A mobile type of fast emergency in-situ remediation and reuse equipment for contaminated soil
Patent Information
- Application Number
- CN202511667778.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2045-11-14
AI Technical Summary
[0006]本发明的目的是克服现有技术中不足,提供一种移动式污染土壤原地快速应急修复与再利用设备,通过土块破碎清石机构,实现了对土壤中的石块进行与筛选,避免了运输机构堵塞,通过土壤破碎筛分装置,彻底规避破碎与筛分同环节导致的筛孔卡堵问题,保障筛分效率与土壤纯度,药剂混合装置将混合均匀的修复药剂通过出药口排出,在待修复土壤撒回土地中的同时与待修复土壤混合,实现污染土壤原地快速修复与再利用
[0025]1)土壤经导流罩分割向集料仓内两侧流向运输辊,较小土壤颗粒经运输辊辊间间隙落入下方集料仓,大块石头以及土块则被运输辊送至运石仓,由传送带输送至收集箱,当土块运输至冲击头底部时,电机Ⅸ带动转动轴Ⅴ旋转,转盘通过连接杆Ⅱ拉动升降座沿固定座Ⅴ上下滑动,使冲击头插入土块中,升降座内电机Ⅹ驱动转动杆Ⅱ旋转,通过连接杆Ⅲ带动冲击头高频往复运动,弹簧Ⅱ配合缓冲复位,使冲击头如同电镐的搞头一样在土块内高频振动,加快土块的破碎速度;实现了土壤与土块、石块的高效分离及土块快速破碎,避免对运输机构造成堵塞,冲击头以插入与高频振动相配合的组合方式快速击碎土块,能快速将大块土块击碎成小颗粒,破碎效率高;
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Figure CN121103837B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of soil remediation technology, and specifically relates to a mobile, rapid, on-site emergency remediation and reuse device for contaminated soil. Background Technology
[0002] Currently, mobile contaminated soil remediation equipment has become the core equipment for emergency remediation and decentralized pollution control due to its advantages of on-site operation and rapid response. However, most equipment generally lacks effective pre-treatment and screening of soil clods and stones mixed in the soil before transporting it after loosening. This can easily cause serious blockage of the conveying mechanism. In addition, some equipment combines crushing and screening processes simultaneously, which not only subject the screening mechanism to excessive vibration load, but also makes it easy for stones with a similar size to the screen hole to be hammered into the screen hole, causing screen blockage and resulting in a decrease in remediation quality and compliance rate.
[0003] A search revealed that the prior art, patent number CN 116586417 A, describes a method for in-situ remediation of soil contaminated by a chemical plant, comprising the following steps: S1. Excavation of contaminated soil: The contaminated soil is excavated from the chemical contamination area requiring remediation, and then mixed with quicklime to transform the contaminated soil from lumps into granules; S2. Soil filtration: The granular soil obtained above is preliminarily sieved using a drum screen to remove impurities from the mixture of contaminated soil and quicklime, removing impurities with a diameter exceeding 5 cm, and then set aside for later use. As is known from this prior art, adding quicklime to contaminated soil causes a chemical reaction that promotes the breaking down and dispersion of lumpy soil, making it easier to form granules.
[0004] Further search revealed existing technology announcement number CN117655077A: a mobile contaminated soil remediation equipment and its usage method, comprising: a support base with a through groove, a filter box installed above the through groove, the filter box having an inclined structure, the filter box being densely covered with sieve holes, multiple elastic elements fixedly connected between the filter box and the support base, a first motor fixedly installed on the filter box, a counterweight fixedly sleeved on the connecting shaft, and a spraying device fixedly installed on the other side of the support base; this existing technology does not screen soil clods and stones before the soil enters the soil inlet hopper, and after the soil is loosened by the turning shovel, the soil clods and stones are removed. Containing a large amount of soil clods and stones, some of which exceed the conveying radius of the auger blades, causing some soil clods and stones to accumulate in the feed hopper and blockage the hopper, seriously affecting the continuity and efficiency of soil remediation operations. Furthermore, the existing technology involves crushing and screening simultaneously within the filter box, which not only increases the pressure on the vibrating element of the filter box but also makes it easy for the loosening component to hammer stones of similar size to the sieve holes into the sieve holes, causing sieve blockage and damaging the vibration screening effect of the filter box. This prevents fine soil particles that meet the remediation requirements from falling smoothly, ultimately reducing the quality and compliance rate of remediation of contaminated soil.
[0005] A further search revealed that the prior art, patent number CN223056077U, describes a soil screening device for soil remediation, comprising a soil screening mechanism. This mechanism includes a processing vehicle with drive wheels mounted on its bottom and a battery installed inside. A screening control panel is mounted on the surface of the vehicle. A moving handle is fixedly connected to one side of the vehicle, and a soil feeding assembly is fixedly installed on the other side. A discharge guide box is fixedly connected to the top of the vehicle, and a discharge chute is provided on the inner side. This prior art also fails to screen soil clods and stones before they enter the hopper. After the hopper loosens the soil, it contains a significant amount of clods and stones, some exceeding the conveying radius of the auger blades. This causes clods and stones to accumulate in the hopper, leading to blockages and severely impacting the continuity and efficiency of soil remediation operations. Summary of the Invention
[0006] The purpose of this invention is to overcome the shortcomings of the prior art and provide a mobile, rapid, on-site emergency remediation and reuse device for contaminated soil. Through a soil crushing and stone-removing mechanism, stones in the soil are removed and screened, avoiding blockages in the transport mechanism. The soil crushing and screening device completely avoids screen blockage caused by simultaneous crushing and screening, ensuring screening efficiency and soil purity. The reagent mixing device discharges a uniformly mixed remediation agent through the outlet, mixing it with the soil to be remediated while it is being spread back onto the soil, thus achieving rapid on-site remediation and reuse of contaminated soil.
[0007] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0008] A mobile, rapid, in-situ emergency remediation and reuse device for contaminated soil includes a carrier, an adjustment mechanism, a soil turning mechanism, a transport mechanism, a soil crushing and stone removal mechanism, a soil crushing and screening device, and a reagent mixing device. The carrier is equipped with an installation platform, one end of which has an adjustment port. The adjustment mechanism is installed on one side of the adjustment port. The soil turning mechanism and the transport mechanism are installed on the adjustment mechanism. The soil crushing and stone removal mechanism is installed on top of the transport mechanism. The soil crushing and screening device is installed on the installation platform and located on one side of the discharge port of the transport mechanism. The reagent mixing device is installed on the installation platform.
[0009] The reagent mixing device has a drug inlet at the top and a drug outlet at the bottom. The drug outlet passes through the bottom of the installation platform and is located on one side of the soil crushing and screening device.
[0010] The adjustment mechanism includes a fixed frame, a motor I, a lead screw, a sliding plate I, a connecting frame, a fixed plate I, a hydraulic cylinder I, and a mounting frame. The fixed frame is installed on one side of the adjustment port of the mounting platform. The motor I is installed on the top of the fixed frame. The output shaft of the motor I passes through the fixed frame and is fixedly connected to the lead screw that is rotatably installed on the mounting platform. The sliding plate I is slidably connected to the fixed frame and threadedly connected to the lead screw. The connecting frame is located inside the adjustment port and is fixedly connected to the sliding plate I. Mounting plates I are provided on both sides of the connecting frame. A bearing seat is provided on one side of the mounting plate I. A rotating shaft I is provided on one side of the mounting frame. The mounting frame is movably connected to the bearing seat on one side of the mounting plate I through the rotating shaft I. A fixed plate I is provided on the other side of the mounting plate I. A hydraulic cylinder I is hinged to one side of the fixed plate I. The ejector end of the hydraulic cylinder I is hinged to the mounting frame.
[0011] The soil-turning mechanism includes a rotating plate, connecting rod I, fixed plate II, fixed plate III, motor II, limiting shaft, and slide rail. Fixed plate II and fixed plate III are arranged opposite each other and are both mounted on a mounting frame. Two sets of rotating plates are provided, and the two sets of rotating plates are fixedly connected by several sets of connecting rods I. Each set of connecting rods I has a shovel bucket on one side, which is fixedly connected to the rotating plate. A bevel gear passes through fixed plate II on the rotating plate on the same side as fixed plate II. Motor II is mounted on the mounting frame, and the output shaft of motor II rotates on the same side as the bevel gear on fixed plate II. The bevel gear meshes with the output shaft bevel gear of motor II and the rotating bevel gear on the same side of fixed plate II. A protective shell is provided at the meshing point. The fixed plate III is provided with an installation port. The rotating plate on the same side of fixed plate III is provided with a rotating groove. The inner wall of the rotating groove of the rotating plate is engaged with the limiting shaft on one side of fixed plate III. The slide is installed between the two sets of rotating plates. The slide is fixedly connected to fixed plate III. The discharge end of the slide passes through the rotating groove of the rotating plate on the same side of fixed plate III and the installation port on fixed plate III and is located at the top of the feed port of the conveying mechanism. The upper surface of the slide is sloping and partitions are provided on both sides of the slide.
