the nozzle feeding mechanism 11 places the nozzle on the nozzle mounting part on top of the workpiece. Then, the positioning cylinder 1202 resets, causing the carrier 13 to move to the nozzle pressing station, where the press head 908 presses the nozzle. Through the above steps, the carrier 13 and the nozzle can be precisely positioned during nozzle assembly, effectively improving the assembly accuracy of the nozzle.
[0040] The feeding flow line 405 and the unloading flow line 5 are arranged in parallel directions. The first translation mechanism 6 and the fifth translation mechanism 1001 are arranged in directions perpendicular to the feeding direction of the unloading flow line 5. The second translation mechanism 802, the third translation mechanism 902 and the fourth translation mechanism 1102 are all arranged in directions parallel to the feeding direction of the unloading flow line 5.
[0041] The first translation mechanism 6 has a temporary storage flow line 7 on its side, and the conveying direction of the temporary storage flow line 7 is perpendicular to the conveying direction of the unloading flow line 5. By setting up the temporary storage flow line 7, the carrier 13 can be buffered in the event of equipment failure, thus avoiding congestion.
[0042] Working Principle: During assembly, the workpiece is positioned and supported by the carrier 13. The carrier then enters the frame 1 along the feed inlet 2. The loading mechanism 4 loads the carrier 13. During loading, the carrier 13 moves along the loading flow line 405 to the lifting platform of the first lifting mechanism 406. The barcode scanner 404 scans and registers the information of the workpiece on top of the carrier 13 during its movement. After scanning, the first lifting mechanism 406 transports the carrier 13 to the top of the mounting plate, achieving automatic loading of the carrier 13 and the workpiece. Then, the second lifting mechanism 805 at the top of the first clamping cylinder 804 drives the first clamping cylinder 804 to move downward to the clamping position. The grippers at the bottom of the first clamping cylinder 804 clamp the carrier 13. Then, the second lifting mechanism 805 resets, lifting the carrier 13. At this time, the second translation mechanism 802 drives the first clamping cylinder 804 to move to the first translation machine. The first lifting mechanism 805 drives the first clamping cylinder 804 to move downward again, placing the carrier 13 on the carrier limiting mechanism at the top of the first translation mechanism 6. At this time, the carrier 13 is driven to move to the bottom of the pressure block 812 by the first translation mechanism 6, and the second connecting plate 809 is driven to move downward by the third lifting mechanism 808 until the limiting pin 810 at the bottom of the second connecting plate 809 is inserted into the corresponding limiting hole on the surface of the carrier 13 to limit the carrier 13. At this time, the first cylinder 811 drives the pressure block 812 to move downward to abut against the workpiece, fixing the workpiece at the top of the carrier 13. Then, the second cylinders 813 on both sides drive a pair of buckle plates 814 to move towards each other until they are fastened to the cover plates on the upper side of the nozzle mounting parts on both sides of the top of the workpiece. At this time, the third lifting mechanism 808 drives the buckle plates 814 to move upward, removing the cover plates on the top of the workpiece, so that the nozzle mounting parts are exposed.
[0043] Then, the first translation mechanism 6 drives the carrier 13 to move to the bottom of the nozzle assembly mechanism 9. When the carrier 13 moves to the bottom of the pressure head 908, it stops moving. At this time, the fourth lifting mechanism 904 drives the fourth connecting plate 905 to move downward until the locking pin 906 at the bottom of the fourth connecting plate 905 is inserted into the limiting hole on the surface of the carrier 13. The locking pin 906 is an expansion pin, which expands when inserted into the carrier 13 to fix the carrier 13. Then, the fourth lifting mechanism 904 resets and lifts the carrier 13. The third translation mechanism 902 drives the carrier 13 to move to the top of the positioning mechanism 12. During nozzle assembly, the nozzle... Assembly mechanism 9 places carrier 13 on top of positioning table 1203. During placement, positioning block 1205 limits the carrier 13, while distance sensors 1204 on both sides allow for precise adjustment of the carrier 13's position, facilitating its positioning. After carrier 13 is placed, positioning cylinder 1202 drives positioning table 1203 and carrier 13 towards nozzle feeding mechanism 11 until carrier 13 reaches nozzle unloading position. At this point, nozzle feeding mechanism 11 places nozzle on the nozzle mounting part on top of workpiece, and then positioning cylinder 1202 resets. This causes the carrier 13 to move to the nozzle pressing station, where the nozzle is pressed in place by the press head 908. Through these steps, precise positioning of the carrier 13 and the nozzle can be achieved during nozzle assembly, effectively improving the nozzle assembly accuracy. After the carrier 13 is positioned, the nozzle is placed on the nozzle mounting part at the top of the workpiece by the nozzle feeding mechanism 11. During nozzle feeding, the fifth lifting mechanism 1104 drives the third clamping cylinder 1105 downwards until the bottom limiting block 1106 inserts into the inner side of the nozzle at the corresponding position on the material tray, limiting the nozzle. Then, the fifth lifting mechanism 1104 resets, driving the nozzle towards... The upper movement detaches from the material tray, and then the fourth translation mechanism 1102 drives the nozzle to move to the top of the workpiece nozzle mounting part of the positioning mechanism 12. Then the fifth lifting mechanism 1104 drives the third clamping cylinder 1105 to place the nozzle on the top of the workpiece nozzle mounting part. During placement, the third vision module 1007 can provide visual guidance for the nozzle loading, realizing precise automatic loading of the nozzle. After the nozzle is placed, the positioning cylinder 1202 resets, causing the carrier 13 to move to the nozzle pressing station. Then the third cylinder 907 drives the pressing head 908 to move downward, pressing the nozzle and the workpiece together.
