Online full-automatic tightening system for automobile seat
Patent Information
- Application Number
- CN202511480521.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2025-12-12
Smart Images

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Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of seat tightening, in particular to an online full-automatic tightening system for automobile seat. BACKGROUND
[0002] In the current rapid development of the automobile manufacturing industry, the assembly quality and production efficiency of automobile seats, as core components affecting driving and riding comfort and safety, are directly related to the manufacturing level of the whole vehicle. Among them, the bolt connection process of key components such as seat frames, slide rails, and angle adjusters is the core link to ensure the stability and reliability of seat structure and function, and has very high requirements for the precision, consistency and efficiency of bolt tightening. Currently, there are mainly two types of operation modes for the bolt tightening process of automobile seats: One is the traditional manual tightening mode, which relies on the operator to hold the tightening tool and tighten the bolts one by one. This mode not only requires a large amount of manual labor, but is also affected by subjective factors such as the skill level, physical condition, and work concentration of the operator, making it prone to problems such as bolt tightening torque deviation, missed tightening, and incorrect tightening, resulting in unstable seat assembly quality and safety hazards. At the same time, manual operation is low in efficiency and difficult to adapt to the increasing production capacity demand of the automobile industry, especially in the multi-model mixed production scene, the time cost of manual switching of operation processes is high, further restricting the overall pace of the production line. The other is the semi-automatic tightening device operation mode, which partially replaces manual operation but still has obvious limitations. This type of device usually requires manual assistance for feeding and positioning the workpiece, and cannot achieve full-process automation connection from workpiece conveying, grabbing, positioning to tightening. For example, in the workpiece conveying link, it mostly relies on manual operation to move the seat components to the tightening station, which not only increases the labor intensity of the operator, but also easily causes workpiece positioning deviation due to collision and misplacement during the moving process, affecting the tightening precision; In the bolt feeding link, traditional semi-automatic devices mostly use manual feeding, which may cause equipment downtime if the feeding is not timely, reducing production continuity. In addition, most semi-automatic tightening devices lack real-time monitoring and feedback mechanisms, and cannot accurately record and issue abnormal warnings for key parameters such as torque and angle during the tightening process. Once quality problems occur, it is difficult to trace the root cause, which is not conducive to the continuous improvement of production quality. Therefore, how to solve the problems of low automation level, low production efficiency, unstable tightening precision, and insufficient safety protection in the bolt tightening process of automobile seats has become a key requirement for the upgrading and transformation of current automobile seat assembly production lines. SUMMARY
[0003] In view of the problems in the prior art, the present application provides an online full-automatic tightening system for automobile seat.
[0004] The technical scheme adopted by the present application to solve its technical problems is: an online full-automatic tightening system for automobile seats, comprising a bottom plate, a grabbing mechanism and a tightening mechanism are installed on the bottom plate, and a feeding mechanism is connected to the bottom plate.
[0005] Specifically, the grabbing mechanism comprises a grabbing robot, one end of the top of the bottom plate is provided with the grabbing robot, the grabbing robot is provided with a mounting frame, one end of the mounting frame is vertically connected with a baffle, the other end of the mounting frame is slidably connected with a clamping plate, and the mounting frame is provided with a first camera.
[0006] Specifically, a plurality of clamping blocks are installed on one side of the clamping plate, the clamping blocks are made of rubber material, one end of the clamping plate is provided with a toothed structure, a first air cylinder is installed on the other end of the mounting frame, and the output shaft of the first air cylinder is vertically connected with one side of the bottom of the clamping plate.
[0007] Specifically, positioning plates are slidably connected to both sides of one end of the mounting frame, the two positioning plates are symmetrically distributed, second air cylinders are installed on both sides of one end of the mounting frame, the output shafts of the two symmetric second air cylinders are vertically connected with one side of the bottom of the two positioning plates, and a control valve is installed on the mounting frame.
[0008] Specifically, the tightening mechanism comprises a tightening robot, the other end of the top of the bottom plate is provided with the tightening robot, one end of the tightening robot is provided with a mounting plate through a connecting flange, one side of the mounting plate is matched and connected with two rotating heads, and a second camera is installed on one side of the top of the mounting plate.