[0012] The transport mechanism includes a collection bin, a conveying bin, auger blades, and motor III. The collection bin is fixedly connected to the mounting frame. The top inlet of the collection bin is located at the bottom of the slide outlet. The bottom of the collection bin is equipped with a conveying bin, which is connected to the bottom outlet of the collection bin. The auger blades are rotatably installed inside the conveying bin. Motor III is installed on the top of the conveying bin, and the output shaft of motor III is fixedly connected to the auger blades. The top bottom side of the conveying bin is equipped with a discharge port, which is located at the top of the soil crushing and screening device.
[0013] The soil crushing and stone clearing mechanism includes a guide hood, an impact head, a fixed seat IV, a fixed seat V, a motor IX, a rotating shaft V, a connecting rod II, a lifting seat, a motor X, a rotating rod II, and a connecting rod III. The collection bin is equipped with a guide hood, and a fixed seat III is located at the bottom of the guide hood. Several sets of fixed seats IV are installed on the fixed seat III. Fixed seats V are installed on both sides of the fixed seat IV. A lifting seat is slidably installed on the fixed seat V. The fixed seat IV is hollow, and the rotating shaft V is rotatably installed inside the fixed seat IV. Both ends of the rotating shaft V pass through the fixed seat V and are equipped with turntables. The turntables are hinged to the connecting rod II, and the connecting rod II is hinged to the lifting seat. The motor IX is installed at the bottom of the fixed base IV. The output shaft bevel gear of the motor IX meshes with the middle bevel gear of the rotating shaft V. The lifting base is equipped with several sets of protective shells. A fixed plate V is provided in the middle of the protective shell. The motor X is installed on one side of the fixed plate V. The output shaft of the motor X is fixedly connected to the rotating rod II. The rotating rod II is hinged to the connecting rod III. The connecting rod III is hinged to the impact head. The impact head passes through the fixed plate V, the lifting base, and the fixed base V. One end of the impact head is located inside the protective shell. A buffer damping block is provided on the part of the impact head located at the bottom of the fixed plate V. Springs II are provided on both sides of the buffer damping block. Springs II are sleeved on the impact head.
[0014] The bottom of the fixed base III is provided with two sets of transport rollers. The two sets of transport rollers are located on both sides of the fixed base III and the middle of the two sets of transport rollers is provided with a stone transport bin. A conveyor belt is installed inside the stone transport bin. A collection box is provided at the bottom of one end of the stone transport bin and the collection box is connected to the stone transport bin.
[0015] The gap between the transport rollers is smaller than the radius of the auger blades, and the impact head is located at the top of the gap between the transport rollers.
[0016] The soil crushing and screening device includes a processing chamber, a crushing zone, a screening zone, a soil turning and crushing mechanism, and an isolation mechanism. The processing chamber is fixedly connected to the mounting plate I. A telescopic plate is provided at the bottom of the mounting platform. The processing chamber is fixedly connected to the telescopic end of the telescopic plate. A feed inlet is provided at the top of the processing chamber. The feed inlet is at the same end as the mounting plate I and is located at the bottom of the discharge port of the material conveying bin. The isolation mechanism is installed inside the processing chamber and divides the processing chamber into a crushing zone and a screening zone. The soil turning and crushing mechanism is installed in the crushing zone of the processing chamber and is located at the bottom of the feed inlet of the processing chamber. A screening mechanism is provided on one side of the isolation mechanism and is located in the screening zone. A discharge port is provided at the bottom of the screening mechanism, and a collection bin is provided on one side of the screening mechanism.
[0017] A chemical inlet is provided on one side of the crushing zone of the processing chamber; the soil turning and crushing mechanism includes a motor IV, a rotating rod I, a pull rod, a sliding plate II, a rotating shaft II, a sliding shell, a rotating sleeve shaft, a hydraulic cylinder II, a rotating frame, a mounting frame, a sealing strip, a sliding rod, a crushing roller, a crushing cutter, a motor V, an electric push rod, a motor VI, a fixed plate IV, a turning plate, a rotating roller, a mounting plate II, a hydraulic cylinder III, and a swing rod; S-shaped slide rails are provided on both sides of the crushing zone of the processing chamber, and two sets of sliding plates II are provided, with the two sets of sliding plates II respectively located on the outer sides of the crushing zone of the processing chamber, and the two sets of sliding shells respectively located on the inner sides of the crushing zone of the processing chamber. The sliding plates II and the sliding shells are fixedly connected by bolts and nuts. II. Bolts connecting to the sliding shell all pass through the S-shaped slide rail and are fitted with rotating shafts. The rotating shafts are located inside the S-shaped slide rail. A pull rod is rotatably installed on one side of the sliding plate II. The pull rod is rotatably connected to the rotating rod I. The motor IV is installed on the outside of the processing chamber. The output shaft of the motor IV is fixedly connected to a set of rotating rods I and a synchronous pulley is provided on the output shaft of the motor IV. The rotating shaft II is installed at the bottom of the processing chamber. Synchronous pulleys are provided at both ends of the rotating shaft II. The synchronous pulley on the output shaft of the motor IV is connected to the synchronous pulley at one end of the rotating shaft II through a synchronous belt. The synchronous pulley at the other end of the rotating shaft II is connected to the synchronous pulley on another set of rotating rods I. The other set of rotating rods I is rotatably connected to the side wall of the processing chamber.
[0018] The sliding housing contains a gear, one end of which passes through the sliding housing and is fixedly connected to the rotating frame. The hydraulic cylinder II is installed inside the sliding housing, and the telescopic end of the hydraulic cylinder II is connected to a rack, which meshes with the gear.
[0019] The processing chamber has installation frames on both sides of the crushing zone. Two sets of sliding rods are slidably installed in the installation frames. The sliding rods and the installation frames are provided with sealing strips. One side of the sliding rod is provided with a sliding groove. The sliding shell is provided with sliding blocks on both sides. The sliding shell is slidably connected to the sliding groove through the sliding blocks. The sliding blocks ensure that the sliding shell and the sliding rod are slidably connected. At the same time, the sliding rod moves with the sliding shell. The sealing strips seal the S-shaped slide rail to prevent soil from leaking from the S-shaped slide rail.
[0020] A crushing roller and a rotating roller are rotatably mounted between the two sets of rotating frames. The crushing roller is located on one side of the rotating roller. The synchronous pulleys at the same end of the crushing roller and the rotating roller are connected by a synchronous belt. A protective shell is provided on the outside of the synchronous pulleys at the same end of the crushing roller and the rotating roller. The protective shell is fixedly connected to the rotating frame. Motor V is installed inside the protective shell. The synchronous pulley at the output end of motor V is connected to the synchronous pulley at one end of the crushing roller by a belt. Several sets of crushing protective shells are provided on the crushing roller. A fixed plate IV is installed inside the crushing protective shell. Motor VI is installed on each side of the fixed plate IV. An electric push rod is rotatably mounted on one side of motor VI. The synchronous pulley at the output shaft of motor VI is connected to the synchronous pulley in the middle of the electric push rod by a belt. The telescopic end of the electric push rod passes through the crushing protective shell and is fixedly connected to the crushing tool.
[0021] Several sets of mounting plates II are installed on the rotating roller. The mounting plates II are hinged to the flipping plate. Both ends of the rotating roller are provided with mounting seats. Several sets of protective shells are provided on each set of mounting seats. A hydraulic cylinder III is installed inside the protective shell. A swing rod is hinged to the top of the hydraulic cylinder III. One end of the swing rod is hinged to the flipping plate.
[0022] The isolation mechanism includes an isolation plate, a motor VII, and a rotating shaft III. The isolation plate is slidably installed inside the processing chamber. Limiting plates are provided at the top and bottom of the isolation plate. The bottom of the isolation plate passes through the processing chamber and is located at the bottom of the processing chamber. Two sets of racks are provided on one side of the isolation plate. The rotating shaft III is rotatably installed at the bottom of the processing chamber. Two sets of gears on the rotating shaft III mesh with two sets of racks on one side of the isolation plate. The motor VII is installed at the bottom of the processing chamber. The bevel gear on the output shaft of the motor VII meshes with the bevel gear in the middle of the rotating shaft III.