[0044] After the nozzles are installed, the carrier 13 is transported to the first translation mechanism 6 by the nozzle assembly mechanism 9. The first translation mechanism 6 drives the carrier 13 to move to the bottom of the pressure block 812 again. At this time, the cover plate disassembly and assembly mechanism 8 repeats the above steps in reverse, and reinstalls the cover plate on the top of the workpiece on the upper side of the nozzle mounting parts on both sides of the top of the workpiece to protect the nozzles. Then, the first translation mechanism 6 drives the carrier 13 to move to the bottom of the second clamping cylinder 806. The second lifting mechanism 805 drives the jaws at the bottom of the second clamping cylinder 806 to clamp the carrier 13. The second translation mechanism 802 transports the carrier 13 to the top of the unloading flow line 5, so that the assembled workpiece flows out along the unloading flow line 5 and the discharge port 3.
[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A nozzle feeding and assembly device, characterized in that: The machine includes a frame (1), with a feed inlet (2) at the lower part of the side wall of the frame (1), a discharge outlet (3) at the top of the feed inlet (2), an installation plate at the middle of the inner side of the frame (1), a feeding mechanism (4) at the bottom of the installation plate facing the feed inlet (2), a discharge flow line (5) at the top of the installation plate facing the discharge outlet (3), a pair of first translation mechanisms (6) parallel to the feeding mechanism (4) away from the feed inlet (2), a cover plate disassembly mechanism (8) at the middle of the pair of first translation mechanisms (6), a nozzle assembly mechanism (9) at the side of the cover plate disassembly mechanism (8) away from the feeding mechanism (4), and a nozzle feeding mechanism at the side of the nozzle assembly mechanism (9). 11) A positioning mechanism (12) is provided between the nozzle assembly mechanism (9) and the nozzle feeding mechanism (11). The cover plate disassembly and assembly mechanism (8) includes a second mounting frame (801). A second translation mechanism (802) is provided on the top of the second mounting frame (801). A first connecting plate (803) is fixedly connected to the moving platform of the second translation mechanism (802). A pair of second lifting mechanisms (805) are provided on the two side walls of the first connecting plate (803). A first clamping cylinder (804) and a second clamping cylinder (806) are fixedly connected to the lifting platforms of the pair of second lifting mechanisms (805). A pair of clamping claws are symmetrically provided on the piston rods of the first clamping cylinder (804) and the second clamping cylinder (806).
2. The nozzle feeding assembly equipment according to claim 1, characterized in that: The first clamping cylinder (804) is located at the top of the feeding mechanism (4), the second clamping cylinder (806) is located at the top of the unloading flow line (5), a pair of fixed frames (807) are symmetrically fixedly connected to the lower top of the second mounting frame (801), a third lifting mechanism (808) is provided on the side wall of the fixed frame (807), a second connecting plate (809) is fixedly connected to the lifting platform of the third lifting mechanism (808), a pair of limit pins (810) are symmetrically fixedly connected to the bottom two sides of the second connecting plate (809), a first cylinder (811) is fixedly connected to the middle of the side wall of the second connecting plate (809), a pressure block (812) is fixedly connected to the piston rod of the first cylinder (811), a pair of second cylinders (813) are symmetrically arranged on both sides of the first cylinder (811), and a pair of buckles (814) are symmetrically arranged on the piston rod of the second cylinder (813).