[0009] Specifically, a nail feeding mechanism is installed on the bottom plate, the nail feeding mechanism comprises a jacking rod, the jacking rod is vertically connected to the bottom plate, an inlet box is installed on the jacking rod, a conveying box is installed at one end of the inlet box, a screening machine is installed on the top of the bottom plate, an outlet box is installed on one side of the screening machine, and one end of the conveying box extends into the interior of the screening machine.
[0010] Specifically, a feeding mechanism is installed on the bottom plate, the feeding mechanism comprises a support frame, the support frame is installed at one end of the bottom plate, two chain wheels are rotatably connected to both ends of the top of the support frame, a chain is connected between the two chain wheels, a plurality of equidistantly distributed placement plates are installed between the two parallel chains, and the plurality of placement plates are slidably connected with the top of the support frame through the two chains.
[0011] Specifically, a speed reducer is installed on the outside of one end of the support frame, the output shaft of the speed reducer is connected with the transmission shafts of the two chain wheels, two support rods are installed on the top of both ends of the support frame, and symmetrically distributed sensors are installed on the two support rods.
[0012] Specific, the placement plate is provided with a clamping mechanism, the clamping mechanism comprises a positioning block, a plurality of positioning blocks are arranged at both ends of one side of the placement plate, one side of one of the positioning blocks is fixedly connected with a first clamping plate, one side of the other positioning block is provided with a sliding plate, the sliding plate is slidably connected with the placement plate at the bottom, one end of the placement plate is perpendicularly connected with a fixed plate, the fixed plate and the sliding plate are connected with a reset spring, and the top of the sliding plate is perpendicularly connected with a second clamping plate.
[0013] Specific, the bottom plate is provided with a positioning mechanism, the positioning mechanism comprises a fixed frame, the top of the bottom plate is perpendicularly connected with the fixed frame, the fixed frame is located between the grabbing robot and the tightening robot, the top of the fixed frame is provided with a supporting plate at the center, and the top of the fixed frame is provided with a positioning cylinder at both ends.
[0014] Specific, the top edge of the bottom plate is provided with a protection mechanism, the protection mechanism comprises a stand, a plurality of stands are perpendicularly connected at the top edge of the bottom plate, the stands are connected through a protection net, a plurality of optical barriers are arranged outside the stands, and a power distribution cabinet and a controller are arranged at the end of the bottom plate.
[0015] The beneficial effects of the present application are: (1) The automobile seat online full-automatic tightening system disclosed by the application, through the installation of the grabbing mechanism, is beneficial to the taking and moving of the product to the specified position, and through the cooperation of the tightening mechanism, the tightening work of the grabbed product is realized, that is, through the installation of the mounting frame and the grabbing robot, the mounting frame position can be controlled by the grabbing robot, which is convenient for product grabbing, through the installation of the first camera, the position of the product is photographed, the accurate product grabbing and moving are realized, when grabbing, the mounting frame is controlled by the grabbing robot to be located on one side of the product, and the product is located between the clamping plate and the baffle, the clamping plate is moved to the side of the baffle, the product is clamped, and then the grabbing robot moves the product to the specified position, which is convenient for the product bolt tightening work, through the installation of the clamping block, the clamping block plays a protective role when clamping the product, and also plays a role in preventing slipping, so that the clamping of the product is stable and will not fall off, through the installation of the first cylinder, the clamping plate is driven and controlled, and then the product is clamped and loosened, through the installation of the positioning plate, under the driving of the second cylinder, the two symmetrical positioning plates are close or far away, and then the clamping product is resisted on both sides, the product is positioned, through the installation of the control valve, the driving control of the first cylinder and the second cylinder is realized, the operation is accurate and convenient, through the installation of the tightening robot, the installation plate is connected, through the installation of the mounting plate, the two rotary heads are connected, and then the product bolt tightening work is realized, through the installation of the second camera, the position of the product is photographed, and then the tightening robot can accurately find the position of the product, and the bolt tightening work at the specified position of the product is realized.
