Motor rotor welding fixture

CN121104534BActive Publication Date: 2026-09-22NINGBO RONGCHENG ELECTROMECHANICAL TECH CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202511509065.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2026-09-22
Estimated Expiration
2045-10-22

AI Technical Summary

Technical Problem

[0003]由于电机转子上布置有多个导条,从而需要对端环上多个点进行焊接,在焊接前需要使用夹具对电机转子进行固定,通过在夹具上设置旋转机构,对一个点焊接完成后能自动切换至下一焊接点,为了提高焊接的准确性,需要分别对电机转子和端环进行定位,由于夹具的轴线固定,从而需要调节夹具使电机转子和端环的轴线与夹具的轴线重合,较为繁琐,针对不同直径的电机转子进行加工时,需要重新调节夹具的位置进行轴线定位,过程麻烦

Benefits of technology

通过设置调节机构,当电机转子放入插孔内时,调节机构能带动框体上的驱动柱移动,使驱动柱的轴线与电机转子轴线重合,操作过程简单,定位速度快;

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121104534B_ABST
    Figure CN121104534B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of motor rotor welding, and discloses a motor rotor welding clamp which comprises a base, a support arranged on the base, a connecting rod rotatably arranged on the support, two clamping plates slidably arranged on the connecting rod, a driving mechanism arranged on the connecting rod and used for driving the two clamping plates to slide, a motor rotor located between the two clamping plates, an end ring located on the motor rotor, and a conducting bar uniformly inserted into the motor rotor, wherein a bushing for inserting the motor rotor is arranged on the clamping plate. Compared with the prior art, the motor rotor welding clamp has the advantages that an adjusting mechanism is arranged, when the motor rotor is put into the bushing, the adjusting mechanism can drive a driving column on a frame to move, so that the axis of the driving column coincides with the axis of the motor rotor; a synchronous assembly, a positioning assembly and a moving assembly are arranged, so that the axis of the end ring coincides with the axis of the motor rotor; and the operation process is simple and the positioning speed is high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of motor rotor welding technology, specifically to a motor rotor welding fixture. Background Technology

[0002] The motor rotor is the rotating part of the motor. The motor rotor consists of a shaft, an iron core, guide bars, and end rings. During the manufacturing process of the motor rotor, the guide bars need to be inserted into the slots of the iron core, and then the end rings are welded to the guide bars.

[0003] Because the motor rotor has multiple guide bars, multiple points on the end ring need to be welded. Before welding, the motor rotor needs to be fixed with a fixture. By setting a rotating mechanism on the fixture, the welding of one point can be automatically switched to the next welding point. In order to improve the accuracy of welding, the motor rotor and the end ring need to be positioned separately. Since the axis of the fixture is fixed, the fixture needs to be adjusted so that the axis of the motor rotor and the end ring coincides with the axis of the fixture, which is quite cumbersome. When processing motor rotors of different diameters, the position of the fixture needs to be readjusted for axis positioning, which is troublesome. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned difficulties and provide a motor rotor welding fixture.

[0005] To solve the above-mentioned technical problems, the technical solution provided by the present invention is as follows: a motor rotor welding fixture, including a base, a bracket on the base, a connecting rod rotatably mounted on the bracket, two clamping plates slidably mounted on the connecting rod, a driving mechanism for driving the two clamping plates to slide on the connecting rod, a motor rotor located between the two clamping plates, an end ring located on the motor rotor, guide bars evenly inserted on the motor rotor, an insertion hole for inserting the motor rotor on the clamping plate, a frame slidably mounted on the clamping plate at the insertion hole, a driving column rotatably mounted on the frame, a rotating mechanism for driving the driving column to rotate on one side of the frame on the clamping plate, an adjustment mechanism for aligning the driving column with the motor rotor axis by driving the frame on the clamping plate, and a positioning mechanism for positioning the end ring on one side of the clamping plate.

[0006] As an improvement, a plug is movably inserted into the clamp. When the bottom of the plug is tangent to the upper end face of the insertion hole, the drive post is coaxial with the insertion hole. The plug drives the frame to move up and down through the adjustment mechanism. The moving distance of the plug is twice the moving distance of the frame.

[0007] As an improvement, the adjustment mechanism includes a groove on the clamp plate, a ring inside the groove, a pin slidingly located inside the ring, two rotating rods one hinged on the ring, two rotating rods two hinged at one end of the pin, the other end of the rotating rods one hinged to the rotating rods two, an extension rod one provided on the frame, a slide rod at the end of the extension rod one, and the hinge joint of the rotating rods one and two slidingly mounted on the slide rod.

