A testing device for inspecting pipelines.

CN121141082BActive Publication Date: 2026-03-03GUANGZHOU YIZAI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202511685303.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-03-03
Estimated Expiration
2045-11-18

AI Technical Summary

Technical Problem

Existing pipeline airtightness testing equipment has a complex structure, insufficient detection sensitivity, limited ability to detect minute leaks, and cannot accurately locate leak points, making it difficult to meet the needs of modern industry for efficient and intelligent testing equipment.

Method used

It adopts a combined design of frame, liquid storage tank, drive assembly, flow distribution assembly, flow monitoring assembly and control assembly, combined with vortex pump, gas-liquid booster pump, flow meter, logic controller and multi-color indicator light, to achieve automated control and precise leak point location, and enhance adaptability to pipelines of different specifications.

Benefits of technology

It improves the sensitivity and automation level of the testing equipment, enables adaptability to pipes of different specifications, significantly improves testing efficiency and accuracy, and meets the needs of modern industry for efficient and intelligent testing.

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Abstract

This application relates to the field of pipeline inspection technology, and in particular to an inspection device for pipeline inspection, comprising a frame, a liquid storage tank, a drive assembly, a flow splitting assembly, a flow monitoring assembly, and a control assembly. The top of the frame is equipped with a maintenance cover and an alarm assembly. The liquid storage tank connects a vortex pump and a gas-liquid booster pump. The flow splitting assembly switches the liquid path via a manual valve. The flow monitoring assembly monitors the flow rate in real time, and the control assembly enables automated control. The device also includes a filter, gas source support, and a gas collection tank, optimizing the structure and improving detection sensitivity and automation. This application can quickly locate leak points, adapt to pipelines of different specifications, significantly improve detection efficiency and accuracy, and meet the needs of modern industry.
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Description

Technical Field

[0001] This application relates to the field of pipeline inspection technology, and more specifically, to an inspection device for inspecting pipelines. Background Technology

[0002] Pipeline airtightness testing is an indispensable and crucial step in industrial production, energy transmission, and water conservancy projects, ensuring the safety and reliability of pipeline systems. With the rapid development of pipeline inspection technology, the demand for airtightness testing is increasing, especially in terms of efficiency and accuracy. However, existing pipeline airtightness testing equipment still exhibits limitations in terms of automation, testing accuracy, ease of operation, and adaptability to various scenarios, making it difficult to fully meet the modern industrial demand for efficient and intelligent testing equipment.

[0003] A search revealed a pipeline airtightness testing device with Chinese patent publication number CN114923643B, published on July 25, 2025. This patent achieves automated detection of the airtightness of the tested pipeline through a combination of a frame, a differential pressure detection combined isolation valve, and a differential pressure detection sensor. Airtightness is determined by comparing the pressure difference between the tested and a standard pipeline. However, due to the configuration of multiple differential pressure detection combined isolation valves and differential pressure detection sensors, the overall structure of this device is relatively complex, which increases manufacturing costs and maintenance difficulty to some extent. Furthermore, this device primarily relies on differential pressure detection methods, which have limited sensitivity for detecting minute leaks in practical applications, potentially affecting the accuracy of the detection results. It also cannot visually display the specific location of the leak.

[0004] The above situation indicates that existing pipeline airtightness testing equipment still has room for improvement in terms of structural design, detection sensitivity, multi-specification adaptability, and leak point location capabilities. Summary of the Invention

[0005] The purpose of this invention is to provide a testing device for pipelines. This device solves the problems of high complexity, insufficient detection capability for minor leaks, and difficulty in locating leak points in the prior art by optimizing structural design, improving detection sensitivity and automation level. At the same time, it enhances adaptability to pipelines of different specifications and meets the needs of modern industry for efficient and intelligent testing equipment.

[0006] To achieve the above objectives, the present invention provides a testing device for inspecting pipelines, the device comprising:

[0007] The frame has at least one openable maintenance cover on its top, and multiple liquid outlet and liquid return ports are arranged on the outer wall of the frame.

