一种空气预热器的应急修复方法及修复结构

By sealing the damaged heat exchange tubes in the air preheater and constructing a flue gas bypass pipe, the air leakage problem caused by large-area damage to the heat exchange tubes was solved, achieving rapid and low-cost repair, restoring boiler production capacity and reducing power consumption.

CN121089074BActive Publication Date: 2026-07-17SGIS SONGSHAN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SGIS SONGSHAN CO LTD
Filing Date
2025-08-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the serious air leakage problem caused by large-area damage to the heat exchange tubes of the air preheater is addressed by traditional repair methods, which are time-consuming, costly, and unable to quickly restore production.

Method used

By sealing the damaged heat exchange tubes on the tube sheet of the air preheater and constructing a flue gas bypass pipe, a flue gas bypass is formed to bypass the damaged tube bundle, ensuring flue gas flow rate and velocity. A large-diameter straight pipe is used as the bypass pipe, and the design flow rate is higher than that of the original heat exchange tube, thus achieving rapid repair.

Benefits of technology

It can complete repairs in a short time, reduce material and labor costs, eliminate air leaks, restore the boiler's load-bearing capacity, reduce induced draft fan power consumption, and is suitable for a variety of shell-and-tube heat exchange equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种空气预热器的应急修复方法及修复结构,空气预热器包括界定出烟气通道的壳体、以及设置在壳体内并用于分隔烟气与空气的管束结构,管束结构包括上管板、下管板以及连接在上管板、下管板之间的多根第一换热管,所述方法包括以下步骤:S1:确定多根第一换热管中的多根已损坏的换热管;S2:移除多根已损坏的换热管,以在上管板、下管板上形成分别与已损坏的换热管对应的多个第一管孔;S3:将多个第一管孔封堵;S4:在上管板、下管板上设置多个第二管孔,并安装多根旁通管道且每根旁通管道两端分别贯穿上管板、下管板上的第二管孔并被固定。本申请通过建立烟气旁路,快速、低成本地解决了因换热管大面积损坏导致的漏风问题。
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