A visual inspection device for porcelain insulators and a method thereof

CN121114068BActive Publication Date: 2026-10-09JIANGXI PINGXIANG GLASS CERAMIC HIGH VOLTAGE INSULATOR CO LTD
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Patent Information

Application Number
CN202511339366.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-18
Publication Date
2026-10-09
Estimated Expiration
2045-09-18

AI Technical Summary

Technical Problem

[0004]但是,现有的瓷绝缘子在进行检测时,需要人为爬到很高的位置对瓷绝缘子进行视觉上的检测,导致检测的效率低下,而且操作人员在检测时处于危险的高度

Benefits of technology

本发明提出的松开无人机的起吊后,摆动环在重力作用下顺着转动环摆动,由于摆动环的底部有缺口,使得摆动环移动到线缆的外部,并且弹力板顶持受力板,使得摆动环顺着转动环摆动后顶持在顶持板的表面,摆动环处于竖直状态,第一电机驱动转轴进行转动,转轴的表面设置有齿轮,齿轮的外部设置有履带,齿轮转动后带动履带移动,履带顶持在绝缘子的表面,使得U型杆能够在绝缘子的表面进行移动,第一视觉检测头和第二视觉检测头能够对绝缘子进行视觉检测,并且第二电机驱动外壳内部的齿轮进行转动,外壳中的齿轮与环槽表面的齿牙啮合,使得移动环在环槽中移动,第一视觉检测头和第二视觉检测头随着移动环移动,对绝缘子进行检测,只需要通过无人机将检测设备起吊到绝缘子的外部,就能够对绝缘子进行视觉检测。

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Abstract

The application relates to the technical field of visual detection, in particular to a visual detection device for porcelain insulators and a method thereof, which comprises a U-shaped rod, the end of the U-shaped rod is fixed with a second fixing rod, the two ends of the second fixing rod are fixed with heavy balls, the surface of the U-shaped rod is fixed with a first fixing rod and an arc-shaped rod, the top of the U-shaped rod is fixed with a bearing rod, the surface of the bearing rod is fixed with a vertical rod, the surface of the vertical rod is provided with a plug-in hole, a lifting ring is plugged into the plug-in hole, the surface of the lifting ring is fixed with a connecting rod, the surface of the connecting rod is connected with a second rope, and the end of the second rope is connected with a first rope; beneficial effects are that the gear in the shell is meshed with the teeth on the surface of the ring groove, the moving ring moves in the ring groove, the first visual detection head and the second visual detection head move along with the moving ring, the insulator is detected, and the insulator can be visually detected only by hoisting the detection equipment to the outside of the insulator through a unmanned aerial vehicle.
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Description

Technical Field

[0001] This invention relates to the field of visual inspection technology, specifically to a visual inspection device and method for porcelain insulators. Background Technology

[0002] Porcelain insulators are electrical equipment insulation components made of electrical ceramics, primarily composed of high-purity alumina, zirconium oxide, and other materials. Their structure includes an iron cap, porcelain components, and steel feet, assembled using cement bonding. They possess high-temperature resistance, pressure resistance, and corrosion resistance, and are used for external insulation of high-voltage transmission lines and power station equipment.

[0003] In the prior art, patent number CN119246528B, entitled "A Visual Monitoring System for the Working Status of Insulators," includes: a discharge detection device that senses audio signals near the insulator ceramic component and emits a discharge abnormality signal when the audio signal contains audio components whose frequency is outside the reference discharge frequency range corresponding to the insulator ceramic component and whose amplitude exceeds the limit; and an intelligent analysis device that intelligently identifies whether there are spots on the glaze of the corresponding insulator ceramic component based on various visual data. This visual monitoring system for the working status of insulators is logically compact and widely applicable. Because the intelligent visual monitoring of whether there are spots on the surface of the insulator ceramic glaze is triggered only when an abnormal discharge sound is detected in the transmission line environment where the insulator is located, the pixel-level analysis precision improves the reliability and stability of the visual monitoring results, thereby avoiding the waste of a large amount of system power consumption and improving the recognition effect of the insulator's working status.