[0008] A liquid storage tank, located inside the frame, is used to store liquid media;

[0009] The drive assembly includes a vortex pump and a gas-liquid booster pump located inside the frame. The vortex pump is connected to the outlet of the liquid storage tank via a pipeline, and the gas-liquid booster pump is connected to the outlet of the vortex pump via a pipeline.

[0010] The diversion assembly includes an outlet diversion plate and a return diversion plate disposed inside the frame. The return diversion plate is connected to the storage tank through a pipeline. The outlet diversion plate is connected to the outlet port through a manual valve. The return diversion plate is connected to the return port through a manual valve.

[0011] The flow monitoring component includes multiple flow meters mounted on the liquid outlet diversion plate, and multiple ball valves are respectively installed on the liquid outlet diversion plate and the liquid return diversion plate. The flow meters are connected to the ball valves through pipelines.

[0012] The control components include an operation panel embedded in the rack, a logic controller and a data processing unit disposed inside the rack, the operation panel being electrically connected to the logic controller, the logic controller being electrically connected to the data processing unit, and the gas-liquid booster pump and the vortex pump being electrically connected to the operation panel respectively.

[0013] In an embodiment of the present invention, an alarm component is provided on the top of the rack. The alarm component includes a multi-color indicator light and a built-in audible and visual alarm. The multi-color indicator light is connected to the logic controller via a signal line. The logic controller integrates a high-voltage protection circuit and an overload protection circuit.

[0014] In an embodiment of the present invention, a filtration device is provided at the lower part of the liquid storage tank. The filtration device is connected to the vortex pump and the gas-liquid booster pump respectively through pipes of different diameters. An adjustment device is provided at the upper part of the liquid storage tank. The adjustment device is connected to the gas-liquid booster pump through a pipe.

[0015] In an embodiment of the present invention, an air inlet is provided on one side of the frame, and a pressure sensor and an air source triplet are installed inside the frame. The air inlet is connected to the pressure sensor and the air source triplet in sequence through a pipeline, and the pressure sensor is connected to the logic controller through a signal line.

[0016] In an embodiment of the present invention, the control component further includes a multi-position solenoid valve group and an air pressure regulating valve disposed inside the frame. The multi-position solenoid valve group is connected to the air pressure regulating valve and the air source triple unit respectively through pipelines. The air pressure regulating valve is connected to the gas-liquid booster pump through pipelines.

[0017] In an embodiment of the present invention, the control component further includes a power switch, a running indicator light, and an emergency stop button, wherein the power switch and the emergency stop button are connected to a circuit breaker via wires.

[0018] In an embodiment of the present invention, the diversion assembly further includes a plurality of gas collection tanks and a plurality of pressure gauges. The plurality of gas collection tanks are installed on the liquid outlet diversion plate, and pressure sensors are provided inside the tanks. The plurality of pressure gauges are installed on the liquid return diversion plate.

[0019] In an embodiment of the present invention, the gas-liquid booster pump is connected to a check valve via a pipeline, the vortex pump is connected to a check valve via a pipeline, the multi-position solenoid valve group is connected to a check valve via a pipeline, the liquid outlet diverter plate is connected to a check valve via a pipeline, and the outlet ends of each check valve are centrally connected to multiple input ports of a multi-way switching valve.

[0020] In an embodiment of the present invention, the bottom of the liquid storage tank is provided with a drain port, the bottom of the frame is equipped with a plurality of casters with locking function, the two sides of the frame are respectively provided with ventilation ports, the ventilation ports are embedded with dustproof nets, and the two sides of the frame are provided with handles.