[0023] A discharge port is provided on one side of the isolation plate, and a screening mechanism is installed on top of the discharge port. The screening mechanism includes a screen, a screening frame, a fixed base I, a spring I, a rotating shaft IV, and a motor VIII. The screening frame is located at the top of the discharge port, and both ends of the screening frame are located in the slide rails on both sides of the processing chamber. Hydraulic cylinders IV are provided at both ends of the screening frame, and the output ends of hydraulic cylinders IV are rotatably connected to both ends of the screening frame. Hydraulic cylinders IV are hinged to the fixed bases I on both sides of the discharge port. Baffles are provided at both ends of the screening frame, and the baffles are located outside the slide rails of the processing chamber. A screen is slidably mounted on the top. Two sets of fixed seats II are provided at the bottom of the screen. The fixed seats II are fixedly connected to the screen moving frame. Several sets of telescopic rods are installed on the fixed seats II. The telescopic ends of the telescopic rods are fixedly connected to the screen. Springs I are sleeved on the telescopic rods. Two sets of rotating shafts IV are rotatably mounted at the bottom of the screen. An eccentric wheel is provided on the rotating shaft IV. A synchronous pulley is provided at one end of the rotating shaft IV. The two sets of synchronous pulleys are connected by a synchronous belt drive. The output shaft of motor VIII is fixedly connected to one set of rotating shafts IV. Motor VIII is installed at the bottom of the screen moving frame.
[0024] The advantages of this invention compared to existing technologies are as follows:
[0025] 1) Soil is divided by the guide hood and flows to both sides of the collection bin towards the conveyor rollers. Smaller soil particles fall into the lower collection bin through the gaps between the conveyor rollers, while larger stones and clods are sent to the stone transport bin by the conveyor rollers and then transported to the collection box by the conveyor belt. When the clods are transported to the bottom of the impact head, motor IX drives the rotating shaft V to rotate. The turntable pulls the lifting seat up and down along the fixed seat V through the connecting rod II, so that the impact head is inserted into the clod. Motor X in the lifting seat drives the rotating rod II to rotate, which drives the impact head to reciprocate at high frequency through the connecting rod III. Spring II cooperates to buffer and reset, so that the impact head vibrates at high frequency in the clod like the head of an electric pick, which accelerates the crushing speed of the clod. This achieves efficient separation of soil from clods and stones and rapid crushing of clods, avoiding blockage of the transport mechanism. The impact head quickly crushes clods by a combination of insertion and high-frequency vibration, which can quickly crush large clods into small particles, resulting in high crushing efficiency.
[0026] 2) Motor IV drives rotating shaft II to rotate, which in turn drives two sets of rotating rods I to rotate synchronously. This causes sliding plate II and sliding shell to slide along the S-shaped slide rail. The rotating sleeve on the bolt rolls within the S-shaped slide rail. While sliding plate II and sliding shell slide along the S-shaped slide rail, motor V drives the crushing roller to rotate. The crushing roller and rotating roller rotate synchronously. Motor VI drives the electric push rod to rotate. The telescopic end of the electric push rod pushes the crushing blade to cut and crush the clumps on the soil surface. The hydraulic cylinder III on the rotating roller drives the flipping plate to swing up and down via the swing rod. The S-shaped slide rail provides an arc-shaped movement path, allowing the connected crushing roller and rotating roller to flexibly adjust their working position and angle along the arc trajectory. This adapts to the soil crushing needs of different depths and different degrees of clumps, avoiding the problem of limited adjustment range of traditional linear slide rails. The crushing blade cuts the clumps, and the flipping plate turns the bottom soil to the surface, ensuring uniform crushing and sufficient reaction between quicklime and soil. This improves the soil improvement effect and crushing efficiency, avoiding the problems of limited adjustment and uneven mixing of traditional equipment.
[0027] 3) Soil is guided to the conveyor rollers via a guide hood, small soil particles are screened out and enter the collection bin. The impact head rapidly crushes large soil clods through a combination of insertion and high-frequency vibration. Stones are then conveyed to the stone collection bin by the conveyor rollers and collected by the conveyor belt into the collection box. This achieves complete interception of impurities within the radius of the super auger blades, preventing blockage of the material collection bin at the source and solving the problem of easy accumulation and jamming in the feeding stage of existing equipment. Secondly, the soil crushing and screening device adopts a clearly defined "crushing-screening" zone design. The soil turning and crushing mechanism first adjusts the operating angle and position in the crushing zone via an S-shaped slide rail, and is equipped with... The retractable crushing blades cut through clumps, and the turning plate turns over the bottom soil to achieve uniform soil crushing. Quicklime is added simultaneously to improve the compaction of soil clumps. The isolation mechanism is precisely opened after crushing. Under the guidance of the turning plate, the soil slowly enters the screening area in batches. The screening mechanism achieves high-frequency vibration of the screen by driving the eccentric wheel with a motor. The telescopic rod and spring buffer avoid bumps. Unqualified impurities are discharged into the collection bin through vibration. The hydraulic cylinder IV can push the screen frame to clean up the residue, completely avoiding the problem of screen hole blockage caused by crushing and screening in the same process, ensuring screening efficiency and soil purity.
[0028] 4) The pre-treated soil falls from the discharge port of the transport mechanism into the soil crushing and screening device below, which further crushes the small soil clods into uniform particle size. The finely screened soil to be remediated is then spread back onto the land. At this time, the chemical mixing device discharges the uniformly mixed remediation agent through the discharge port. The agent is mixed with the soil to be remediated while it is being spread back onto the land, thus achieving rapid on-site remediation and reuse of contaminated soil. Attached Figure Description
[0029] Appendix Figure 1 This is a schematic diagram of the structure of a mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to the present invention;
[0030] Appendix Figure 2 It is attached Figure 1 Schematic diagram of the regulating mechanism Figure 1 ;
[0031] Appendix Figure 3 It is attached Figure 1 Schematic diagram of the regulating mechanism Figure 2 ;
[0032] Appendix Figure 4 It is attached Figure 1 Schematic diagram of the soil turning mechanism Figure 1 ;
[0033] Appendix Figure 5 It is attached Figure 1 Schematic diagram of the soil turning mechanism Figure 2 ;
[0034] Appendix Figure 6 It is attached Figure 1 Schematic diagram of the transportation organization structure in China;
[0035] Appendix Figure 7 It is attached Figure 1 Schematic diagram of the location of the soil block crushing and stone clearing mechanism;
[0036] Appendix Figure 8 It is attached Figure 1 Schematic diagram of the structure of the medium soil block crushing and stone clearing mechanism Figure 1 ;
[0037] Appendix Figure 9 It is attached Figure 1 Schematic diagram of the structure of the medium soil block crushing and stone clearing mechanism Figure 2 ;
[0038] Appendix Figure 10 It is attached Figure 9 Schematic diagram of the impact head structure;
[0039] Appendix Figure 11 It is attached Figure 1 Schematic diagram showing the location of the soil crushing and screening device;
[0040] Appendix Figure 12 It is attached Figure 11 Schematic diagram of the inner wall of the processing chamber Figure 1 ;
[0041] Appendix Figure 13 Yes, it is attached. Figure 11 Schematic diagram of the inner wall of the processing chamber Figure 2 ;
[0042] Appendix Figure 14 It is attached Figure 1 Schematic diagram of a soil crushing and screening device;
[0043] Appendix Figure 15 It is attached Figure 14 Schematic diagram of the soil turning and crushing mechanism of Zhongtu;
[0044] Appendix Figure 16 It is attached Figure 15 Schematic diagram of the sliding shell structure;
[0045] Appendix Figure 17 It is attached Figure 14 Schematic diagram of the structure of the intermediate crushing roller Figure 1 ;
[0046] Appendix Figure 18 It is attached Figure 14 Schematic diagram of the structure of the intermediate crushing roller Figure 2 ;
[0047] Appendix Figure 19 It is attached Figure 14 Schematic diagram of the central flip-up plate structure;
[0048] Appendix Figure 20 It is attached Figure 14 Schematic diagram of the central isolation mechanism;
[0049] Appendix Figure 21 It is attached Figure 14 Schematic diagram of the middle screening mechanism Figure 1 ;
[0050] Appendix Figure 22 It is attached Figure 14 Schematic diagram of the middle screening mechanism Figure 2 ;
[0051] Appendix Figure 23 It is attached Figure 14 Schematic diagram of the middle screening mechanism Figure 3 ;
[0052] Appendix Figure 24 This is a schematic diagram of the appearance of a mobile, rapid, and emergency in-situ remediation and reuse device for contaminated soil according to the present invention.