[0004] However, existing porcelain insulators require manual inspection from a high position, resulting in low inspection efficiency and placing operators at a dangerous height during inspection. Summary of the Invention

[0005] The purpose of this invention is to provide a visual inspection device and method for porcelain insulators to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a visual inspection device for porcelain insulators, comprising: A U-shaped rod is fixed to the end of the U-shaped rod, and weighted balls are fixed to both ends of the second fixed rod. A first fixed rod and an arc-shaped rod are fixed to the surface of the U-shaped rod. A load-bearing rod is fixed to the top of the U-shaped rod, and a vertical rod is fixed to the surface of the load-bearing rod. An insertion hole is opened on the surface of the vertical rod, and a lifting ring is inserted into the insertion hole. A connecting rod is fixed to the surface of the lifting ring, and a second rope is connected to the surface of the connecting rod. The end of the second rope is connected to the first rope. The swing ring has a groove on its surface, and a movable ring is set in the groove. A first visual inspection head and a second visual inspection head are fixed on the surface of the movable ring.

[0007] Preferably, a cable is placed inside the U-shaped rod, a fixing ring is sleeved on the surface of the cable, and an insulator is fixed on the surface of the fixing ring. Multiple sets of fixing rings and insulators are provided.

[0008] Preferably, two sets of second fixing rods are fixed to the bottom of the U-shaped rod, and weighted balls are fixed to both sides of the second fixing rods. Two sets of first fixing rods are fixed to the surface of the U-shaped rod, and an arc-shaped rod is fixed to one side of the first fixing rod. A limit ring is fixed to the surface of the U-shaped rod, and a first motor is fixed to one side of the limit ring. A rotating shaft is inserted into the inside of the limit ring. The first motor can drive the rotating shaft to rotate. The rotating shaft can rotate inside the limit ring. A gear is fixed to the surface of the rotating shaft, and the gear rotates with the rotating shaft.

[0009] Preferably, the gear is provided with a track on its outside, and the inner wall of the track is provided with teeth. The teeth on the inner wall of the track mesh with the teeth on the surface of the gear. When the gear rotates, it can drive the track to move. A load-bearing rod is fixed to the top of the U-shaped rod, and a vertical rod is fixed to the surface of the load-bearing rod. An insertion hole is opened on the surface of the vertical rod, and a lifting ring is inserted into the insertion hole. The end of the lifting ring can move up and down in the insertion hole. A spring is provided in the insertion hole. One end of the spring is connected to the end of the lifting ring, and the other end of the spring is connected to the inner wall of the vertical rod. The spring in the insertion hole has a pulling force on the lifting ring, so that the lifting ring is inserted into the insertion hole.

[0010] Preferably, a connecting rod is fixed to the surface of the lifting ring, and a second rope is connected to the surface of the connecting rod. The second rope is inserted into the interior of the load-bearing rod, which is hollow. The second rope can move inside the load-bearing rod. An extension rod is fixed to the surface of the U-shaped rod, and an arc-shaped tube is fixed to the surface of the extension rod. A first rope is inserted into the extension rod and into the interior of the arc-shaped tube. The first rope can move inside the extension rod and the arc-shaped tube, and the end of the first rope is connected to the end of the second rope.

[0011] Preferably, the other end of the extension rod is fixed with an extension shaft, the surface of the extension shaft is fitted with a rotating ring, the rotating ring can rotate outside the extension shaft, the bottom of the extension rod is fixed with a top holding plate, the surface of the extension shaft is connected with an elastic plate, the other end of the elastic plate is connected with a force plate, the force plate is fixed to the surface of the swing ring, the surface of the swing ring is fixed with a swing rod, the other end of the swing rod is fixed to the surface of the rotating ring, and the swing ring and the swing rod can swing with the rotating ring.

[0012] Preferably, the swing ring has a notch at the bottom and an annular groove inside. A movable ring is inserted into the annular groove and can move within the annular groove. The movable ring has a notch at the bottom and teeth are formed on the surface of the annular groove near the outer shell. Two sets of outer shells are fixed to the surface of the swing ring. A second motor is fixed to the surface of the outer shell. A gear is connected to the end of the second motor. The gear is located inside the outer shell. The second motor can drive the gear inside the outer shell to rotate. The gear inside the outer shell meshes with the teeth on the surface of the movable ring, and the movable ring moves within the annular groove as the gear rotates.