[0021] Through the above technical solutions, the frame serves as the main framework of the equipment, and its top maintenance cover facilitates daily maintenance and repair. The design of multiple liquid outlet and return ports allows the equipment to connect to pipelines of different specifications, expanding its applicability. The connection between the liquid storage tank and the vortex pump and gas-liquid booster pump ensures a stable supply of liquid media, while the liquid outlet and return flow dividers in the flow distribution assembly allow for flexible switching of liquid flow paths via manual valves. The flow monitoring component, through the cooperation of a flow meter and ball valve, monitors liquid flow rate in real time and adjusts the flow velocity, thereby improving detection accuracy. The control component, through the coordinated work of a logic controller and data processing unit, achieves automated control of the equipment, reducing manual intervention. The alarm component's multi-color indicator lights and audible and visual alarms can promptly issue warnings in abnormal situations, while high-pressure protection circuits and overload protection circuits further ensure the safe operation of the equipment. The filtration and regulating devices in the liquid storage tank respectively filter and regulate the pressure of the liquid media, ensuring the stability and reliability of the detection process. The combined design of the air inlet, pressure sensor, and air pressure regulating valve provides a stable air supply for the equipment, while the coordination of the air supply triplet and multi-position solenoid valve assembly enables precise control of the gas flow path. The gas collection tank and pressure gauge allow the equipment to detect even minor leaks and accurately locate the leak point. The combination of one-way valves and multi-way switching valves prevents backflow of liquids or gases, improving system safety. Casters at the bottom of the frame and handles on both sides facilitate equipment movement and operation, while vents and dust filters ensure excellent heat dissipation and dust protection.

[0022] The above-mentioned technical solution improves detection sensitivity and automation level by optimizing equipment structure design, enhances adaptability to pipelines of different specifications, and enables rapid location of leak points, thereby significantly improving detection efficiency and accuracy and meeting the needs of modern industry for efficient and intelligent detection equipment.

[0023] It should be understood that both the foregoing general description and the following detailed description are for illustrative purposes and do not necessarily limit the scope of this disclosure. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the subject matter of this disclosure. Furthermore, the specification and drawings serve to explain the principles of this disclosure. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the specific embodiments of this disclosure or the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation of this application.

[0025] Figure 1 This is a schematic diagram of the first overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the second overall structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the first cross-sectional structure of the present invention;

[0028] Figure 4 This is a schematic diagram of the second cross-sectional structure of the present invention;

[0029] Figure 5 This is a schematic diagram of the overall structure of the internal components of the rack in this invention;

[0030] Figure 6 This is a cross-sectional view of the internal components of the frame in this invention;

[0031] Figure 7 This is a schematic diagram of the overall structure of the shunt component in this invention;

[0032] Figure 8 This is a partial structural diagram of the present invention;

[0033] Figure 9 This is a schematic diagram of a first partial cross-sectional structure of the present invention;

[0034] Figure 10 This is a schematic diagram of a second partial cross-sectional structure of the present invention;

[0035] Icons: 1. Frame; 2. Maintenance cover; 3. Liquid outlet; 4. Liquid return; 5. Liquid storage tank; 6. Vortex pump; 7. Gas-liquid booster pump; 8. Liquid outlet diverter plate; 9. Liquid return diverter plate; 10. Manual valve; 11. Flow meter; 12. Ball valve; 13. Control panel; 14. Logic controller; 15. Data processing unit; 16. Multi-color indicator light; 17. Audible and visual alarm; 18. Filter device; 19. Adjustment device; 20. Air inlet; 21. Air pressure sensor; 22. Air source triplet; 23. Multi-position solenoid valve assembly; 24. Air pressure regulating valve; 25. Gas collection tank; 26. Pressure gauge; 27. Check valve; 28. Multi-port switching valve. Detailed Implementation

[0036] To make the technical solutions and advantages of the embodiments of this application clearer, the exemplary embodiments of this application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.

[0037] This invention provides a testing device for inspecting pipelines, the structure and operating principle of which are described in the appendix. Figure 1 To be continued Figure 10 A detailed description has been provided. The specific embodiments of the present invention will be described in detail below with reference to the specific component numbers marked in the accompanying drawings.