[0053] In the diagram: 1. Carrier; 101. Mounting platform; 102. Adjustment port; 2. Adjustment mechanism; 21. Fixing frame; 22. Motor I; 23. Lead screw; 24. Sliding plate I; 25. Connecting frame; 26. Mounting plate I; 27. Rotating shaft I; 28. Fixing plate I; 29. Hydraulic cylinder I; 210. Mounting frame; 3. Soil turning mechanism; 31. Hopper; 32. Rotating plate; 33. Connecting rod I; 34. Fixing plate II; 35. Fixing plate III; 36. Motor II; 37. Limiting shaft; 38. Slide rail; 4. Transport mechanism; 41. Collection bin; 42. Transport bin; 43. Screw blade; 44. Motor III;
[0054] 5. Soil and rock crushing and clearing mechanism; 51. Flow guide; 52. Conveying roller; 53. Fixed seat III; 54. Impact head; 55. Stone transport bin; 56. Collection box; 57. Fixed seat IV; 58. Turntable; 59. Fixed seat V; 510. Motor IX; 511. Rotating shaft V; 512. Connecting rod II; 513. Lifting seat; 514. Motor X; 515. Rotating rod II; 516. Connecting rod III; 517. Fixed plate V; 518. Buffer damping block; 519. Spring II;
[0055] 6. Soil crushing and screening device; 61. Processing bin; 6101. Crushing zone; 6102. Screening zone; 6103. S-shaped slide rail; 6104. Slide rail; 62. Telescopic plate; 63. Soil turning and crushing mechanism; 6301. Motor IV; 6302. Rotating rod I; 6303. Tie rod; 6304. Sliding plate II; 6305. Rotating shaft II; 6306. Sliding shell; 6307. Rotating sleeve shaft; 6308. Hydraulic cylinder II; 6309. Rotating frame; 6310. Mounting frame; 6311. Sealing strip; 6312. Sliding rod; 6313. Crushing roller; 6314. Crushing blade; 6315. Motor V; 6316. Electric push rod; 631 7. Motor VI; 6318. Crushing protective shell; 6319. Fixed plate IV; 6320. Tilting plate; 6321. Rotating roller; 6322. Mounting base; 6323. Mounting plate II; 6325. Hydraulic cylinder III; 6326. Swing rod; 64. Isolation mechanism; 6401. Isolation plate; 6402. Motor VII; 6403. Rotating shaft III; 65. Screening mechanism; 6501. Screen; 6502. Screening frame; 6503. Fixed base I; 6504. Hydraulic cylinder IV; 6505. Baffle; 6506. Fixed base II; 6507. Spring I; 6508. Rotating shaft IV; 6509. Motor VIII; 66. Collection bin; 7. Reagent mixing device. Detailed Implementation
[0056] To facilitate understanding by those skilled in the art, the following is a detailed explanation in conjunction with the appendix. Figure 1-24 The technical solution of the present invention will be further described in detail below.
[0057] A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil includes a carrier 1, an adjustment mechanism 2, a soil turning mechanism 3, a transport mechanism 4, a soil crushing and stone removal mechanism 5, a soil crushing and screening device 6, and a reagent mixing device 7. The carrier 1 is equipped with a hydraulic station, a hydraulic solenoid valve, a diesel generator, and a battery. The hydraulic station provides hydraulic power to the entire device, and the diesel generator and battery provide electricity to the entire device. The carrier 1 is equipped with an installation platform 101, with an adjustment port 102 at one end. The adjustment mechanism 2 is installed on one side of the adjustment port 102. The soil turning mechanism 3 and the transport mechanism 4 are installed on the adjustment mechanism 2. The soil crushing and stone removal mechanism 5 is installed on top of the transport mechanism 4. The soil crushing and screening device 6 is installed on the installation platform 101 and located on one side of the discharge port of the transport mechanism 4. The reagent mixing device 7 is installed on the installation platform 101.
[0058] The agent mixing device 7 is provided with an inlet at the top and an outlet at the bottom. The outlet passes through the bottom of the mounting platform 101 and is located on one side of the soil crushing and screening device 6.
[0059] As described above: the carrier 1 moves the entire structure to the contaminated soil area, and the regulating mechanism 2 first moves through the regulating port 102. The soil turning mechanism 3 adjusts its entry angle and depth, loosening and stripping the surface and deep contaminated soil in stages. Simultaneously, the turned-out soil is transported to the transport mechanism 4 on the same side, which then conveys the loosened soil upwards to the soil crushing and screening device 6. During soil transport, the soil clod crushing and stone removal mechanism 5 at the top of the transport mechanism 4 forks large clods of soil and removes large stones mixed in the soil to prevent blockages in subsequent stages. The pre-treated soil falls from the discharge port of the transport mechanism 4 into the soil crushing and screening device 6 below, further crushing small clods to a uniform particle size. The finely screened soil is then spread back onto the land. At this time, the chemical mixing device 7 discharges a uniformly mixed remediation agent through its outlet, mixing it with the soil as it is spread back onto the land, achieving rapid in-situ remediation and reuse of the contaminated soil. When the soil in the soil crushing and screening device 6 reaches its processing limit, the transport mechanism 4 temporarily stops conveying soil to the soil crushing and screening device 6. The transport mechanism 4 resumes conveying soil only after the soil in the soil crushing and screening device 6 has been processed.
[0060] The adjustment mechanism 2 includes a fixed frame 21, a motor I 22, a lead screw 23, a sliding plate I 24, a connecting frame 25, a hydraulic cylinder I 29, and a mounting frame 210. The fixed frame 21 is installed on one side of the adjustment port 102 of the mounting platform 101. The motor I 22 is installed on the top of the fixed frame 21. The output shaft of the motor I 22 passes through the fixed frame 21 and is fixedly connected to the lead screw 23, which is rotatably installed on the mounting platform 101. The sliding plate I 24 is slidably connected to the fixed frame 21 and threadedly connected to the lead screw 23. The frame 25 is located inside the adjustment port 102 and is fixedly connected to the sliding plate I24. The connecting frame 25 is provided with mounting plates I26 on both sides. One side of the mounting plate I26 is provided with a bearing seat. The mounting frame 210 is provided with a rotating shaft I27 on one side. The mounting frame 210 is movably connected to the bearing seat on one side of the mounting plate I26 through the rotating shaft I27. The other side of the mounting plate I26 is provided with a fixing plate I28. A hydraulic cylinder I29 is hinged to one side of the fixing plate I28. The ejector end of the hydraulic cylinder I29 is hinged to the mounting frame 210.
[0061] As can be seen from the above description: the output shaft of motor I22 drives the lead screw 23 to rotate, which drives the sliding plate I24 to move up and down along the fixed frame 21, and drives the mounting plate I26 in the adjustment port 102 to rise and fall synchronously, thereby realizing the adjustment of the soil turning mechanism 3's soil penetration depth;
[0062] When the soil turning angle needs to be adjusted, hydraulic cylinder I29 is activated. The top end of hydraulic cylinder I29 pushes or pulls the mounting frame 210. Since the mounting frame 210 is movably connected to the bearing seat of mounting plate I26 through rotating shaft I27, the mounting frame 210 will rotate around rotating shaft I27 under the force of hydraulic cylinder I29, thereby precisely adjusting the working angle of soil turning mechanism 3 to adapt to different soil conditions and soil turning needs.