[0008] As an improvement, the rotating mechanism includes a U-shaped plate disposed on one side of the clamping plate, a rotating shaft one is rotatably disposed on the U-shaped plate, and a rotating shaft two is rotatably disposed on one side of the drive column. A transmission column one is hinged to one end of the rotating shaft one through a universal joint, and a transmission column two is movably inserted into the transmission column one. One end of the transmission column two is hinged to the rotating shaft two through a universal joint.

[0009] As an improvement, the positioning mechanism includes a synchronization component, a positioning component, and a moving component. The synchronization component is fixedly mounted on the frame, thereby keeping the positioning component and the moving component coaxial. The positioning component positions the end ring to keep the center of the end ring coaxial with the center of the motor rotor. The moving component drives the positioned end ring to abut against the guide bar. The synchronization component includes an extension rod II mounted on the frame. A sliding hole I that mates with the extension rod II is provided on the clamping plate. A limiting ring is provided on the extension rod II. A rotating ring is rotatably mounted on the limiting ring. Two fixed rods are provided on the rotating ring. The positioning component is assembled on the fixed rods.

[0010] As an improvement, the positioning component includes a square sleeve that is movably inserted into a fixed rod. A drive ring is fixedly provided on one end of the square sleeve near the clamping plate. A moving component drives the drive ring to move along the axis of the motor rotor. A fixed ring is provided on one end of the square sleeve away from the clamping plate. Multiple sliders are radially slidable on the fixed ring. A positioning plate is provided at one end of each slider to limit the end ring. The positioning plate slides and contacts the end ring, making the center of the end ring coaxial with the center of the motor rotor. Multiple springs are provided on the rotating ring. A connecting plate is provided at one end of each spring. A connecting rope is provided on the slider. One end of the connecting rope passes through the drive ring and the rotating ring and is fixedly connected to the connecting plate.

[0011] As an improvement, the moving component includes a return spring disposed between a square sleeve and a fixed rod. The square sleeve has a through hole, a locking plate is rotatably disposed within the through hole, a torsion spring is disposed between the locking plate and the through hole, an arc-shaped locking block is disposed at one end of the locking plate, and a locking groove is disposed on the fixed rod to cooperate with the arc-shaped locking block.

[0012] As an improvement, the clamping plate is provided with a fixing mechanism for limiting the frame. The fixing mechanism includes a sliding hole two located on the extension rod one, and a wing bolt is threadedly connected to the clamping plate. The wing bolt is located in the sliding hole two.

[0013] As an improvement, the end face of the drive column that contacts the motor rotor is provided with friction texture.

[0014] The advantages of this invention compared to the prior art are: By setting an adjustment mechanism, when the motor rotor is placed into the socket, the adjustment mechanism can drive the drive column on the frame to move, so that the axis of the drive column coincides with the axis of the motor rotor. The operation process is simple and the positioning speed is fast. By setting a rotating mechanism, it is possible to adapt to the sliding of the drive column and drive the drive column in different positions to rotate. By setting up a synchronization component, a positioning component, and a moving component, when the adjustment mechanism makes the axis of the drive column coincide with the axis of the motor rotor, the synchronization component drives the end ring to move, so that the axis of the end ring is pre-coincident with the axis of the motor rotor. The positioning component positions the end ring, so that the axis of the end ring coincides with the axis of the motor rotor. The moving mechanism moves the positioned end ring to the guide bar, which facilitates subsequent welding. Attached Figure Description

[0015] Figure 1 This is a perspective view of a motor rotor welding fixture according to the present invention.

[0016] Figure 2 This is an exploded view of a motor rotor welding fixture according to the present invention.

[0017] Figure 3 This is a schematic diagram of a rotating mechanism for a motor rotor welding fixture according to the present invention.

[0018] Figure 4 This is a schematic diagram of an adjustment mechanism for a motor rotor welding fixture according to the present invention.

[0019] Figure 5 This is an exploded view of a motor rotor welding fixture positioning mechanism according to the present invention.

[0020] Figure 6 This is a cross-sectional view of a motor rotor welding fixture positioning mechanism according to the present invention.

[0021] Figure 7 This invention relates to a motor rotor welding fixture. Figure 6 Enlarged view of point A in the image.