[0013] Preferably, a first visual inspection head and a second visual inspection head are fixed on the surface of the moving ring. The first visual inspection head and the second visual inspection head move with the moving ring and can perform visual inspection on the surface of the insulator.

[0014] Preferably, after the swinging ring swings around the rotating ring, the cable passes through the notch at the bottom of the swinging ring, causing the swinging ring to swing to the outside of the insulator.

[0015] A detection method for a visual inspection device for porcelain insulators includes the following steps: Step 1: Lifting. The lifting ring is lifted onto the surface of the lifting ring by a drone. The lifting ring is pulled out from the vertical rod. A spring is installed in the insertion hole, which is stretched. The lifting ring moves upward and pulls the second rope through the connecting rod. The second rope moves in the load-bearing rod. The end of the second rope is connected to the first rope. The second rope pulls the first rope, which moves in the arc tube. The first rope also pulls the force plate at its end, causing the swing ring to swing along the rotating ring. The swing ring swings upward. The U-shaped rod is moved to both sides of the insulator by the drone. Under the gravity of the weighted ball, the U-shaped rod rests on the outside of the insulator. Step Two: Inspection. After releasing the drone's lifting mechanism, the swing ring swings along the rotating ring under gravity. Due to the notch at the bottom of the swing ring, it moves to the outside of the cable. The elastic plate supports the force plate, causing the swing ring to swing along the rotating ring and then support the surface of the support plate. The swing ring is in a vertical position. The first motor drives the rotating shaft to rotate. The surface of the rotating shaft is equipped with gears, and the outside of the gears is equipped with tracks. After the gears rotate, they drive the tracks to move. The tracks support the surface of the insulator, allowing the U-shaped rod to move on the surface of the insulator. The first and second visual inspection heads can perform visual inspection of the insulator. The second motor drives the gears inside the housing to rotate. The gears in the housing mesh with the teeth on the surface of the ring groove, causing the moving ring to move in the ring groove. The first and second visual inspection heads move with the ring groove to inspect the insulator. Visual inspection of the insulator can be performed simply by lifting the inspection equipment to the outside of the insulator using a drone.

[0016] Compared with the prior art, the beneficial effects of the present invention are: The invention proposes that after the drone is released from its lifting position, the swing ring swings along the rotating ring under gravity. Due to the notch at the bottom of the swing ring, it moves to the outside of the cable. The elastic plate supports the force plate, causing the swing ring to swing along the rotating ring and then support the surface of the supporting plate. The swing ring is in a vertical state. The first motor drives the rotating shaft to rotate. The surface of the rotating shaft is equipped with gears, and the outside of the gears is equipped with tracks. After the gears rotate, they drive the tracks to move. The tracks support the surface of the insulator, allowing the U-shaped rod to move on the surface of the insulator. The first and second visual inspection heads can perform visual inspection of the insulator. The second motor drives the gears inside the housing to rotate. The gears in the housing mesh with the teeth on the surface of the ring groove, causing the moving ring to move in the ring groove. The first and second visual inspection heads move with the moving ring to inspect the insulator. Visual inspection of the insulator can be performed simply by lifting the inspection equipment to the outside of the insulator using a drone. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 This is a schematic diagram of the structure of the present invention from another perspective.

[0019] Figure 3 This is a schematic diagram of the U-shaped rod structure of the present invention.

[0020] Figure 4 This is a schematic diagram of the U-shaped rod of the present invention from another perspective.

[0021] Figure 5 This is a schematic diagram of the track structure of the present invention.

[0022] Figure 6 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0023] Figure 7 for Figure 4 Enlarged schematic diagram of the structure at point B.

[0024] Figure 8 This is a schematic diagram of the swing ring structure of the present invention.

[0025] Figure 9 This is a schematic diagram of the swing ring structure from another perspective.

[0026] Figure 10 This is a schematic diagram of the extended shaft structure of the present invention.