[0063] The soil-turning mechanism 3 includes a rotating plate 32, connecting rod I 33, fixed plate II 34, fixed plate III 35, motor II 36, limiting shaft 37, and slide rail 38. Fixed plate II 34 and fixed plate III 35 are arranged opposite to each other and are both mounted on a mounting frame 210. Two sets of rotating plates 32 are fixedly connected by several sets of connecting rod I 33. Each set of connecting rod I 33 has a shovel 31 on one side, which is fixedly connected to the rotating plate 32. A bevel gear is provided on the rotating plate 32 on the same side as fixed plate II 34, passing through fixed plate II 34. Motor II 36 is mounted on the mounting frame 210, and the bevel gear on the output shaft of motor II 36 is connected to fixed plate II 34. The rotating plate 32 on the same side of the fixed plate 34 is meshed with a bevel gear. The output shaft bevel gear of the motor II 36 is provided with a protective shell at the meshing point with the rotating plate 32 on the same side of the fixed plate II 34. The fixed plate III 35 is provided with an installation port. The rotating plate 32 on the same side of the fixed plate III 35 is provided with a rotating groove. The inner wall of the rotating groove of the rotating plate 32 is fitted with the limiting shaft 37 on one side of the fixed plate III 35. The slide 38 is installed between the two sets of rotating plates 32. The slide 38 is fixedly connected to the fixed plate III 35. The discharge end of the slide 38 passes through the rotating groove of the rotating plate 32 on the same side of the fixed plate III 35 and the installation port on the fixed plate III 35 and is located at the top of the feed port of the conveying mechanism 4. The upper surface of the slide 38 is sloping and the slide 38 is provided with partitions on both sides.
[0064] As described above, after the motor II 36 starts, its output shaft bevel gear meshes with the bevel gear of the rotating plate 32, driving the two sets of rotating plates 32 to rotate stably around the limiting shaft 37. The limiting shaft 37 fits with the rotating groove of the rotating plate 32, limiting the rotation trajectory. The rotation of the rotating plate 32 drives the shovel bucket 31 to rotate synchronously. The shovel bucket 31 delves deeper into the soil as it rotates, shoveling up the contaminated soil and conveying it upwards. The shoveled soil falls onto the slide 38 between the two sets of rotating plates 32. Because the upper surface of the slide 38 is sloping, the soil slides down the slope. The baffles on both sides prevent the soil from spilling. The soil falls into the feed port of the transport mechanism 4 through the discharge end of the slide 38.
[0065] The transport mechanism 4 includes a collection bin 41, a transport bin 42, an auger blade 43, and a motor III 44. The collection bin 41 is fixedly connected to the mounting frame 210. The top inlet of the collection bin 41 is located at the bottom of the discharge port of the slide 38. The bottom of the collection bin 41 is provided with a transport bin 42, which is connected to the bottom discharge port of the collection bin 41. The auger blade 43 is rotatably installed inside the transport bin 42. The motor III 44 is installed on the top of the transport bin 42. The output shaft of the motor III 44 is fixedly connected to the auger blade 43. The top and bottom sides of the transport bin 42 are provided with a discharge port, which is located on the top of the soil crushing and screening device 6.
[0066] As described above, the top inlet of the collection bin 41 receives the soil conveyed by the slide 38. The soil falls from the collection bin 41 into the bottom connected conveying bin 42. The motor III 44 starts and drives the auger blades 43 in the conveying bin 42 to rotate. The auger blades 43 push the soil upward along the conveying bin 42 and push the soil to the top of the conveying bin 42. The soil enters the soil crushing and screening device 6 from the discharge port on the bottom side.
[0067] The soil clod crushing and stone clearing mechanism 5 includes a guide hood 51, an impact head 54, a fixed seat IV 57, a fixed seat V 59, a motor IX 510, a rotating shaft V 511, a connecting rod II 512, a lifting seat 513, a motor X 514, a rotating rod II 515, and a connecting rod III 516. The collection bin 41 is equipped with a guide hood 51, and a fixed seat III 53 is located at the bottom of the guide hood 51. Several sets of fixed seats IV 57 are installed on the fixed seat III 53. Fixed seats V 59 are installed on both sides of the fixed seat IV 57. A lifting seat 513 is slidably installed on the fixed seat V 59. The fixed seat IV 57 is hollow, and the rotating shaft V 511 is rotatably installed inside the fixed seat IV 57. Both ends of the rotating shaft V 511 pass through the fixed seat V 59 and are equipped with turntables 58. The turntables 58 are hinged to the connecting rod II 512, and the connecting rod II 512 is hinged to the lifting seat 513. Next, the motor IX 510 is installed at the bottom of the fixed base IV 57. The output shaft bevel gear of the motor IX 510 meshes with the middle bevel gear of the rotating shaft V 511. The lifting base 513 is equipped with several sets of protective shells. The middle of the protective shell is provided with a fixed plate V 517. The motor X 514 is installed on one side of the fixed plate V 517. The output shaft of the motor X 514 is fixedly connected to the rotating rod II 515. The rotating rod II 515 is hinged to the connecting rod III 516. The connecting rod III 516 is hinged to the impact head 54. The impact head 54 passes through the fixed plate V 517, the lifting base 513, and the fixed base V 59. One end of the impact head 54 is located inside the protective shell. A buffer damping block 518 is provided on the part of the impact head 54 located at the bottom of the fixed plate V 517. Springs II 519 are provided on both sides of the buffer damping block 518. The springs II 519 are sleeved on the impact head 54.
[0068] The bottom of the fixed base Ⅲ53 is provided with two sets of transport rollers 52. The two sets of transport rollers 52 are located on both sides of the fixed base Ⅲ53 and the middle of the two sets of transport rollers 52 is provided with a stone transport bin 55. A conveyor belt is installed in the stone transport bin 55. A collection box 56 is provided at the bottom of one end of the stone transport bin 55. The collection box 56 is connected to the stone transport bin 55.
[0069] The gap between the transport rollers 52 is smaller than the radius of the auger blades 43 and the impact head 54 is located at the top of the gap between the transport rollers 52;
[0070] As described above, the soil is divided by the guide shroud 51 and flows to both sides of the collection bin 41 towards the conveyor rollers 52. Smaller soil particles fall into the lower collection bin 41 through the gaps between the conveyor rollers 52, while larger stones and clods of soil are conveyed by the conveyor rollers 52 to the stone transport bin 55, and then transported by the conveyor belt to the collection box 56. When the soil clods are transported to the bottom of the impact head 54, the motor IX 510 drives the rotating shaft V 511 to rotate. The turntable 58 pulls the lifting seat 513 up and down along the fixed seat V 59 through the connecting rod II 512, causing the impact to... The head 54 is inserted into the soil block. At the same time, the motor X 514 in the lifting seat 513 drives the rotating rod II 515 to rotate. Through the connecting rod III 516, the impact head 54 is driven to reciprocate at high frequency. The spring II 519 cooperates to buffer and reset, so that the impact head 54 vibrates at high frequency in the soil block like the head of an electric pick, which accelerates the crushing speed of the soil block. This combination of insertion and high-frequency vibration can quickly crush large soil blocks into small particles. The crushed soil particles fall into the lower collection bin 41 between the conveying rollers 52.
[0071] The soil crushing and screening device 6 includes a processing chamber 61, a crushing zone 6101, a screening zone 6102, a soil turning and crushing mechanism 63, and an isolation mechanism 64. The processing chamber 61 is fixedly connected to the mounting plate I26. The bottom of the mounting platform 101 is provided with a telescopic plate 62. The processing chamber 61 is fixedly connected to the telescopic end of the telescopic plate 62. The top of the processing chamber 61 is provided with a feed inlet. The feed inlet is at the same end as the mounting plate I26 and is located at the bottom of the discharge port of the material conveying bin 42. The isolation mechanism 64 is installed inside the processing chamber 61 and divides the processing chamber 61 into a crushing zone 6101 and a screening zone 6102. The soil turning and crushing mechanism 63 is installed inside the crushing zone 6101 of the processing chamber 61 and is located at the bottom of the feed inlet of the processing chamber 61. A screening mechanism 65 is provided on one side of the isolation mechanism 64. The screening mechanism 65 is located inside the screening zone 6102. The bottom of the screening mechanism 65 is provided with a discharge port. A collection bin 66 is provided on one side of the screening mechanism 65.
[0072] As described above, the soil discharged from the material hopper 42 enters the crushing zone 6101 through the top feed inlet of the processing hopper 61. The soil turning and crushing mechanism 63 is activated to fully crush the soil and break up the clumps. After the soil is crushed, the isolation mechanism 64 moves down, and the soil moves to the screening mechanism 65 of the screening zone 6102 under the push of the soil turning and crushing mechanism 63. The screening mechanism 65 further screens the soil. Soil that meets the particle size is discharged from the bottom discharge port, while impurities that do not meet the particle size enter the collection hopper 66 on one side.