[0022] Figure 8 This is a schematic diagram of a motor rotor welding fixture fixing mechanism according to the present invention.

[0023] Figure 9 This is a cross-sectional view of an adjustment mechanism for a motor rotor welding fixture according to the present invention.

[0024] Figure 10 This is a schematic diagram of the working principle of a motor rotor welding fixture according to the present invention.

[0025] As shown in the figure: 1. Base; 11. Bracket; 12. Connecting rod; 121. Gear; 122. Rack; 123. Support plate; 124. Electric push rod; 13. Clamping plate; 14. Drive mechanism; 141. Slide groove; 142. Bidirectional screw; 15. Motor rotor; 16. End ring; 17. Guide bar; 2. Insertion hole; 3. Frame; 4. Drive column; 5. Rotating mechanism; 51. U-shaped plate; 52. Rotating shaft one; 53. Rotating shaft two; 54. Transmission column one; 55. Transmission column two; 6. Adjustment mechanism; 61. Insertion column; 62. Ring; 63. Rotating rod one; 64. Rotating rod two; 65. Slide rod; 66. Extension rod one; 7. Positioning mechanism; 71. Synchronization assembly; 711. Extension rod two; 712. Slide hole one; 713. Limiting ring; 714. Rotary ring; 715. Fixing rod; 72. Positioning assembly; 721. Square sleeve; 722. Drive ring; 723. Fixing ring; 724. Slider; 725. Positioning plate; 726. Spring; 727. Connecting plate; 728. Connecting rope; 73. Moving assembly; 731. Card plate; 732. Arc-shaped card block; 733. Through hole; 8. Fixing mechanism; 81. Slide hole two; 82. Wing bolt; 83. Washer. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] Multiple conductor bars arranged on the motor rotor can cut the rotating magnetic field, generating induced electromotive force and induced current in the conductor bars. Multiple conductor bars can increase the number of conductors participating in electromagnetic induction, thereby generating a larger induced current. The end rings form a closed loop, which allows induced current to pass through.

[0028] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 3 As shown, a motor rotor welding fixture includes a base 1, a bracket 11 on the base 1, a connecting rod 12 rotatably mounted on the bracket 11, two clamping plates 13 slidably mounted on the connecting rod 12, a driving mechanism 14 on the connecting rod 12 for driving the two clamping plates 13 to slide, a motor rotor 15 located between the two clamping plates 13, an end ring 16 located on the motor rotor 15, and guide bars 17 evenly inserted on the motor rotor 15. The drive mechanism 14 includes a slide groove 141 on the connecting rod 12, a bidirectional screw 142 is rotatably provided in the slide groove 141, two clamping plates 13 are respectively slidably provided at both ends of the slide groove 141 and threadedly connected to the bidirectional screw 142, and a motor for driving the bidirectional screw 142 to rotate is provided at one end of the connecting rod 12. The clamping plate 13 is provided with a socket 2 for inserting the motor rotor 15. A frame 3 is slidably provided on the clamping plate 13 at the socket 2. A drive column 4 is rotatably provided on the frame 3. A rotating mechanism 5 for driving the drive column 4 to rotate is provided on one side of the frame 3. An adjustment mechanism 6 is provided on the clamping plate 13 to make the drive column 4 coincide with the axis of the motor rotor 15 by driving the frame 3. A positioning mechanism 7 for positioning the end ring 16 is provided on one side of the clamping plate 13.

[0029] The working principle of this invention is as follows: Two end rings 16 are placed at both ends of the motor rotor 15, and then the two ends of the motor rotor 15 are respectively placed in the two insertion holes 2 of the two clamping plates 13. At this time, the motor rotor 15 rests in the insertion holes 2, and the bottom of the motor rotor 15 is in contact with the inner wall of the insertion hole 2. Then, the adjustment mechanism 6 is turned, and the adjustment mechanism 6 drives the drive column 4 to move and make the axis of the drive column 4 coincide with the axis of the motor rotor 15. Then, the drive mechanism 14 is started, and the drive mechanism 14 drives the two clamping plates 13 to move, so that the drive column 4 is tightly attached to the end of the motor rotor 15. The connecting rod 12 is rotated to make it vertical, which facilitates welding. Then, the positioning mechanism 7 makes the axis of the end ring 16 coincide with the axis of the motor rotor 15, and at the same time, the end ring 16 is pushed to abut against the guide bar 17. Then, welding is performed. Welding can be done by a robotic arm or manually.