[0027] In the diagram: 1. Cable; 2. Fixing ring; 3. Insulator; 4. U-shaped rod; 5. First fixing rod; 6. Arc rod; 7. Second fixing rod; 8. Weighted ball; 9. Gear; 10. Track; 11. Load-bearing rod; 12. First motor; 13. Limiting ring; 14. Rotating shaft; 15. Rotating ring; 16. Extension shaft; 17. Arc tube; 18. First rope; 19. Connecting rod; 20. Lifting ring; 21. Insertion hole; 22. Vertical rod; 23. Second rope; 24. Extension rod; 25. Top holding plate; 26. Elastic plate; 27. Force plate; 28. Swinging ring; 29. ​​Swinging rod; 30. First vision inspection head; 31. Ring groove; 32. Moving ring; 33. Second motor; 34. Housing; 35. Second vision inspection head. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the present invention clear and complete, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of the present invention, and are merely illustrative of the embodiments of the present invention. They are not intended to limit the embodiments of the present invention. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1 to 10 The present invention provides a technical solution: Example 1: A visual inspection device for porcelain insulators, comprising: a U-shaped rod 4, a second fixing rod 7 fixed to the end of the U-shaped rod 4, weighted balls 8 fixed to both ends of the second fixing rod 7, a first fixing rod 5 and an arc-shaped rod 6 fixed to the surface of the U-shaped rod 4, a load-bearing rod 11 fixed to the top of the U-shaped rod 4, a vertical rod 22 fixed to the surface of the load-bearing rod 11, an insertion hole 21 opened on the surface of the vertical rod 22, a lifting ring 20 inserted into the insertion hole 21, a connecting rod 19 fixed to the surface of the lifting ring 20, a second rope 23 connected to the surface of the connecting rod 19, and a first rope 18 connected to the end of the second rope 23; a swing ring 28, the surface of the swing ring 28 having... There is an annular groove 31, in which a movable ring 32 is provided. A first visual inspection head 30 and a second visual inspection head 35 are fixed on the surface of the movable ring 32. The track 10 is held against the surface of the insulator 3, so that the U-shaped rod 4 can move on the surface of the insulator 3. The first visual inspection head 30 and the second visual inspection head 35 can perform visual inspection on the insulator 3. The second motor 33 drives the gear inside the housing 34 to rotate. The gear in the housing 34 meshes with the teeth on the surface of the annular groove 31, so that the annular groove 31 moves in the movable ring 32. The first visual inspection head 30 and the second visual inspection head 35 move with the annular groove 31 to inspect the insulator 3.

[0030] Example 2: Based on Example 1, a cable 1 is placed inside the U-shaped rod 4. A fixing ring 2 is fitted onto the surface of the cable 1, and an insulator 3 is fixed to the surface of the fixing ring 2. Multiple sets of fixing rings 2 and insulators 3 are provided. Two sets of second fixing rods 7 are fixed to the bottom of the U-shaped rod 4, and weighted balls 8 are fixed to both sides of the second fixing rods 7. Two sets of first fixing rods 5 are fixed to the surface of the U-shaped rod 4, and an arc-shaped rod 6 is fixed to one side of the first fixing rod 5. A limit ring 13 is fixed to the surface of the U-shaped rod 4, and a first motor 12 is fixed to one side of the limit ring 13. A rotating shaft 14 is inserted into the inside of the limit ring 13. The first motor 12 can drive the rotating shaft 14 to rotate. The rotating shaft 14 can rotate inside the limiting ring 13. A gear 9 is fixed on the surface of the rotating shaft 14. The gear 9 rotates with the rotating shaft 14. The first motor 12 drives the rotating shaft 14 to rotate. The rotating shaft 14 is provided with a gear 9. A track 10 is provided outside the gear 9. After the gear 9 rotates, it drives the track 10 to move. The track 10 presses against the surface of the insulator 3, so that the U-shaped rod 4 can move on the surface of the insulator 3. The first visual inspection head 30 and the second visual inspection head 35 can perform visual inspection on the insulator 3.