[0073] The processing chamber 61 has a chemical inlet on one side of the crushing zone 6101; the soil turning and crushing mechanism 63 includes a motor IV 6301, a rotating rod I 6302, a pull rod 6303, a sliding plate II 6304, a rotating shaft II 6305, a sliding shell 6306, a rotating sleeve shaft 6307, a hydraulic cylinder II 6308, a rotating frame 6309, a mounting frame 6310, a sealing strip 6311, a sliding rod 6312, a crushing roller 6313, a crushing cutter 6314, a motor V 6315, and an electric push rod 63. 16. Motor VI 6317, Fixed plate IV 6319, Flipping plate 6320, Rotating roller 6321, Mounting plate II 6323, Hydraulic cylinder III 6325, Swing rod 6326; S-shaped slide rails 6103 are provided on both sides of the crushing zone 6101 of the processing chamber 61. Two sets of sliding plates II 6304 are provided, with the two sets of sliding plates II 6304 respectively located on the outer sides of the crushing zone 6101 of the processing chamber 61. Two sets of sliding shells 6306 are respectively located on the inner sides of the crushing zone 6101 of the processing chamber 61. 6304 and sliding shell 6306 are fixedly connected by bolts and nuts. The bolts connecting sliding plate II 6304 and sliding shell 6306 all pass through S-shaped slide rail 6103 and a rotating sleeve shaft 6307 is sleeved on the bolt. The rotating sleeve shaft 6307 is located inside the S-shaped slide rail 6103. A pull rod 6303 is rotatably installed on one side of the sliding plate II 6304. The pull rod 6303 is rotatably connected to the rotating rod I 6302. The motor IV 6301 is installed on the outside of the processing chamber 61. The output shaft of motor IV 6301 is connected to a... A set of rotating rods I 6302 is fixedly connected and a synchronous pulley is provided on the output shaft of motor IV 6301. The rotating shaft II 6305 is installed at the bottom of the processing chamber 61. Synchronous pulleys are provided at both ends of the rotating shaft II 6305. The synchronous pulley on the output shaft of motor IV 6301 is connected to the synchronous pulley at one end of the rotating shaft II 6305 through a synchronous belt. The synchronous pulley at the other end of the rotating shaft II 6305 is connected to the synchronous pulley on another set of rotating rods I 6302. The other set of rotating rods I 6302 is rotatably connected to the side wall of the processing chamber 61.
[0074] The sliding shell 6306 is equipped with a gear. One end of the gear passes through the sliding shell 6306 and is fixedly connected to the rotating frame 6309. The hydraulic cylinder II 6308 is installed in the sliding shell 6306. The telescopic end of the hydraulic cylinder II 6308 is connected to a rack, which meshes with the gear.
[0075] The processing chamber 61 has mounting frames 6310 on both sides of the crushing zone 6101. Two sets of sliding rods 6312 are slidably installed in the mounting frames 6310. The sliding rods 6312 and the mounting frames 6310 are provided with sealing strips 6311. One side of the sliding rod 6312 is provided with a sliding groove. The sliding shell 6306 is provided with sliding blocks on both sides. The sliding shell 6306 is slidably connected to the sliding groove through the sliding blocks. The sliding blocks ensure that the sliding shell 6306 and the sliding rod 6312 are slidably connected. At the same time, the sliding rod 6312 moves with the sliding shell 6306. The sealing strips 6311 seal the S-shaped slide rail 6103 to prevent soil from leaking from the S-shaped slide rail 6103.
[0076] A crushing roller 6313 and a rotating roller 6321 are rotatably mounted between the two sets of rotating frames 6309. The crushing roller 6313 is located on one side of the rotating roller 6321. The synchronous pulleys at the same end of the crushing roller 6313 and the rotating roller 6321 are connected by a synchronous belt. A protective shell is provided on the outside of the synchronous pulleys at the same end of the crushing roller 6313 and the rotating roller 6321. The protective shell is fixedly connected to the rotating frame 6309. The motor V 6315 is installed inside the protective shell. The synchronous pulley at the output end of the motor V 6315 is synchronously connected to one end of the crushing roller 6313. The wheels are connected by belts. The crushing roller 6313 is provided with several sets of crushing protective shells 6318. A fixing plate IV 6319 is installed inside the crushing protective shell 6318. A motor VI 6317 is installed on each side of the fixing plate IV 6319. An electric push rod 6316 is rotatably installed on one side of the motor VI 6317. The synchronous pulley of the output shaft of the motor VI 6317 is connected to the synchronous pulley in the middle of the electric push rod 6316 by a belt. The telescopic end of the electric push rod 6316 passes through the crushing protective shell 6318 and is fixedly connected to the crushing cutter 6314.
[0077] The rotating roller 6321 is equipped with several sets of mounting plates II 6323. The mounting plates II 6323 are hinged to the flipping plate 6320. Both ends of the rotating roller 6321 are provided with mounting seats 6322. Each set of mounting seats 6322 is provided with several sets of protective shells. A hydraulic cylinder III 6325 is installed inside the protective shell. A swing rod 6326 is hinged to the top of the hydraulic cylinder III 6325. One end of the swing rod 6326 is hinged to the flipping plate 6320.
[0078] As described above, quicklime is added to the soil through the inlet on one side of the treatment chamber 61. Motor IV 6301 drives rotating shaft II 6305 to rotate. Rotating shaft II 6305 drives two sets of rotating rods I 6302 to rotate synchronously. Rotating rod I 6302 pulls sliding plate II 6304 through pull rod 6303, so that sliding plate II 6304 and sliding shell 6306 slide along S-shaped slide rail 6103. Rotating sleeve 6307 on bolt rolls in S-shaped slide rail 6103 to reduce sliding resistance. S-shaped slide rail 6103 provides an arc-shaped movement path, allowing the connected crushing roller 6313 and rotating roller 6321 to flexibly adjust their working position and angle along the arc-shaped trajectory, adapting to the soil crushing needs of different depths and different degrees of agglomeration, and avoiding the problem of limited adjustment range of traditional linear slide rails.
[0079] While sliding plate II 6304 and sliding shell 6306 slide along S-shaped slide rail 6103, motor V 6315 drives crushing roller 6313 to rotate. Crushing roller 6313 and rotating roller 6321 rotate synchronously. Motor VI 6317 drives electric push rod 6316 to rotate. The telescopic end of electric push rod 6316 pushes crushing blade 6314 to cut and crush the clumps on the soil surface. Hydraulic cylinder III 6325 on rotating roller 6321 drives flipping plate 6320 to swing up and down through swing rod 6326, turning the soil at the bottom of crushing zone 6101 of processing chamber 61 to the soil surface, so that the soil reacts fully with quicklime, changes the compacted structure of the soil, and makes the soil crushing more uniform.
[0080] When the sliding plate II 6304 and the sliding shell 6306 slide to one end of the S-shaped slide rail 6103 and return, the hydraulic cylinder II 6308 drives the top rack to slide, driving the rotating frame 6309 to rotate, causing the crushing roller 6313 and the rotating roller 6321 to flip, ensuring that the soil turning and crushing mechanism 63 proceeds in the order of first crushing the clumps on the soil surface and then turning the soil at the bottom to the soil surface.
[0081] The isolation mechanism 64 includes an isolation plate 6401, a motor VII 6402, and a rotating shaft III 6403. The isolation plate 6401 is slidably installed inside the processing chamber 61. Limiting plates are provided at the top and bottom of the isolation plate 6401. The bottom of the isolation plate 6401 passes through the processing chamber 61 and is located at the bottom of the processing chamber 61. Two sets of racks are provided on one side of the isolation plate 6401. The rotating shaft III 6403 is rotatably installed at the bottom of the processing chamber 61. Two sets of gears on the rotating shaft III 6403 mesh with two sets of racks on one side of the isolation plate 6401. The motor VII 6402 is installed at the bottom of the processing chamber 61. The bevel gear on the output shaft of the motor VII 6402 meshes with the bevel gear in the middle of the rotating shaft III 6403.
[0082] As described above, when the soil is crushed in the crushing zone 6101, the isolation plate 6401 is in a closed state, separating the crushing zone 6101 from the screening zone 6102. After crushing, the bevel gear on the output shaft of motor VII 6402 drives the bevel gear in the middle of the rotating shaft III 6403 to rotate, so that the rotating shaft III 6403 rotates synchronously. The two sets of gears on the rotating shaft III 6403 rotate and drive the rack to slide the isolation plate 6401 downward. After the isolation plate 6401 moves down, the crushing zone 6101 and the screening zone 6102 are connected, which facilitates the soil to enter the screening stage.