[0016] (2) The automobile seat online full-automatic tightening system disclosed by the application, through the cooperation of the nail feeding mechanism, the tightening mechanism is convenient for conveying the bolt, and is convenient for quickly tightening work, and through the installation of the protection mechanism, the peripheral shielding protection is realized to prevent safety accidents, that is, through the installation of the jacking rod, the feeding box is installed, which is convenient for the feeding of the bolt, through the cooperation of the conveying box, a large number of bolts are sent into the internal of the sorting machine, through the sorting of the sorting machine, the bolts are sequentially conveyed into the internal of the discharge box, the rotary head is inserted into the internal of the discharge box to suck the bolt, which is convenient for the product tightening work, through the installation of the plurality of columns, the protection net is installed, the enclosure is formed, and the safety protection effect is achieved, through the installation of the symmetrical grating, the safety monitoring effect is achieved, and the danger caused by the entry of people during work is prevented, through the cooperation of the power distribution cabinet and the controller, the equipment is provided with power, and the intelligent operation control of the equipment is realized, and the production efficiency is improved.
[0017] (3) The automobile seat online full-automatic tightening system disclosed by the application realizes the placement of the products that need to be tightened and conveying to the specified position for easy grabbing through the cooperation of the feeding mechanism and the clamping mechanism, namely, through the installation of the supporting frame, two chain wheels are installed, and then two chains are connected, through the installation of the two chains, a plurality of placement plates are installed, through the connection of the plurality of placement plates, the products that need to be tightened are placed, the placement plates are driven and controlled through the rotation of the chains, and then the products are conveyed to the specified position for easy grabbing by the robot, through the installation of the speed reducer, the two chain wheels are driven and controlled, and then the products are conveyed, through the installation of the two supporting rods, two sensors are connected, through the symmetrical distribution of the sensors, the position of the products is detected, the products are sequentially conveyed, through the installation of the two positioning blocks, the products are positioned when placed, through the driving of the return spring, the second clamping plate is resisted, and then the second clamping plate and the first clamping plate stably clamp the products, and the products are stably conveyed to the specified position.
[0018] (4) The automobile seat online full-automatic tightening system disclosed by the application is convenient for the accurate tightening work of the tightening mechanism on the products through the installation of the positioning mechanism, namely, through the installation of the fixed frame, the supporting of the supporting plate is realized, and the placed products are convenient for the placement, through the cooperation of the two positioning cylinders, the two push plates position the products, and the two rotating heads of the tightening robot work stably to tighten the products, so that the products will not deviate. BRIEF DESCRIPTION OF DRAWINGS
[0019] The application will be further described below in combination with the drawings and examples.
[0020] Figure 1 The overall structure schematic diagram provided by the application is shown in the figure; Figure 2 The connection structure schematic diagram of the placement plate and the chain of the application is shown in the figure; Figure 3 The connection structure schematic diagram of the first clamping plate, the second clamping plate and the placement plate of the application is shown in the figure; Figure 4 The connection structure schematic diagram of the clamping plate, the baffle and the mounting frame of the application is shown in the figure; Figure 5 The connection structure schematic diagram of the rotating head and the tightening robot of the application is shown in the figure; Figure 6 The connection structure schematic diagram of the screening machine and the conveying box of the application is shown in the figure; Figure 7 The connection structure schematic diagram of the positioning cylinder and the fixed frame of the application is shown in the figure.
[0021] In the figure: 1, the bottom plate; 2, the protection mechanism; 201, the protection net; 202, the stand; 203, the grating; 204, the controller; 205, the power distribution cabinet; 3, the grabbing mechanism; 301, the grabbing robot; 302, the mounting frame; 303, the control valve; 304, the first cylinder; 305, the clamping block; 306, the clamping plate; 307, the first camera; 308, the second cylinder; 309, the positioning plate; 310, the baffle; 4, the tightening mechanism; 401, the tightening robot; 402, the mounting plate; 403, the second camera; 404, the rotary head; 405, the connecting flange; 5, the feeding mechanism; 501, the placing plate; 502, the support frame; 503, the support rod; 504, the sensor; 505, the speed reducer; 506, the chain wheel; 507, the chain; 6, the nail feeding mechanism; 601, the ejector rod; 602, the feeding box; 603, the conveying box; 604, the screening machine; 605, the discharging box; 7, the clamping mechanism; 701, the positioning block; 702, the first clamping plate; 703, the second clamping plate; 704, the return spring; 705, the fixed plate; 706, the sliding plate; 8, the positioning mechanism; 801, the fixed frame; 802, the supporting plate; 803, the positioning cylinder; 804, the push plate. DETAILED DESCRIPTION In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the following will further describe the present application in combination with specific embodiments.