[0030] Combined with appendix Figure 2 Appendix Figure 3 As shown, in order to accommodate the frame 3 which can slide up and down while rotating, this application designs a rotating mechanism 5. The rotating mechanism 5 includes a U-shaped plate 51 disposed on one side of the clamping plate 13. A rotating shaft 52 is rotatably disposed on the U-shaped plate 51, and a rotating shaft 53 is rotatably disposed on one side of the drive column 4. One end of the rotating shaft 52 is hinged to a transmission column 54 via a universal joint. A transmission column 55 is movably inserted into the transmission column 54. One end of the transmission column 55 is hinged to the rotating shaft 53 via a universal joint. Through key connection, rotational power transmission can be carried out. The rotating shaft 52 and the rotating shaft 53 are inclined as a whole.

[0031] Working principle of rotating mechanism 5: Since the drive column 4 is movable, in order to drive the drive column 4 at different positions to rotate, a rotating shaft 1 52 is set on the U-shaped plate 51. The rotating shaft 1 52 can be driven by a motor. Then, a transmission column 1 54 is set at one end of the rotating shaft 1 52, and a rotating shaft 2 53 is set on one side of the drive column 4. Since the distance between the drive column 4 and the rotating shaft 1 52 changes after the drive column 4 moves, a transmission column 1 54 and a transmission column 2 55 are set. The adjustable length of the transmission column 1 54 and the transmission column 2 55 can adapt to the drive column 4 at different distances. A universal joint is set at the connection point, so that rotational transmission can be performed.

[0032] Combined with appendix Figure 2 Appendix Figure 3 Appendix Figure 4Appendix Figure 9 Appendix Figure 10 As shown, a plug 61 is movably inserted into the clamping plate 13. When the bottom of the plug 61 is tangent to the upper end face of the insertion hole 2, the driving column 4 is coaxial with the insertion hole 2. The plug 61 drives the frame 3 to move up and down through the adjustment mechanism 6. The moving distance of the plug 61 is twice the moving distance of the frame 3. To achieve a frame 3 moving distance that is half the moving distance of the insertion post 61, the adjustment mechanism 6 includes an insertion post 61 movably inserted into the clamping plate 13. One end of the insertion post 61 extends into the insertion hole 2. The clamping plate 13 is provided with a groove, and a ring 62 is fixedly provided in the groove. The insertion post 61 slides within the ring 62. Two rotating rods 63 are hinged to the ring 62. Two rotating rods 64 are hinged to one end of the insertion post 61. The other end of the rotating rods 63 is hinged to the rotating rods 64. The frame 3 is provided with an extension rod 66. The end of the extension rod 66 is provided with a sliding rod 65. The hinge joint of the rotating rods 63 and 64 is slidably disposed on the sliding rod 65.

[0033] Working principle: In the initial state, the insertion post 61 is positioned at the upper tangent of the insertion hole 2. The axis of the driving post 4 coincides with the axis of the insertion hole 2. The insertion post 61 experiences a certain resistance when moved to prevent it from falling automatically under gravity. The hinge position between the rotating rod 63 and the ring 62 is shown in the attached figure. Figure 9 As shown, the hinge point coincides with the end face of frame 3, ensuring that the axis of motor rotor 15 is precisely aligned with the axis of drive column 4. The hinge position of rotating rod 64 and insert column 61 is shown in the attached figure. Figure 9 As shown, the hinge point coincides with the upper end face of the insertion post 61. The length of the insertion post 61 is long enough to extend to the bottom end of the insertion hole 2. The shaft of the electronic rotor 15 is then placed into the insertion hole 2, as shown in the attached diagram. Figure 10 As shown, the diameter of the socket 2 is D1, the diameter of the motor rotor 15 shaft is D2, and the radii are R1 and R2 respectively. Therefore, the distance the drive column 4 needs to move is R1 - R2, i.e. Figure 10 When L is pressed down, the insertion post 61 moves down and fits against the surface of the motor rotor 15. At this time, the insertion post 61 moves down a distance of D1-D2. Since the driving post 4 moves down a distance of R1-R2, which is half of the distance D1-D2, in order to find that the driving post 4 moves down a distance that is half the distance of the insertion post 61, a rotating rod 63, a rotating rod 64, and a sliding rod 65 are set. The distance that the sliding rod 65 located at the hinge moves down is half the distance of the insertion post 61. Then, an extension rod 66 is set to connect with the sliding rod 65, so that the driving post 4 on the frame 3 moves down a distance of L, so that the axis of the driving post 4 coincides with the axis of the motor rotor 15. No matter what the diameter of the motor rotor 15 is, when the insertion post 61 abuts against the motor rotor 15, the driving shaft 4 and the motor rotor 15 can be made coaxial. Specifically, pressing down on the insertion post 61 causes it to move downwards, with one end of the insertion post 61 contacting the surface of the motor rotor 15. The downward movement of the insertion post 61 causes the rotating rod 64 to move downwards. Since the ring 62 remains stationary, the rotating rod 64 rotates as it moves downwards. The sliding rod 65 located at the ends of the rotating rod 63 and the rotating rod 64 also moves downwards. The sliding rod 65 causes the extension rod 66 to move downwards, which in turn causes the frame 3 to move downwards, thereby causing the drive post 4 to move downwards, so that the axis of the drive post 4 coincides with the axis of the motor rotor 15.