[0083] A discharge port is provided on one side of the isolation plate 6401. A screening mechanism 65 is installed on top of the discharge port. The screening mechanism 65 includes a screen 6501, a screening frame 6502, a fixed seat I 6503, a spring I 6507, a rotating shaft IV 6508, and a motor VIII 6509. The screening frame 6502 is located at the top of the discharge port. Both ends of the screening frame 6502 are located in the slide rails 6104 on both sides of the processing chamber 61. Hydraulic cylinders IV 6504 are provided at both ends of the screening frame 6502. The output ends of the hydraulic cylinders IV 6504 are rotatably connected to both ends of the screening frame 6502. The hydraulic cylinders IV 6504 are hinged to the fixed seats I 6503 on both sides of the discharge port. Baffles 6505 are provided at both ends of the screening frame 6502. The baffles 6505 are located in the slide rails 6104 of the processing chamber 61. 04 On the outer side, a screen 6501 is slidably installed on the screen frame 6502. Two sets of fixed seats II 6506 are provided at the bottom of the screen 6501. The fixed seats II 6506 are fixedly connected to the screen frame 6502. Several sets of telescopic rods are installed on the fixed seats II 6506. The telescopic ends of the telescopic rods are fixedly connected to the screen 6501. Springs I 6507 are sleeved on the telescopic rods. Two sets of rotating shafts IV 6508 are rotatably installed at the bottom of the screen 6501. An eccentric wheel is provided on the rotating shafts IV 6508. A synchronous pulley is provided at one end of the rotating shafts IV 6508. The two sets of synchronous pulleys are connected by a synchronous belt drive. The output shaft of the motor VIII 6509 is fixedly connected to one set of rotating shafts IV 6508. The motor VIII 6509 is installed at the bottom of the screen frame 6502.
[0084] As described above, after the soil is crushed in the crushing zone 6101, the isolation plate 6401 moves downward, the soil-turning and crushing mechanism 63 moves along the S-shaped slide rail 6103, and the turning plate 6320 changes the turning angle to slowly push the soil from the crushing zone 6101 into the top of the screen 6501 in the screening section 6102. The motor VIII 6509 drives a set of rotating shafts IV 6508 to rotate, which in turn drives another set of rotating shafts IV 6508 to rotate synchronously via a synchronous belt drive. The eccentric wheel on the shaft rotates accordingly, causing the screen 6501 to vibrate at high frequency. During vibration, the telescopic rod on the fixed seat II 6506, together with the spring I 6507, buffers the screen and prevents it from shaking excessively. Soil that meets the particle size requirements is discharged through the discharge port after screening, while soil that does not meet the particle size requirements is discharged into the collection bin 66 under the vibration of the screen 6501. After screening, the hydraulic cylinders IV 6504 on both sides quickly push the screen frame 6502 to slide along the slide rail 6104 of the processing bin 61, throwing the soil remaining on the screen into the collection bin 66. The baffles 6505 at both ends prevent soil from leaking out from the gaps in the slide rail.
[0085] In the description of this invention, the connection methods are divided into fixed connection and movable connection. Fixed connection methods include, but are not limited to, welding and bolting; movable connection methods include, but are not limited to, sliding connection, rotating connection and threaded connection. The connection method to achieve the desired effect should be selected according to the application of the solution.
[0086] In summary, the power systems, including but not limited to motors, hydraulic stations, and their respective transmission systems, are equipped with protective covers according to their actual installation locations, and sealing rings are provided at the relative rotational connections to prevent wear or damage to the power and transmission systems caused by the external environment, thereby further ensuring the normal operation of the power and transmission systems.
[0087] In summary, the electronic or electrical components, including but not limited to motors, electric actuators, hydraulic cylinders, hydraulic stations, diesel generators, and batteries, are existing components that are custom-made or purchased. The electrical connections between these components are conventional circuit or electrical connections in the prior art and are not within the scope of protection of this invention.
[0088] The above description is merely an example and illustration of the structure of the present invention. Those skilled in the art can make various modifications or additions to the specific embodiments described, or use similar methods to replace them, as long as they do not deviate from the structure of the invention or exceed the scope defined in the claims, all of which should fall within the protection scope of the present invention.
Claims
1. A mobile, rapid, in-situ emergency remediation and reuse device for contaminated soil, comprising a carrier, an adjustment mechanism, a soil turning mechanism, a transport mechanism, a soil clod crushing and stone removal mechanism, a soil crushing and screening device, and a reagent mixing device; the carrier is provided with an installation platform, one end of which is provided with an adjustment port, the adjustment mechanism is installed on one side of the adjustment port, the soil turning mechanism and the transport mechanism are installed on the adjustment mechanism, the soil clod crushing and stone removal mechanism is installed on top of the transport mechanism, the soil crushing and screening device is installed on the installation platform and located on one side of the discharge port of the transport mechanism, and the reagent mixing device is installed on the installation platform; Its features The soil clod crushing and stone clearing mechanism includes a guide shroud, an impact head, a fixed seat IV, a fixed seat V, a motor IX, a rotating shaft V, a connecting rod II, a lifting seat, a motor X, a rotating rod II, and a connecting rod III. A guide shroud is installed in the collection bin, and a fixed seat III is located at the bottom of the guide shroud. Several sets of fixed seats IV are installed on the fixed seat III, and fixed seats V are installed on both sides of the fixed seat IV. A lifting seat is slidably installed on the fixed seat V. The fixed seat IV is hollow, and the rotating shaft V is rotatably installed inside the fixed seat IV. Both ends of the rotating shaft V pass through the fixed seat V and are equipped with turntables. The turntables are hinged to the connecting rod II, and the connecting rod II is hinged to the lifting seat. The motor IX is installed at the bottom of the fixed seat IV, and the bevel gear on the output shaft of the motor IX meshes with the bevel gear in the middle of the rotating shaft V. The lifting seat is equipped with several sets of protective shells, and the middle part of the protective shell... A fixed plate V is provided, and a motor X is installed on one side of the fixed plate V. The output shaft of the motor X is fixedly connected to a rotating rod II. The rotating rod II is hinged to a connecting rod III. The connecting rod III is hinged to an impact head. The impact head passes through the fixed plate V, the lifting seat, and the fixed seat V. One end of the impact head is located inside the protective shell. A buffer damping block is provided on the part of the impact head located at the bottom of the fixed plate V. Springs II are provided on both sides of the buffer damping block and are sleeved on the impact head. Two sets of transport rollers are provided at the bottom of the fixed seat III. The two sets of transport rollers are located on both sides of the fixed seat III and a stone transport bin is provided in the middle of the two sets of transport rollers. A conveyor belt is installed in the stone transport bin. A collection box is provided at the bottom of one end of the stone transport bin and is connected to the stone transport bin. The gap between the transport rollers is smaller than the radius of the auger blades and the impact head is located at the top of the gap between the transport rollers. The soil crushing and screening device includes a processing chamber, a crushing zone, a screening zone, a soil turning and crushing mechanism, and an isolation mechanism. The processing chamber is fixedly connected to the mounting plate I. A telescopic plate is provided at the bottom of the mounting platform. The processing chamber is fixedly connected to the telescopic end of the telescopic plate. A feed inlet is provided at the top of the processing chamber. The feed inlet is at the same end as the mounting plate I and is located at the bottom of the discharge port of the material conveying bin. The isolation mechanism is installed inside the processing chamber and divides the processing chamber into a crushing zone and a screening zone. The soil turning and crushing mechanism is installed in the crushing zone of the processing chamber and is located at the bottom of the feed inlet of the processing chamber. A screening mechanism is provided on one side of the isolation mechanism and is located in the screening zone. A discharge port is provided at the bottom of the screening mechanism, and a collection bin is provided on one side of the screening mechanism.