[0038] like Figures 1 to 4 As shown, the core components of this testing equipment include a frame 1, a liquid storage tank 5, a drive assembly, a flow distribution assembly, and a control assembly. The frame 1 serves as the main framework of the entire equipment, and its top is equipped with at least one openable maintenance cover 2 for easy daily maintenance and repair. Multiple liquid outlet ports 3 and liquid return ports 4 are arranged on the outer side of the frame 1. These ports are connected to the internal flow distribution assembly via pipelines, ensuring that the liquid medium can circulate between the equipment and external pipelines.

[0039] The liquid storage tank 5 is fixedly installed inside the frame 1. A filter device 18 is located at its lower part. The filter device 18 is connected to the vortex pump 6 and the gas-liquid booster pump 7 via pipes of different diameters to ensure that the liquid medium entering the pump body is clean and free of impurities. An adjusting device 19 is located at the upper part of the liquid storage tank 5. The adjusting device 19 is connected to the gas-liquid booster pump 7 via pipes for adjusting the pressure of the liquid medium. A drain port is also provided at the bottom of the liquid storage tank 5 for regular cleaning of accumulated impurities or waste liquid. Figure 6 As shown, the internal structure of the liquid storage tank 5 is reasonably designed, which can effectively meet the needs of liquid media storage, filtration and pressure regulation.

[0040] The drive assembly includes a vortex pump 6 and a gas-liquid booster pump 7 housed inside the frame 1. The vortex pump 6 is connected to the outlet of the liquid storage tank 5 via a pipeline, while the gas-liquid booster pump 7 is connected to the outlet of the vortex pump 6 via a pipeline. The outlets of both the vortex pump 6 and the gas-liquid booster pump 7 are connected to check valves 27 via pipelines. The outlets of each check valve 27 are centrally connected to multiple inlets of a multi-port switching valve 28 to prevent backflow of liquid. Figure 5 , Figure 8 and Figure 9 As shown, the combined design of the one-way valve 27 and the multi-way switching valve 28 ensures the safety and stability of the liquid flow path.

[0041] The diversion assembly includes an outlet diversion plate 8 and a return diversion plate 9, both housed inside the frame 1. The outlet diversion plate 8 is connected to the outlet port 3 via a manual valve 10, and the return diversion plate 9 is connected to the return port 4 via a manual valve 10. The diversion assembly also includes multiple gas collection tanks 25 and multiple pressure gauges 26. The gas collection tanks 25 are mounted on the outlet diversion plate 8 and contain pressure sensors. The pressure gauges 26 are mounted on the return diversion plate 9. Figure 7 As shown, multiple ball valves 12 are installed on the outlet flow divider 8 and the return flow divider 9, respectively. The flow meter 11 is connected to the ball valves 12 through pipelines to monitor the liquid flow rate and adjust the flow velocity in real time. The design of the flow divider assembly allows the liquid medium to flexibly switch the flow path as needed, thereby adapting to the detection requirements of pipelines of different specifications.

[0042] The control components include an operation panel 13 mounted on a rack 1, a logic controller 14 disposed inside the rack 1, and a data processing unit 15. The operation panel 13 is electrically connected to the logic controller 14, the logic controller 14 is electrically connected to the data processing unit 15, and the gas-liquid booster pump 7 and the vortex pump 6 are respectively electrically connected to the operation panel 13. Figure 3 and Figure 10 As shown. The logic controller 14 integrates high-voltage protection circuits and overload protection circuits to ensure the safe operation of the equipment.

[0043] An air inlet 20 is also provided on one side of the frame 1. The air inlet 20 is connected to the air pressure sensor 21 and the air source triplet 22 in sequence through the pipeline. The air pressure sensor 21 is connected to the logic controller 14 through the signal line to provide stable air source support for the equipment.

[0044] The control assembly also includes a multi-position solenoid valve group 23 and an air pressure regulating valve 24. The multi-position solenoid valve group 23 is connected to the air pressure regulating valve 24 and the air supply triplet 22 via pipelines. The air pressure regulating valve 24 is connected to the gas-liquid booster pump 7 via pipelines. In addition, the control assembly includes a power switch, a running indicator light, and an emergency stop button. The power switch and the emergency stop button are connected to a circuit breaker via wires to ensure that the power supply can be quickly cut off in case of abnormal conditions.