[0034] Combined with appendix Figure 2 Appendix Figure 5 Appendix Figure 6 Appendix Figure 7 As shown, the positioning mechanism 7 includes a synchronization component 71, a positioning component 72, and a moving component 73. The synchronization component 71 is fixedly mounted on the frame 3, thereby keeping the positioning component 72 and the moving component 73 coaxial. The positioning component 72 positions the end ring 16 to keep the center of the end ring 16 coaxial with the center of the motor rotor 15. The moving component 73 drives the positioned end ring 16 to abut against the guide bar 17. The synchronization component 71 includes an extension rod 711 mounted on the frame 3. The clamping plate 13 is provided with a sliding hole 712 that cooperates with the extension rod 711. The extension rod 711 is provided with a limiting ring 713. A rotating ring 714 is rotatably mounted on the limiting ring 713. Two fixing rods 715 are provided on the rotating ring 714. The positioning component 72 is assembled on the fixing rods 715.

[0035] Working principle of positioning mechanism 7: As shown above, the center of the frame 3 after it is lowered coincides with the axis of the motor rotor 15. In order to synchronize the positioning mechanism 7, an extension rod 711 is set on the frame 3. The moving distance of the extension rod 711 is also L. Thus, the axis of the limiting ring 713 coincides with the axis of the motor rotor 15, and the axis of the rotating ring 714 also coincides with the axis of the motor rotor 15. Since the motor rotor 15 rotates during welding, the limiting ring 713 and the rotating ring 714 are rotated, so that the rotating ring 714 can rotate with it.

[0036] Combined with appendix Figure 2 Appendix Figure 5 Appendix Figure 6 Appendix Figure 7As shown, the positioning component 72 includes a square sleeve 721 movably inserted into the fixed rod 715. A drive ring 722 is fixedly provided on the square sleeve 721 near the clamping plate 13. The moving component 73 drives the drive ring 722 to move along the axis of the motor rotor 15. A fixed ring 723 is provided on the square sleeve 721 away from the clamping plate 13. A plurality of sliders 724 are radially slidable on the fixed ring 723. A positioning plate 725 is provided at one end of the slider 724 to limit the end ring 16. The positioning plate 725 slides and contacts the end ring 16, making the center of the end ring 16 coaxial with the center of the motor rotor 15. A plurality of springs 726 are provided on the rotating ring 714. A connecting plate 727 is provided at one end of the spring 726. A connecting rope 728 is provided on the slider 724. One end of the connecting rope 728 passes through the drive ring 722 and the rotating ring 714 and is fixedly connected to the connecting plate 727.

[0037] Working principle of positioning component 72: In the initial state, spring 726 is in a relaxed state. After the axis positioning is completed, the connecting rod 12 is made vertical to facilitate welding. Then, the end ring 16 is put on the positioning plate 725 located below. Before the motor rotor 15 is put into the insertion hole 2, the end ring 16 is already put on the motor rotor 15. Then, the moving component 73 drives the fixed ring 723 to move upward. As the distance between the fixed ring 723 and the rotating ring 714 increases, the connecting rope 728 is tightened, the spring 726 is compressed, and the slider 724 drives the positioning plate 725 to move. The positioning plate 725 abuts against the inner wall of the end ring 16. There are three sets of positioning plates 725, and the moving distance of the positioning plates 725 is the same. Thus, the axis of the end ring 16 coincides with the axis of the fixed ring 723, and thus coincides with the axis of the motor rotor 15. When the end ring 16 is in contact with the guide bar 17, the welding operation is performed.