2. The mobile, rapid, on-site emergency remediation and reuse equipment for contaminated soil according to claim 1, characterized in that... A chemical inlet is provided on one side of the crushing zone of the processing chamber; the soil turning and crushing mechanism includes a motor IV, a rotating rod I, a pull rod, a sliding plate II, a rotating shaft II, a sliding shell, a rotating sleeve shaft, a hydraulic cylinder II, a rotating frame, a sealing strip, a sliding rod, a crushing roller, a crushing cutter, a motor V, an electric push rod, a motor VI, a fixed plate IV, a turning plate, a rotating roller, a mounting plate II, a hydraulic cylinder III, and a swing rod; S-shaped slide rails are provided on both sides of the crushing zone of the processing chamber, and two sets of sliding plates II are provided, with the two sets of sliding plates II respectively located on the outer sides of the crushing zone of the processing chamber, and the two sets of sliding shells respectively located on the inner sides of the crushing zone of the processing chamber. The sliding plate II and the sliding shell are fixedly connected by bolts and nuts. All bolts connecting the sliding plate II and the sliding shell pass through an S-shaped slide rail, and a rotating sleeve is fitted onto each bolt. The rotating sleeve is located inside the S-shaped slide rail. A pull rod is rotatably mounted on one side of the sliding plate II, and the pull rod is rotatably connected to the rotating rod I. The motor IV is installed outside the processing chamber. The output shaft of motor IV is fixedly connected to a set of rotating rods I, and a synchronous pulley is provided on the output shaft of motor IV. The rotating shaft II is installed at the bottom of the processing chamber, and synchronous pulleys are provided at both ends of the rotating shaft II. The synchronous pulley on the output shaft of motor IV is connected to the synchronous pulley at one end of the rotating shaft II via a synchronous... The rotating shaft II is connected to a synchronous pulley on another set of rotating rods I. The other set of rotating rods I is rotatably connected to the side wall of the processing chamber. A crushing roller and a rotating roller are rotatably mounted between the two sets of rotating frames. The crushing roller is located on one side of the rotating roller. Synchronous pulleys at the same end of the crushing roller and the rotating roller are connected by a synchronous belt. A protective shell is provided on the outside of the synchronous pulleys at the same end of the crushing roller and the rotating roller. The protective shell is fixedly connected to the rotating frame. Motor V is installed inside the protective shell. The synchronous pulley at the output end of motor V is connected to the synchronous pulley at one end of the crushing roller by a belt. Several sets of crushing protection devices are provided on the crushing roller. The protective shell contains a fixed plate IV, on each side of which a motor VI is mounted. An electric push rod is rotatably mounted on one side of motor VI. The output shaft of motor VI is connected to the synchronous pulley in the middle of the electric push rod via a belt. The telescopic end of the electric push rod passes through the protective shell and is fixedly connected to the crushing tool. Several sets of mounting plates II are mounted on the rotating roller. The mounting plates II are hinged to the flipping plate. Both ends of the rotating roller are provided with mounting seats. Several sets of protective shells are provided on each set of mounting seats. A hydraulic cylinder III is installed inside the protective shell. A swing rod is hinged to the top of the hydraulic cylinder III. One end of the swing rod is hinged to the flipping plate.
3. The mobile, rapid, on-site emergency remediation and reuse equipment for contaminated soil according to claim 2, characterized in that... The sliding housing contains a gear, one end of which passes through the sliding housing and is fixedly connected to the rotating frame. The hydraulic cylinder II is installed inside the sliding housing, and the telescopic end of the hydraulic cylinder II is connected to a rack, which meshes with the gear.
4. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 2, characterized in that... The processing chamber has mounting frames on both sides of the crushing zone. Two sets of sliding rods are slidably installed in the mounting frames. The sliding rods and the mounting frames are provided with sealing strips. One side of the sliding rod is provided with a sliding groove. The sliding shell is provided with sliding blocks on both sides. The sliding shell is slidably connected to the sliding groove through the sliding blocks. The sliding blocks ensure that the sliding shell and the sliding rod are slidably connected, while the sliding rod moves with the sliding shell.
5. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... The isolation mechanism includes an isolation plate, a motor VII, and a rotating shaft III. The isolation plate is slidably installed inside the processing chamber. Limiting plates are provided at the top and bottom of the isolation plate. The bottom of the isolation plate passes through the processing chamber and is located at the bottom of the processing chamber. Two sets of racks are provided on one side of the isolation plate. The rotating shaft III is rotatably installed at the bottom of the processing chamber. Two sets of gears on the rotating shaft III mesh with two sets of racks on one side of the isolation plate. The motor VII is installed at the bottom of the processing chamber. The bevel gear on the output shaft of the motor VII meshes with the bevel gear in the middle of the rotating shaft III.
6. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... A discharge port is provided on one side of the isolation plate, and a screening mechanism is installed on top of the discharge port. The screening mechanism includes a screen, a screen moving frame, a fixed base I, a spring I, a rotating shaft IV, and a motor VIII. The screen moving frame is located at the top of the discharge port, and its two ends are located in the slide rails on both sides of the processing chamber. Hydraulic cylinders IV are provided at both ends of the screen moving frame, and the output ends of hydraulic cylinders IV are rotatably connected to both ends of the screen moving frame. Hydraulic cylinders IV are hinged to the fixed bases I on both sides of the discharge port. Baffles are provided at both ends of the screen moving frame, and the baffles are located outside the slide rails of the processing chamber. A screen is slidably installed, with two sets of fixed seats II at the bottom of the screen. The fixed seats II are fixedly connected to the screen frame. Several sets of telescopic rods are installed on the fixed seats II. The telescopic ends of the telescopic rods are fixedly connected to the screen. Springs I are sleeved on the telescopic rods. Two sets of rotating shafts IV are rotatably installed at the bottom of the screen. An eccentric wheel is provided on the rotating shaft IV. A synchronous pulley is provided at one end of the rotating shaft IV. The two sets of synchronous pulleys are connected by a synchronous belt drive. The output shaft of motor VIII is fixedly connected to one set of rotating shafts IV. Motor VIII is installed at the bottom of the screen frame.
7. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... The reagent mixing device has a drug inlet at the top and a drug outlet at the bottom. The drug outlet passes through the bottom of the installation platform and is located on one side of the soil crushing and screening device.
8. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... The adjustment mechanism includes a fixed frame, a motor I, a lead screw, a sliding plate I, a connecting frame, a fixed plate I, a hydraulic cylinder I, and a mounting frame. The fixed frame is installed on one side of the adjustment port of the mounting platform. The motor I is installed on the top of the fixed frame. The output shaft of the motor I passes through the fixed frame and is fixedly connected to the lead screw that is rotatably installed on the mounting platform. The sliding plate I is slidably connected to the fixed frame and threadedly connected to the lead screw. The connecting frame is located inside the adjustment port and is fixedly connected to the sliding plate I. Mounting plates I are provided on both sides of the connecting frame. A bearing seat is provided on one side of the mounting plate I. A rotating shaft I is provided on one side of the mounting frame. The mounting frame is movably connected to the bearing seat on one side of the mounting plate I through the rotating shaft I. A fixed plate I is provided on the other side of the mounting plate I. A hydraulic cylinder I is hinged to one side of the fixed plate I. The ejector end of the hydraulic cylinder I is hinged to the mounting frame.
9. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... The soil-turning mechanism includes a rotating plate, connecting rod I, fixed plate II, fixed plate III, motor II, limiting shaft, and slide rail. Fixed plate II and fixed plate III are arranged opposite each other and are both mounted on a mounting frame. Two sets of rotating plates are provided, and the two sets of rotating plates are fixedly connected by several sets of connecting rods I. Each set of connecting rods I has a shovel bucket on one side, which is fixedly connected to the rotating plate. A bevel gear passes through fixed plate II on the rotating plate on the same side as fixed plate II. Motor II is mounted on the mounting frame, and the output shaft of motor II rotates on the same side as the bevel gear on fixed plate II. The bevel gear meshes with the output shaft bevel gear of motor II and the rotating bevel gear on the same side of fixed plate II. A protective shell is provided at the meshing point. The fixed plate III is provided with an installation port. The rotating plate on the same side of fixed plate III is provided with a rotating groove. The inner wall of the rotating groove of the rotating plate is engaged with the limiting shaft on one side of fixed plate III. The slide is installed between the two sets of rotating plates. The slide is fixedly connected to fixed plate III. The discharge end of the slide passes through the rotating groove of the rotating plate on the same side of fixed plate III and the installation port on fixed plate III and is located at the top of the feed port of the conveying mechanism. The upper surface of the slide is sloping and partitions are provided on both sides of the slide.
10. A mobile, rapid, on-site emergency remediation and reuse device for contaminated soil according to claim 1, characterized in that... The transport mechanism includes a collection bin, a conveying bin, auger blades, and motor III. The collection bin is fixedly connected to the mounting frame. The top inlet of the collection bin is located at the bottom of the slide outlet. The bottom of the collection bin is equipped with a conveying bin, which is connected to the bottom outlet of the collection bin. The auger blades are rotatably installed inside the conveying bin. Motor III is installed on the top of the conveying bin, and the output shaft of motor III is fixedly connected to the auger blades. The top bottom side of the conveying bin is equipped with a discharge port, which is located at the top of the soil crushing and screening device.
Citation Information
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