[0045] The alarm component includes a multi-color indicator light 16 and a built-in audible and visual alarm 17. The multi-color indicator light 16 is connected to the logic controller 14 via signal lines. Figure 3 and Figure 4 As shown, when an abnormal situation occurs during equipment operation, the logic controller 14 will trigger the alarm component to issue an audible and visual alarm, reminding the operator to handle the situation promptly. The design of the alarm component enhances the safety and reliability of the equipment.

[0046] The bottom of frame 1 is equipped with multiple locking casters for easy movement and positioning of the equipment. Ventilation openings are located on both sides of frame 1, with dust filters embedded within to ensure good heat dissipation and dust protection during operation. Handles are also provided on both sides of frame 1 for easy maneuvering of the equipment. Figure 1 and Figure 2 As shown. The bottom structure design of rack 1 fully considers the portability and practicality of the equipment.

[0047] The working process of the detection equipment is as follows: First, the operator starts the equipment through the operation panel 13. After receiving the start signal, the logic controller 14 controls the vortex pump 6 and the gas-liquid booster pump 7 to start working. The vortex pump 6 draws liquid medium from the storage tank 5 and delivers the liquid to the gas-liquid booster pump 7 through the pipeline. After the gas-liquid booster pump 7 pressurizes the liquid medium, it is delivered to the outlet diversion plate 8 through the one-way valve 27 and the multi-way switching valve 28. The manual valve 10 on the outlet diversion plate 8 is opened or closed as needed to distribute the liquid medium to different outlet ports 3, and then flows into the pipeline to be tested. After circulating in the pipeline, the liquid returns to the return diversion plate 9 through the return port 4. The manual valve 10 on the return diversion plate 9 is also adjusted as needed to reintroduce the liquid medium into the storage tank 5. During this process, the flow meter 11 monitors the liquid flow rate in real time and transmits the data to the logic controller 14. The logic controller 14 analyzes the flow data through the data processing unit 15 to determine whether there is a leak in the pipeline. If an abnormality is detected, the logic controller 14 will trigger the alarm component to issue an audible and visual alarm, and at the same time cut off the power supply to the relevant components through the high voltage protection circuit and the overload protection circuit to ensure the safe operation of the equipment.

[0048] In terms of gas management, the air inlet 20 is connected to the pressure sensor 21 and the air source triplet 22 via pipelines. The pressure sensor 21 monitors the air source pressure in real time and transmits the data to the logic controller 14. The air pressure regulating valve 24 is connected to the gas-liquid booster pump 7 via pipelines. The air pressure regulating valve 24 adjusts the air source pressure according to the instructions of the logic controller 14 to ensure a stable air supply. The multi-position solenoid valve group 23 is connected to the air pressure regulating valve 24 and the air source triplet 22 via pipelines to achieve precise control of the gas flow path. The design of the gas collection tank 25 and the pressure gauge 26 enables the equipment to detect minute leaks and accurately locate the leak point.

[0049] In summary, this invention improves detection sensitivity and automation by optimizing the equipment structure design, enhances adaptability to pipelines of different specifications, and enables rapid location of leak points, thereby significantly improving detection efficiency and accuracy and meeting the demands of modern industry for efficient and intelligent detection equipment.

[0050] To enable those skilled in the art to fully understand and implement this invention, the specific implementation principle of this invention will be further explained below in conjunction with a specific application scenario.