3. The nozzle feeding assembly equipment according to claim 1, characterized in that: The feeding mechanism (4) includes a first mounting frame (401), the bottom of the first mounting frame (401) extends through the mounting plate to the lower side of the mounting plate, the side wall of the first mounting frame (401) is provided with a first lifting mechanism (406), the bottom of the mounting plate is vertically fixedly connected to a feeding rack (402), the bottom of the feeding rack (402) is horizontally provided with a feeding flow line (405), the top of the feeding flow line (405) is detachably provided with a plurality of carriers (13), the bottom outer side of the feeding rack (402) is detachably provided with an adjustment frame (403), and the top of the adjustment frame (403) is detachably provided with a barcode scanner (404).
4. The nozzle feeding assembly equipment according to claim 1, characterized in that: The nozzle assembly mechanism (9) includes a third mounting bracket (901), a third translation mechanism (902) is provided on the top of the third mounting bracket (901), a third connecting plate (903) is fixedly connected to the moving platform of the third translation mechanism (902), a fourth lifting mechanism (904) is provided on the side wall of the third connecting plate (903), a fourth connecting plate (905) is fixedly connected to the lifting platform of the fourth lifting mechanism (904), a pair of locking pins (906) are symmetrically fixedly connected to the bottom two sides of the fourth connecting plate (905), a pair of third cylinders (907) are symmetrically provided on the side wall of the fourth connecting plate (905), and a pressure head (908) is fixedly connected to the piston rod of the third cylinder (907).
5. The nozzle feeding and assembly equipment according to claim 4, characterized in that: The fourth lifting mechanism (904) is provided with a first vision module (909) on its side, and the third translation mechanism (902) is provided with a second vision module (14) on its lower side facing the positioning mechanism (12). The second vision module (14) is located at the bottom of the fourth connecting plate (905).
6. The nozzle feeding assembly equipment according to claim 1, characterized in that: The nozzle feeding mechanism (11) includes a fourth mounting bracket (1101), a fourth translation mechanism (1102) is provided on the top of the fourth mounting bracket (1101), a fifth connecting plate (1103) is fixedly connected to the moving platform of the fourth translation mechanism (1102), a fifth lifting mechanism (1104) is provided on the side wall of the fifth connecting plate (1103), a pair of third clamping cylinders (1105) are fixedly connected to the lifting platform of the fifth lifting mechanism (1104), a pair of limit blocks (1106) are fixedly connected to the piston rod of the third clamping cylinder (1105), and a third vision module (1007) is provided on the side of the fifth lifting mechanism (1104).
7. The nozzle feeding assembly equipment according to claim 3, characterized in that: The nozzle feeding mechanism (11) is provided with a material tray feeding mechanism (10) on the side away from the first translation mechanism (6). The material tray feeding mechanism (10) includes a fifth translation mechanism (1001). The top of the fifth translation mechanism (1001) is provided with several material bins (1002). Material tray picking cylinders (1003) are provided on both sides of the bottom of the material bins (1002). The moving platform of the fifth translation mechanism (1001) is fixedly connected to a material tray placement platform (1004).
8. The nozzle feeding and assembly equipment according to claim 1, characterized in that: The positioning mechanism (12) includes a base (1201), a positioning cylinder (1202) is horizontally fixedly connected to the top of the base (1201), a positioning platform (1203) is fixedly connected to the piston rod of the positioning cylinder (1202), a number of positioning blocks (1205) are provided on the top of the positioning platform (1203), and a number of distance sensors (1204) are provided on the edge of the positioning platform (1203).
9. The nozzle feeding assembly equipment according to claim 7, characterized in that: The feeding flow line (405) and the unloading flow line (5) are arranged parallel to each other in the conveying direction. The first translation mechanism (6) and the fifth translation mechanism (1001) are arranged perpendicular to the conveying direction of the unloading flow line (5). The second translation mechanism (802), the third translation mechanism (902) and the fourth translation mechanism (1102) are all arranged parallel to the conveying direction of the unloading flow line (5).
10. The nozzle feeding assembly equipment according to claim 1, characterized in that: The first translation mechanism (6) is provided with a temporary storage flow line (7) on its side, and the conveying direction of the temporary storage flow line (7) is perpendicular to the conveying direction of the unloading flow line (5).
Citation Information
Patent Citations
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