[0038] Combined with appendix Figure 2 Appendix Figure 5 Appendix Figure 6 Appendix Figure 7 As shown, the moving component 73 includes a return spring disposed between the square sleeve 721 and the fixed rod 715. The square sleeve 721 is provided with a through hole, and a retaining plate 731 is rotatably disposed in the through hole 733. A torsion spring is provided between the retaining plate 731 and the through hole 733. One end of the retaining plate 731 is provided with an arc-shaped retaining block 732, and the fixed rod 715 is provided with a retaining groove that cooperates with the arc-shaped retaining block 732.

[0039] Working principle: In the initial state, the return spring is in a compressed state and the torsion spring is in a relaxed state. When the end ring 16 is put on the positioning plate 725, the locking plate 731 is moved and the locking plate 731 rotates. The arc-shaped locking block 732 at one end of the locking plate 731 moves away from the locking groove, thereby releasing the fixation between the square sleeve 721 and the fixing rod 715. The return spring pushes the square sleeve 721 to move, thereby driving the end ring 16 on the fixing ring 723 to move the guide rail 17.

[0040] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 8 As shown, the clamping plate 13 is provided with a fixing mechanism 8 for limiting the frame 3. The fixing mechanism 8 includes a sliding hole 81 located on the extension rod 66. A wing bolt 82 is threaded onto the clamping plate 13. A washer 83 is sleeved on the wing bolt 82. The wing bolt 82 is located in the sliding hole 81.

[0041] Working principle: In order to ensure that the axis of the drive column 4 always coincides with the axis of the motor rotor 15, the extension rod 66 is fixed by setting the wing bolt 82, the washer 83 and the sliding hole 81, so that the frame 3 will not be displaced.

[0042] Combined with appendix Figure 1 Appendix Figure 2 As shown, one end of the connecting rod 12 is provided with a gear 121, and a rack 122 that meshes with the gear 121 is slidably provided on the bracket 11. A support plate 123 is provided on the bracket 11, and an electric push rod 124 that drives the rack 122 to slide is provided on the support plate 123.

[0043] Working principle: In order to facilitate the rotation of the connecting rod 12, a drive rack 122 and a gear 121 are provided. The rack 122 is driven to move by the electric push rod 124, and the rack 122 drives the gear 121 to rotate, thereby driving the connecting rod 12 to rotate.

[0044] In practical use, when the two ends of the motor rotor 15 are placed into the insertion holes 2, it is necessary to ensure that the ends of the motor rotor 15 pass through the insertion post 61. This is so that the axis of the drive post 4 can be adjusted by the adjustment mechanism 6. The insertion post 61 can abut against the motor rotor 15 when it descends. After the adjustment mechanism 6 adjusts the axis of the drive post 4 to be consistent with the axis of the motor rotor 15, the wing bolt 82 needs to be tightened to fix the frame 3 to prevent the frame 3 from shifting during the welding process. After the welding of the end ring 16 and the guide bar 17 is completed, the drive ring 722 is pressed to make it fit with the rotating ring 714. At this time, the arc-shaped locking block 732 re-enters the slot to fix the square sleeve 721 and the fixing rod 715.