[0051] In practical applications, this testing equipment is mainly used for airtightness testing in industrial pipeline systems. Taking a chemical plant's pipeline as an example, operators need to perform airtightness testing on a 20-meter-long, 100-millimeter-diameter stainless steel pipe. The specific implementation steps and their principles are as follows:

[0052] First, the operator connects both ends of the pipeline to be tested to the outlet port 3 and return port 4 of the equipment, respectively. Through manual valve 10 adjustment, the liquid medium is drawn from the storage tank 5 by the vortex pump 6, pressurized by the gas-liquid booster pump 7, and then enters the outlet distribution plate 8 through the check valve 27 and the multi-way switching valve 28. During this process, the filter device 18 filters the liquid medium to ensure its cleanliness meets the testing requirements. The coordinated operation of the vortex pump 6 and the gas-liquid booster pump 7 ensures stable pressure of the liquid medium, thereby avoiding testing errors caused by pressure fluctuations.

[0053] Next, the liquid medium is distributed from the outlet diversion plate 8 to the corresponding outlet port 3 and flows into the pipeline to be tested. Due to the flexibility of the diversion component design, operators can select different flow paths using the manual valve 10 to adapt to the testing needs of pipelines of different specifications. During the liquid circulation process, the flow meter 11 monitors the liquid flow rate in real time and transmits the data to the logic controller 14. The logic controller 14 analyzes the flow data through the data processing unit 15 to determine whether there is a leak in the pipeline. If an abnormal flow change is detected, the logic controller 14 will trigger the alarm component to issue an audible and visual alarm, and at the same time cut off the power supply to the relevant components through the high-pressure protection circuit and the overload protection circuit to ensure the safe operation of the equipment.

[0054] Meanwhile, the gas management section introduces a stable gas source through the air inlet 20. The pressure sensor 21 monitors the gas source pressure in real time and transmits the data to the logic controller 14. The multi-position solenoid valve assembly 23 is connected to the gas source triplet 22 and the air pressure regulating valve 24 via pipelines, further enabling precise control of the gas flow path. The pressure sensor 21 and the air pressure regulating valve 24 precisely adjust the gas source pressure according to the instructions of the logic controller 14, ensuring a stable gas supply. The design of the gas collection tank 25 and the pressure gauge 26 allows the device to detect minute leaks and accurately locate the leak point through pressure changes. When a pipeline leaks, gas enters the tank, causing a pressure change. The pressure gauge monitors this in real time and compares it with a preset threshold of the logic controller, triggering leak location. For example, when a minute leak occurs at a certain location in the pipeline, the pressure inside the gas collection tank 25 changes. The pressure gauge 26 can quickly detect this change and feed the data back to the logic controller 14, thereby achieving rapid leak location.

[0055] After testing, the liquid medium returns to the return diversion plate 9 through the return interface 4 and is then reintroduced into the storage tank 5. The manual valve 10 on the return diversion plate 9 can be adjusted as needed to ensure smooth return of the liquid medium. The drain port at the bottom of the storage tank 5 is designed for regular cleaning of accumulated impurities or waste liquid, thereby extending the service life of the equipment.

[0056] Furthermore, the casters at the bottom of the frame 1 and the handles on both sides allow the equipment to be easily moved to the next inspection position. The dust filters embedded in the ventilation openings effectively prevent dust from entering the equipment, ensuring good heat dissipation. The entire inspection process is automated via the control panel 13, reducing manual intervention and significantly improving inspection efficiency and accuracy.

[0057] In summary, this invention improves detection sensitivity and automation by optimizing the equipment structure design, enhances adaptability to pipes of different specifications, and enables rapid location of leak points, thereby significantly improving detection efficiency and accuracy and meeting the needs of modern industry for efficient and intelligent detection equipment.

[0058] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0059] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0060] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0061] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.

[0062] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.