[0031] A track 10 is mounted on the outside of gear 9. The inner wall of track 10 has teeth that mesh with the teeth on the surface of gear 9. Rotation of gear 9 drives track 10 to move. A load-bearing rod 11 is fixed to the top of U-shaped rod 4. A vertical rod 22 is fixed to the surface of load-bearing rod 11. An insertion hole 21 is formed on the surface of vertical rod 22. A lifting ring 20 is inserted into the insertion hole 21. The end of the lifting ring 20 can move up and down within the insertion hole 21. A spring is installed in the insertion hole 21. One end of the spring is connected to the end of the lifting ring 20, and the other end is connected to the inner wall of vertical rod 22. The spring in the insertion hole 21 exerts a pulling force on the lifting ring 20, causing the lifting ring 20 to insert into the insertion hole 21. A connecting rod is fixed to the surface of the lifting ring 20. A connecting rod 19 is attached to a second rope 23, which is inserted into the interior of a load-bearing rod 11. The interior of the load-bearing rod 11 is hollow, allowing the second rope 23 to move within it. An extension rod 24 is fixed to the surface of a U-shaped rod 4, and an arc-shaped tube 17 is fixed to the surface of the extension rod 24. A first rope 18 is inserted into the extension rod 24, which is also inserted into the arc-shaped tube 17. The first rope 18 can move within both the extension rod 24 and the arc-shaped tube 17, and its end is connected to the end of the second rope 23. An extension shaft 16 is fixed to the other end of the extension rod 24, and a rotating ring 15 is fitted onto the surface of the extension shaft 16. The rotating ring 15 can rotate outside the extension shaft 16. A top support plate 25 is fixed to the bottom of the 4. An elastic plate 26 is connected to the surface of the extension shaft 16. The other end of the elastic plate 26 is connected to a force-bearing plate 27. The force-bearing plate 27 is fixed to the surface of the swing ring 28. A swing rod 29 is fixed to the surface of the swing ring 28. The other end of the swing rod 29 is fixed to the surface of the rotating ring 15. The swing ring 28 and the swing rod 29 can swing with the rotating ring 15. The bottom of the swing ring 28 has a notch. An annular groove 31 is opened inside the swing ring 28. A movable ring 32 is inserted into the annular groove 31. The movable ring 32 can move in the annular groove 31. The bottom of the movable ring 32 has a notch. Teeth are opened on the surface of the annular groove 31 near the outer shell 34. Two sets of outer shells 34 are fixed to the surface of the swing ring 28. Teeth are fixed to the surface of the outer shell 34. The second motor 33 has a gear connected to its end. The gear is located inside the housing 34. The second motor 33 can drive the gear inside the housing 34 to rotate. The gear in the housing 34 meshes with the teeth on the surface of the moving ring 32. The moving ring 32 moves in the ring groove 31 as the gear rotates. The surface of the moving ring 32 is fixed with a first visual inspection head 30 and a second visual inspection head 35. The first visual inspection head 30 and the second visual inspection head 35 move with the moving ring 32. The first visual inspection head 30 and the second visual inspection head 35 can perform visual inspection on the surface of the insulator 3. After the swing ring 28 swings around the rotating ring 15, the cable 1 passes through the notch at the bottom of the swing ring 28, causing the swing ring 28 to swing to the outside of the insulator 3.The first rope 18 pulls the end plate 27, causing the swing ring 28 to swing along the rotating ring 15, making the swing ring 28 swing upwards. The drone then moves the U-shaped rod 4 to both sides of the insulator 3. Under the gravity of the weighted ball 8, the U-shaped rod 4 rests on the outside of the insulator 3. After the drone is released, the swing ring 28 swings along the rotating ring 15 under gravity. Because the bottom of the swing ring 28 has a notch, it moves to the outside of the cable 1.

[0032] The lifting ring 20 is lifted by a drone and pulled out of the vertical rod 22. A spring is installed in the insertion hole 21, which is stretched. The lifting ring 20 moves upward and pulls the second rope 23 through the connecting rod 19. The second rope 23 moves in the load-bearing rod 11. The end of the second rope 23 is connected to the first rope 18. The second rope 23 pulls the first rope 18, which moves in the arc tube 17. The first rope 18 pulls the end of the force plate 27, causing the swing ring 28 to swing along the rotating ring 15. The swing ring 28 swings upward. The U-shaped rod 4 is moved to both sides of the insulator 3 by the drone. Under the gravity of the weighted ball 8, the U-shaped rod 4 rests on the outside of the insulator 3. After the drone is released, the swing ring 28 swings along the rotating ring 15 under the gravity. Because there is a notch at the bottom of the swing ring 28, the swing ring 28 moves to the outside of the cable 1. The elastic plate 2... The support plate 27 is used to support the swing ring 28, which swings along the rotating ring 15 and then supports the surface of the support plate 25. The swing ring 28 is in a vertical state. The first motor 12 drives the rotating shaft 14 to rotate. The surface of the rotating shaft 14 is provided with a gear 9, and the outside of the gear 9 is provided with a track 10. After the gear 9 rotates, it drives the track 10 to move. The track 10 supports the surface of the insulator 3, so that the U-shaped rod 4 can move on the surface of the insulator 3. The first visual inspection head 30 and the second visual inspection head 35 can perform visual inspection on the insulator 3. The second motor 33 drives the gear inside the housing 34 to rotate. The gear in the housing 34 meshes with the teeth on the surface of the ring groove 31, so that the moving ring 32 moves in the ring groove 31. The first visual inspection head 30 and the second visual inspection head 35 move with the moving ring 32 to inspect the insulator 3. The inspection equipment can be lifted to the outside of the insulator 3 by a drone to perform visual inspection on the insulator 3.