[0022] As shown in Figure 1 , Figure 2 , Figure 4 and Figure 5 , the online full-automatic tightening system of the automobile seat of the present application comprises a bottom plate 1, the bottom plate 1 is provided with a grabbing mechanism 3 and a tightening mechanism 4, and the bottom plate 1 is connected with a feeding mechanism 5.
[0023] Specifically, as shown in Figure 1 and Figure 4 , the grabbing mechanism 3 comprises a grabbing robot 301, the top of the bottom plate 1 is provided with the grabbing robot 301, the grabbing robot 301 is provided with a mounting frame 302, one end of the mounting frame 302 is vertically connected with a baffle 310, the other end of the mounting frame 302 is slidingly connected with a clamping plate 306, the mounting frame 302 is provided with a first camera 307, the mounting of the mounting frame 302 and the grabbing robot 301 enables the grabbing robot 301 to control the position of the mounting frame 302, which is convenient for grabbing the product, the installation of the first camera 307 is beneficial to taking a photo of the position of the product, which realizes accurate grabbing and moving of the product, during grabbing, the grabbing robot 301 controls the mounting frame 302 to be located at one side of the product, and the product is located between the clamping plate 306 and the baffle 310, the clamping plate 306 is moved towards the side of the baffle 310 to clamp the product, and then the grabbing robot 301 moves the product to a designated position, which is convenient for tightening the product with a bolt.
[0024] Specifically, as shown in Figure 4 The clamping plate 306 is provided with a plurality of clamping blocks 305 on one side, the clamping blocks 305 are made of rubber material, one end of the clamping plate 306 is provided with a toothed structure, the other end of the mounting frame 302 is provided with a first air cylinder 304, the output shaft of the first air cylinder 304 is connected with one side of the bottom of the clamping plate 306 in a perpendicular manner, the installation of the clamping blocks 305 is beneficial to the protection during clamping of the product, and the clamping blocks 305 also have the effect of preventing the product from slipping and falling off. The installation of the first air cylinder 304 realizes the driving control of the clamping plate 306, and then realizes the clamping and loosening of the product.
[0025] Specifically, as shown in Figure 4 The mounting frame 302 is provided with a positioning plate 309 on each side of one end in a sliding manner, the two positioning plates 309 are symmetrically distributed, the mounting frame 302 is provided with a second air cylinder 308 on each side of one end, the output shafts of the two symmetric second air cylinders 308 are connected with one side of the bottom of the two positioning plates 309 in a perpendicular manner, and the mounting frame 302 is provided with a control valve 303. Through the installation of the positioning plates 309, the two symmetric positioning plates 309 are driven by the second air cylinder 308 to move close to or away from each other, and then abut against the two sides of the clamped product, so as to realize the positioning of the product. Through the installation of the control valve 303, the driving control of the first air cylinder 304 and the second air cylinder 308 is realized, and the operation is accurate and convenient.
[0026] Specifically, as shown in Figure 1 and Figure 5 The tightening mechanism 4 comprises a tightening robot 401, the bottom plate 1 is provided with the tightening robot 401 on the other end of the top, the tightening robot 401 is provided with a mounting plate 402 on one end through a connecting flange 405, the mounting plate 402 is provided with two rotating heads 404 in a matched and connected manner on one side, the mounting plate 402 is provided with a second camera 403 on one side of the top, the installation of the tightening robot 401 is beneficial to the connection of the mounting plate 402, the installation of the mounting plate 402 realizes the connection of the two rotating heads 404, and then realizes the tightening work of the product bolts, the installation of the second camera 403 realizes the shooting of the position of the product, and then the tightening robot 401 can accurately find the position of the product, and realizes the tightening work of the product bolts at the specified position.
[0027] Specifically, as shown in Figure 1 and Figure 6As shown, the bottom plate 1 is provided with a nail feeding mechanism 6, the nail feeding mechanism 6 comprises a top rod 601, the top rod 601 is vertically connected to the bottom plate 1, the top rod 601 is provided with a feeding box 602, one end of the feeding box 602 is provided with a conveying box 603, the top of the bottom plate 1 is provided with a screening machine 604, one side of the screening machine 604 is provided with a discharging box 605, one end of the conveying box 603 extends into the inside of the screening machine 604, through the installation of the top rod 601, the feeding box 602 is installed, which facilitates the feeding of the bolts, through the cooperation of the conveying box 603, a large number of bolts are fed into the inside of the screening machine 604, through the screening of the screening machine 604, the bolts are sequentially conveyed into the inside of the discharging box 605, which facilitates the insertion of the rotating head 404 into the inside of the discharging box 605 to suck the bolts, and facilitates the tightening work of the product.