Claims

1. A testing device for inspecting pipelines, characterized in that, include: The frame (1) has at least one openable maintenance cover (2) on its top, and multiple liquid outlet ports (3) and liquid return ports (4) are arranged on the outer wall of the frame (1). A liquid storage tank (5) is located inside the frame (1) and is used to store liquid media; The drive assembly includes a vortex pump (6) and a gas-liquid booster pump (7) located inside the frame (1). The vortex pump (6) is connected to the outlet of the liquid storage tank (5) through a pipeline, and the gas-liquid booster pump (7) is connected to the outlet of the vortex pump (6) through a pipeline. The outlets of the gas-liquid booster pump (7) and the vortex pump (6) are both connected to a one-way valve (27) through a pipeline. The outlet of each one-way valve (27) is centrally connected to multiple inlet ports of a multi-port switching valve (28). The diversion assembly includes an outlet diversion plate (8) and a return diversion plate (9) disposed inside the frame (1). The return diversion plate (9) is connected to the storage tank (5) through a pipeline. The outlet diversion plate (8) is connected to the outlet port (3) through a manual valve (10). The return diversion plate (9) is connected to the return port (4) through a manual valve (10). The output port of the multi-way switching valve (28) is connected to the outlet diversion plate (8). The flow monitoring component includes multiple flow meters (11) installed on the liquid outlet diversion plate (8), and multiple ball valves (12) are respectively installed on the liquid outlet diversion plate (8) and the liquid return diversion plate (9). The flow meters (11) and the ball valves (12) are connected by pipelines. The control components include an operation panel (13) embedded in the frame (1), a logic controller (14) and a data processing unit (15) located inside the frame (1). The operation panel (13) is electrically connected to the logic controller (14), the logic controller (14) is electrically connected to the data processing unit (15), and the gas-liquid booster pump (7) and the vortex pump (6) are electrically connected to the operation panel (13) respectively. The diversion assembly also includes multiple gas collection tanks (25) and multiple pressure gauges (26). The multiple gas collection tanks (25) are installed on the liquid outlet diversion plate (8) and pressure sensors are installed inside the tanks. The multiple pressure gauges (26) are installed on the liquid return diversion plate (9).

2. The detection device according to claim 1, characterized in that, The top of the rack (1) is provided with an alarm component, which includes a multi-color indicator light (16) and a built-in audible and visual alarm (17). The multi-color indicator light (16) is connected to the logic controller (14) via a signal line. The logic controller (14) integrates a high-voltage protection circuit and an overload protection circuit.

3. The detection device according to claim 1, characterized in that, The lower part of the liquid storage tank (5) is provided with a filter device (18), which is connected to the vortex pump (6) and the gas-liquid booster pump (7) through pipes of different diameters. The upper part of the liquid storage tank (5) is provided with an adjustment device (19), which is connected to the gas-liquid booster pump (7) through a pipe.

4. The detection device according to claim 1, characterized in that, An air inlet (20) is provided on one side of the frame (1). A pressure sensor (21) and an air source triplet (22) are installed inside the frame (1). The air inlet (20) is connected to the pressure sensor (21) and the air source triplet (22) in sequence through a pipeline. The pressure sensor (21) is connected to the logic controller (14) through a signal line.

5. The detection device according to claim 4, characterized in that, The control assembly also includes a multi-position solenoid valve group (23) and an air pressure regulating valve (24) located inside the frame (1). The multi-position solenoid valve group (23) is connected to the air pressure regulating valve (24) and the air source triple unit (22) respectively through pipelines. The air pressure regulating valve (24) is connected to the gas-liquid booster pump (7) through pipelines.

6. The detection device according to claim 5, characterized in that, The control component also includes a power switch, a running indicator light, and an emergency stop button, wherein the power switch and the emergency stop button are connected to the circuit breaker via wires.

7. The detection device according to claim 5, characterized in that, The multi-position solenoid valve group (23) is connected to a one-way valve (27) via a pipeline, and the outlet end of the one-way valve (27) is connected to the input port of the multi-way switching valve (28).

8. The testing equipment according to any one of claims 1 to 7, characterized in that, The bottom of the liquid storage tank (5) is provided with a drain port, the bottom of the frame (1) is equipped with multiple casters with locking function, the two sides of the frame (1) are respectively provided with ventilation ports, the ventilation ports are embedded with dustproof nets, and the two sides of the frame (1) are provided with handles.

Citation Information

Patent Citations

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