[0033] Although the illustrative specific embodiments of this application have been described above to enable those skilled in the art to understand this application, this application is not limited to the scope of the specific embodiments. For those skilled in the art, all applications utilizing the concept of this application are protected as long as various variations are within the spirit and scope of this application as defined and determined by the appended claims.

Claims

1. A visual inspection device for porcelain insulators, characterized in that: include: U-shaped rod (4), with a second fixing rod (7) fixed at the end of the U-shaped rod (4), and weighted balls (8) fixed at both ends of the second fixing rod (7). Two sets of first fixing rods (5) are fixed on the surface of the U-shaped rod (4), and an arc rod (6) is fixed on one side of the first fixing rod (5). A load-bearing rod (11) is fixed at the top of the U-shaped rod (4), and a vertical rod (22) is fixed on the surface of the load-bearing rod (11). An insertion hole (21) is opened on the surface of the vertical rod (22), and a lifting ring (20) is inserted into the insertion hole (21). A connecting rod (19) is fixed on the surface of the lifting ring (20), and a second rope (23) is connected to the surface of the connecting rod (19). The end of the second rope (23) is connected to the first rope (18). A swing ring (28) has a groove (31) on its surface. A moving ring (32) is provided in the groove (31). A first visual inspection head (30) and a second visual inspection head (35) are fixed on the surface of the moving ring (32). A limit ring (13) is fixed on the surface of the U-shaped rod (4). A first motor (12) is fixed on one side of the limit ring (13). A rotating shaft (14) is inserted into the inside of the limit ring (13). The first motor (12) can drive the rotating shaft (14) to rotate. The rotating shaft (14) can rotate inside the limit ring (13). A gear (9) is fixed on the surface of the rotating shaft (14). The gear (9) rotates with the... The shaft (14) rotates, and the gear (9) is provided with a track (10) on its outside. The inner wall of the track (10) is provided with teeth. The teeth on the inner wall of the track (10) mesh with the teeth on the surface of the gear (9). After the gear (9) rotates, it can drive the track (10) to move. The end of the lifting ring (20) can move up and down in the insertion hole (21). A spring is provided in the insertion hole (21). One end of the spring is connected to the end of the lifting ring (20), and the other end of the spring is connected to the inner wall of the vertical rod (22). The spring in the insertion hole (21) has a pulling force on the lifting ring (20), so that the lifting ring (20) is inserted into the insertion hole (21). The second rope (23) is inserted inside the load-bearing rod (11). The inside of the load-bearing rod (11) is hollow, and the second rope (23) can move inside the load-bearing rod (11). An extension rod (24) is fixed to the surface of the U-shaped rod (4), and an arc-shaped tube (17) is fixed to the surface of the extension rod (24). A first rope (18) is inserted into the extension rod (24). The first rope (18) is inserted into the arc-shaped tube (17), and the first rope (18) can move inside the extension rod (24) and the arc-shaped tube (17). The end of the first rope (18) is connected to the end of the second rope (23), and the other end of the extension rod (24) is fixed. An extension shaft (16) is fixed, and a rotating ring (15) is fitted on the surface of the extension shaft (16). The rotating ring (15) can rotate outside the extension shaft (16). A top plate (25) is fixed at the bottom of the extension rod (24). An elastic plate (26) is connected to the surface of the extension shaft (16). The other end of the elastic plate (26) is connected to a force plate (27). The force plate (27) is fixed on the surface of the swing ring (28). A swing rod (29) is fixed on the surface of the swing ring (28). The other end of the swing rod (29) is fixed on the surface of the rotating ring (15). The swing ring (28) and the swing rod (29) can swing with the rotating ring (15).