[0028] Specifically, as shown in Figure 1 and Figure 2 , the bottom plate 1 is provided with a feeding mechanism 5, the feeding mechanism 5 comprises a support frame 502, one end of the bottom plate 1 is provided with the support frame 502, both ends of the top of the support frame 502 are rotatably connected with two chain wheels 506, the two chain wheels 506 are connected with a chain 507, a plurality of equidistantly distributed placing plates 501 are respectively installed between the two parallel chains 507, the plurality of placing plates 501 are respectively slidably connected with the top of the support frame 502 through the two chains 507, through the installation of the support frame 502, the two chain wheels 506 are installed, and then the two chains 507 are connected, through the installation of the two chains 507, the plurality of placing plates 501 are installed, through the connection of the plurality of placing plates 501, the products that need to be tightened are placed, through the rotation of the chain 507, the placing plate 501 is driven and controlled, and then the product is conveyed to the specified position, which facilitates the grabbing robot 301 to take.
[0029] Specifically, as shown in Figure 2 , one end of the outside of the support frame 502 is provided with a speed reducer 505, the output shaft of the speed reducer 505 is connected with the transmission shafts of the two chain wheels 506, both ends of the top of the support frame 502 are respectively provided with two support rods 503, the two support rods 503 are respectively provided with symmetrically distributed sensors 504, through the installation of the speed reducer 505, the two chain wheels 506 are driven and controlled, and then the product is conveyed, through the installation of the two support rods 503, the two groups of sensors 504 are connected, through the symmetric distribution of the sensors 504, the position of the product is detected, and the product is sequentially conveyed.
[0030] Specifically, as shown in Figure 2 and Figure 3As shown, the placement plate 501 is provided with a clamping mechanism 7, the clamping mechanism 7 comprises a positioning block 701, a plurality of placement plates 501 are provided with positioning blocks 701 at both ends of one side respectively, one of the positioning blocks 701 is fixedly connected with a first clamping plate 702 at one side, the other positioning block 701 is provided with a sliding plate 706 at one side, the sliding plate 706 is slidably connected with the placement plate 501 at the bottom, the placement plate 501 is vertically connected with a fixed plate 705 at one end, the fixed plate 705 is connected with the sliding plate 706 and connected with a return spring 704, the sliding plate 706 is vertically connected with a second clamping plate 703 at the top, through the installation of the two positioning blocks 701, the positioning of the product during placement is realized, through the driving of the return spring 704, the second clamping plate 703 is abutted, and then the second clamping plate 703 and the first clamping plate 702 clamp the product stably, which is convenient for stable conveying to the specified position.
[0031] Specifically, as shown in Figure 1 and Figure 7 As shown, the bottom plate 1 is provided with a positioning mechanism 8, the positioning mechanism 8 comprises a fixed frame 801, the fixed frame 801 is vertically connected with the bottom plate 1 at the top, the fixed frame 801 is located between the grabbing robot 301 and the tightening robot 401, the fixed frame 801 is provided with a supporting plate 802 at the top center, the fixed frame 801 is provided with positioning cylinders 803 at both ends of the top, the opposite ends of the two positioning cylinders 803 are provided with push plates 804 of different lengths, through the installation of the fixed frame 801, the supporting plate 802 is supported, which is convenient for placing the grabbed product, through the cooperation of the two positioning cylinders 803, the two push plates 804 position the product, which is convenient for the stable tightening work of the two rotating heads 404 of the tightening robot 401, so that the product will not be offset.