[0045] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. A motor rotor welding fixture, comprising a base (1), a bracket (11) provided on the base (1), a connecting rod (12) rotatably provided on the bracket (11), two clamping plates (13) slidably provided on the connecting rod (12), a driving mechanism (14) for driving the two clamping plates (13) to slide on the connecting rod (12), a motor rotor (15) located between the two clamping plates (13), an end ring (16) located on the motor rotor (15), and guide bars (17) evenly inserted on the motor rotor (15), characterized in that: The clamping plate (13) is provided with a socket (2) for inserting the motor rotor (15). A frame (3) is slidably provided on the clamping plate (13) at the socket (2). A drive column (4) is rotatably provided on the frame (3). A rotating mechanism (5) for driving the drive column (4) to rotate is provided on one side of the frame (3). An adjustment mechanism (6) is provided on the clamping plate (13) to make the drive column (4) coincide with the axis of the motor rotor (15) by driving the frame (3). A positioning mechanism (7) for positioning the end ring (16) is provided on one side of the clamping plate (13). A plug (61) is movably inserted into the clamp (13). When the bottom of the plug (61) is tangent to the upper end face of the insertion hole (2), the driving column (4) is coaxial with the insertion hole (2). The plug (61) drives the frame (3) to move up and down through the adjustment mechanism (6). The moving distance of the plug (61) is twice the moving distance of the frame (3). The adjustment mechanism (6) includes a groove on the clamp plate (13), a ring (62) is provided in the groove, the insert (61) is slidably located in the ring (62), two rotating rods (63) are hinged on the ring (62), two rotating rods (64) are hinged at one end of the insert (61), the other end of the rotating rods (63) is hinged to the rotating rods (64), the frame (3) is provided with an extension rod (66), the end of the extension rod (66) is provided with a slide rod (65), and the hinge of the rotating rods (63) and the rotating rods (64) is slidably arranged on the slide rod (65); The positioning mechanism (7) includes a synchronization component (71), a positioning component (72), and a moving component (73). The synchronization component (71) is fixedly mounted on the frame (3), so that the positioning component (72) and the moving component (73) remain coaxial. The positioning component (72) positions the end ring (16) to keep the center of the end ring (16) coaxial with the center of the motor rotor (15). The moving component (73) drives the positioned end ring (16) to abut against the guide bar (17). The synchronization component (71) includes an extension rod two (711) mounted on the frame (3). The clamping plate (13) is provided with a sliding hole one (712) that cooperates with the extension rod two (711). The extension rod two (711) is provided with a limiting ring (713). The limiting ring (713) is rotatably provided with a rotating ring (714). The rotating ring (714) is provided with two fixed rods (715). The positioning component (72) is mounted on the fixed rods (715). The positioning component (72) includes a square sleeve (721) movably inserted into a fixed rod (715). A drive ring (722) is fixedly provided on the square sleeve (721) near the clamping plate (13). The moving component (73) drives the drive ring (722) to move along the axis of the motor rotor (15). A fixed ring (723) is provided on the square sleeve (721) away from the clamping plate (13). A plurality of sliders (724) are radially slidable on the fixed ring (723). One end of the slider (724) A positioning plate (725) is provided to limit the end ring (16). The positioning plate (725) slides to contact the end ring (16) and makes the center of the end ring (16) coaxial with the center of the motor rotor (15). Multiple springs (726) are provided on the rotating ring (714). A connecting plate (727) is provided at one end of the spring (726). A connecting rope (728) is provided on the slider (724). One end of the connecting rope (728) passes through the drive ring (722) and the rotating ring (714) and is fixedly connected to the connecting plate (727).

2. The motor rotor welding fixture according to claim 1, characterized in that: The rotating mechanism (5) includes a U-shaped plate (51) disposed on one side of the clamping plate (13). A rotating shaft (52) is rotatably disposed on the U-shaped plate (51), and a rotating shaft (53) is rotatably disposed on one side of the drive column (4). A transmission column (54) is hinged to one end of the rotating shaft (52) via a universal joint. A transmission column (55) is movably inserted into the transmission column (54). One end of the transmission column (55) is hinged to the rotating shaft (53) via a universal joint.

3. The motor rotor welding fixture according to claim 1, characterized in that: The moving component (73) includes a return spring disposed between a square sleeve (721) and a fixed rod (715). The square sleeve (721) is provided with a through hole (733), and a retaining plate (731) is rotatably disposed inside the through hole (733). A torsion spring is disposed between the retaining plate (731) and the through hole. An arc-shaped retaining block (732) is provided at one end of the retaining plate (731), and a retaining groove is provided on the fixed rod (715) to cooperate with the arc-shaped retaining block (732).

4. The motor rotor welding fixture according to claim 1, characterized in that: The clamping plate (13) is provided with a fixing mechanism (8) for limiting the frame (3). The fixing mechanism (8) includes a sliding hole (81) located on the extension rod (66). A wing bolt (82) is threaded on the clamping plate (13) and the wing bolt (82) is located in the sliding hole (81).

5. The motor rotor welding fixture according to claim 1, characterized in that: The end face of the drive column (4) that contacts the motor rotor (15) is provided with friction texture.

Citation Information

Patent Citations

  • Universal valve body machining fixture

    CN105364563A

  • Welding equipment for pole column and pole seat of signal pole

    CN115070250A

  • Welding alignment tool for copper bar squirrel cage rotor end ring

    CN217942326U

  • Automatic alloy welding system for internal mixer rotor

    CN218638948U