2. The visual inspection device for porcelain insulators according to claim 1, characterized in that: The U-shaped rod (4) contains a cable (1), and a fixing ring (2) is fitted on the surface of the cable (1). An insulator (3) is fixed on the surface of the fixing ring (2). Multiple sets of fixing rings (2) and insulators (3) are provided.

3. The visual inspection device for porcelain insulators according to claim 2, characterized in that: The swing ring (28) has a notch at the bottom and an annular groove (31) is provided inside the swing ring (28). A movable ring (32) is inserted into the annular groove (31). The movable ring (32) can move in the annular groove (31). The movable ring (32) has a notch at the bottom and teeth are provided on the side surface of the movable ring (32) near the outer shell (34). Two sets of outer shells (34) are fixed on the surface of the swing ring (28). A second motor (33) is fixed on the surface of the outer shell (34). The end of the second motor (33) is connected to a gear. The gear is located inside the outer shell (34). The second motor (33) can drive the gear inside the outer shell (34) to rotate. The gear in the outer shell (34) meshes with the teeth on the surface of the movable ring (32). The movable ring (32) moves in the annular groove (31) as the gear rotates.

4. A visual inspection device for porcelain insulators according to claim 3, characterized in that: The surface of the moving ring (32) is fixed with a first visual inspection head (30) and a second visual inspection head (35). The first visual inspection head (30) and the second visual inspection head (35) move with the moving ring (32). The first visual inspection head (30) and the second visual inspection head (35) can perform visual inspection on the surface of the insulator (3).

5. A visual inspection device for porcelain insulators according to claim 4, characterized in that: After the swing ring (28) swings around the rotating ring (15), the cable (1) passes through the notch at the bottom of the swing ring (28), causing the swing ring (28) to swing to the outside of the insulator (3).

6. A detection method for a visual inspection device for porcelain insulators as described in claim 5, characterized in that: Includes the following steps: Step 1: Lifting. The lifting ring (20) is lifted onto the surface of the lifting ring (20) by a drone. The lifting ring (20) is pulled out from the vertical rod (22). A spring is installed in the insertion hole (21), which stretches the spring in the insertion hole (21). The lifting ring (20) moves upward and pulls the second rope (23) through the connecting rod (19). The second rope (23) moves in the load-bearing rod (11). The end of the second rope (23) is connected to the first rope (18). 3) Pull the first rope (18) so that the first rope (18) moves in the arc tube (17) and the first rope (18) pulls the end plate (27) so that the swing ring (28) swings along the rotating ring (15) so that the swing ring (28) swings upward. The U-shaped rod (4) is moved to both sides of the insulator (3) by the drone. Under the gravity of the weighted ball (8), the U-shaped rod (4) is placed on the outside of the insulator (3). Step 2: After releasing the lifting of the drone, the swing ring (28) swings along the rotating ring (15) under the action of gravity. Since there is a notch at the bottom of the swing ring (28), the swing ring (28) moves to the outside of the cable (1), and the elastic plate (26) supports the force plate (27), so that the swing ring (28) swings along the rotating ring (15) and supports the surface of the supporting plate (25). The swing ring (28) is in a vertical state. The first motor (12) drives the rotating shaft (14) to rotate. The surface of the rotating shaft (14) is provided with a gear (9), and the outside of the gear (9) is provided with a track (10). After the gear (9) rotates, it drives the track (10) to move. The track (10) supports the insulator. (3) The surface of the insulator allows the U-shaped rod (4) to move on the surface of the insulator (3). The first visual inspection head (30) and the second visual inspection head (35) can perform visual inspection on the insulator (3). The second motor (33) drives the gear inside the housing (34) to rotate. The gear in the housing (34) meshes with the teeth on the surface of the moving ring (32), causing the moving ring (32) to move in the ring groove (31). The first visual inspection head (30) and the second visual inspection head (35) move with the moving ring (32) to inspect the insulator (3). The insulator (3) can be visually inspected simply by using a drone to lift the inspection equipment to the outside of the insulator (3).

Citation Information

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