[0032] Specifically, as shown in Figure 1 As shown, the bottom plate 1 is provided with a protection mechanism 2 at the top edge, the protection mechanism 2 comprises a stand 202, a plurality of stands 202 are vertically connected with the bottom plate 1 at the top edge, the plurality of stands 202 are connected through a protective net 201, a plurality of light barriers 203 are installed outside the plurality of stands 202, a power distribution cabinet 205 and a controller 204 are installed at the end of the bottom plate 1, through the installation of the plurality of stands 202, the protective net 201 is installed, forming a fence, playing a safety protection role, through the symmetrical installation of the light barriers 203, playing a safety monitoring role, preventing people from entering during work to cause danger, through the cooperation of the power distribution cabinet 205 and the controller 204, providing power for the equipment, and intelligently operating and controlling the equipment, improving the production efficiency.
[0033] The application is used, first, through the installation of the mounting frame 302 and the grabbing robot 301, the grabbing robot 301 can control the position of the mounting frame 302, facilitating the grabbing of the product, through the installation of the first camera 307, the position of the product is photographed, the product is accurately grabbed and moved, when grabbing, the grabbing robot 301 controls the mounting frame 302 to be located on one side of the product, and the product is located between the clamping plate 306 and the baffle 310, the clamping plate 306 is close to the side of the baffle 310, the product is clamped, and then the grabbing robot 301 moves the product to the specified position, facilitating the product bolt tightening work, through the installation of the clamping block 305, the clamping block 305 plays a protective role when clamping the product, and also plays a role in preventing slipping, so that the clamping of the product is stable and will not fall off, through the installation of the first cylinder 304, the clamping plate 306 is driven and controlled, and then the product is clamped and loosened, through the installation of the positioning plate 309, under the drive of the second cylinder 308, the two symmetrical positioning plates 309 are close or far away, and then the clamping product is resisted on both sides, the product is positioned, through the installation of the control valve 303, the first cylinder 304 and the second cylinder 308 are driven and controlled, the operation is accurate and convenient, through the installation of the tightening robot 401, the mounting plate 402 is connected, through the installation of the mounting plate 402, the two rotating heads 404 are connected, and then the product bolt tightening work is realized, through the installation of the second camera 403, the position of the product is photographed, and then the tightening robot 401 can accurately find the position of the product, the product is bolted in the specified position, through the installation of the top rod 601, the feeding box 602 is installed, facilitating the feeding of the bolt, through the cooperation of the conveying box 603, a large number of bolts are sent into the inside of the sorting machine 604, through the sorting of the sorting machine 604, the bolts are sequentially conveyed into the inside of the discharging box 605, facilitating the insertion of the rotating head 404 into the discharging box 605 to suck the bolt, facilitating the product tightening work, through the installation of the plurality of vertical columns 202, the protective net 201 is installed, forming a fence, playing a safety protection role, through the installation of the symmetrical grating 203, playing a safety monitoring role, preventing people from entering during work to cause danger, through the cooperation of the power distribution cabinet 205 and the controller 204, power is provided to the equipment, and intelligent operation control of the equipment is realized, improving the production efficiency, through the installation of the support frame 502, the two groups of chain wheels 506 are installed, and then the two chains 507 are connected, through the installation of the two chains 507, a plurality of placing plates 501 are installed, through the connection of the plurality of placing plates 501, the products needing to be tightened are placed, the placing plate 501 is driven and controlled through the rotation of the chain 507, and then the product is conveyed to the specified position, facilitating the grabbing robot 301 to take, through the installation of the speed reducer 505, the two chain wheels 506 are driven and controlled, and then the product is conveyed, through the installation of the two groups of support rods 503, the two groups of sensors 504 are connected,The symmetrical distribution of sensors 504 facilitates product position detection and orderly product transport. The installation of two positioning blocks 701 enables product positioning during placement. Driven by a return spring 704, the second clamping plate 703 is engaged, ensuring stable product clamping by both the second and first clamping plates 703 and 702, facilitating stable transport to the designated position. The installation of a fixing frame 801 supports the pallet 802, facilitating product placement. The cooperation of two positioning cylinders 803 positions the product using two push plates 804, enabling the tightening robot 401 to stably tighten the product using two rotating heads 404, preventing product displacement.
[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An online full-automatic tightening system for automobile seats, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a grabbing mechanism (3) and a tightening mechanism (4), and the bottom plate (1) is connected with a feeding mechanism (5); The grabbing mechanism (3) comprises a grabbing robot (301), one end of the top of the bottom plate (1) is provided with the grabbing robot (301), the grabbing robot (301) is provided with a mounting frame (302), one end of the mounting frame (302) is vertically connected with a baffle (310), the other end of the mounting frame (302) is slidably connected with a clamping plate (306), and the mounting frame (302) is provided with a first camera (307); The tightening mechanism (4) comprises a tightening robot (401), the other end of the top of the bottom plate (1) is provided with the tightening robot (401), one end of the tightening robot (401) is provided with a mounting plate (402) through a connecting flange (405), one side of the mounting plate (402) is connected with two rotating heads (404) in a matched mode, and the top of the mounting plate (402) is provided with a second camera (403).
2. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: A plurality of clamping blocks (305) are arranged on one side of the clamping plate (306), the clamping blocks (305) are made of rubber material, one end of the clamping plate (306) is provided with a toothed structure, and a first air cylinder (304) is arranged at the other end of the mounting frame (302).
3. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: Two positioning plates (309) are slidably connected to the two sides of one end of the mounting frame (302), the two positioning plates (309) are symmetrically distributed, a second air cylinder (308) is arranged on the two sides of one end of the mounting frame (302), the output shafts of the two symmetric second air cylinders (308) are vertically connected to the bottom sides of the two positioning plates (309), and a control valve (303) is arranged on the mounting frame (302).
4. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: A nail feeding mechanism (6) is arranged on the bottom plate (1), the nail feeding mechanism (6) comprises a jacking rod (601), the jacking rod (601) is vertically connected to the bottom plate (1), the jacking rod (601) is provided with a feeding box (602), one end of the feeding box (602) is provided with a conveying box (603), the top of the bottom plate (1) is provided with a screening machine (604), one side of the screening machine (604) is provided with a discharging box (605), and one end of the conveying box (603) extends into the screening machine (604).
5. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: A feeding mechanism (5) is arranged on the bottom plate (1), the feeding mechanism (5) comprises a support frame (502), one end of the bottom plate (1) is provided with the support frame (502), the top of the support frame (502) is rotatably connected with two chain wheels (506), a chain (507) is connected between the two chain wheels (506), a plurality of equidistantly distributed placement plates (501) are arranged between the two parallel chains (507), and the plurality of placement plates (501) are slidably connected to the top of the support frame (502) through the two chains (507).
6. The online full-automatic tightening system for automobile seat according to claim 5, characterized in that: A speed reducer (505) is installed on the outer side of one end of the support frame (502). The output shaft of the speed reducer (505) is connected to the transmission shaft of two sprockets (506). Two support rods (503) are installed on the top of both ends of the support frame (502). Sensors (504) are symmetrically distributed on the two support rods (503).
7. The online full-automatic tightening system for automobile seat according to claim 6, characterized in that: A clamping mechanism (7) is installed on the placement plate (501). The clamping mechanism (7) includes a positioning block (701). Positioning blocks (701) are installed at both ends of one side of multiple placement plates (501). A first clamping plate (702) is fixedly connected to one side of one of the positioning blocks (701). A sliding plate (706) is installed on one side of another positioning block (701). The bottom of the sliding plate (706) is slidably connected to the placement plate (501). A fixing plate (705) is vertically connected to one end of the placement plate (501). A return spring (704) is connected between the fixing plate (705) and the sliding plate (706). A second clamping plate (703) is vertically connected to the top of the sliding plate (706).
8. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: A positioning mechanism (8) is installed on the base plate (1). The positioning mechanism (8) includes a fixed frame (801). The fixed frame (801) is vertically connected to the top of the base plate (1). The fixed frame (801) is located between the gripping robot (301) and the tightening robot (401). A support plate (802) is installed at the center of the top of the fixed frame (801). Positioning cylinders (803) are installed at both ends of the top of the fixed frame (801). Push plates (804) of different lengths are installed on the output shafts of the two positioning cylinders (803) at opposite ends.
9. The online full-automatic tightening system for automobile seat according to claim 1, characterized in that: A protective mechanism (2) is installed at the top edge of the base plate (1). The protective mechanism (2) includes a column (202). Multiple columns (202) are vertically connected at the top edge of the base plate (1). The multiple columns (202) are connected to each other by a protective net (201). A light grating (203) is installed on the outside of the multiple columns (202). A power distribution cabinet (205) and a controller (204) are installed at the end of the base plate (1).
Citation Information
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