Front axle intelligent scrap edge removing device
By designing the conveyor belt and feeding components, simultaneous feeding of multiple front shafts and precise laser removal of waste edges were achieved, solving the problem of loading and unloading materials one by one by the robotic arm, improving processing efficiency and reducing costs, and realizing intelligent and automated storage of waste edges on the front shaft.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HUBEI BAILAN AXLE CO LTD
- Filing Date
- 2025-10-29
- Publication Date
- 2026-07-31
AI Technical Summary
In existing laser cutting front shaft waste removal devices, the robotic arm needs to grip the front shaft one by one during loading and unloading, resulting in excessive time consumption, affecting processing efficiency and increasing design costs.
The system uses a conveyor belt and feeding components in conjunction with a clamping assembly to enable simultaneous feeding of multiple front shafts. The stability of the feeding components is improved by the transmission rollers and the cooperating rollers. Combined with the laser cutting components, the system performs precise processing and automatically stores the finished product.
The laser-assisted edge removal process for the front axle has been simplified, improving processing efficiency and stability, reducing the design cost of the robotic arm, and enabling efficient and stable processing and automated storage of the front axle.
Smart Images

Figure CN121156529B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of intelligent front axle edge removal technology, and more particularly to an intelligent front axle edge removal device. Background Technology
[0002] In the forging process of automotive front axles, after the workpiece is formed in the mold, an excess metal flash (also known as scrap edge) is formed around its perimeter. Removing this scrap edge is an essential subsequent process in front axle production, known as "scrap removal" or "edge trimming." Traditional scrap removal methods mainly rely on large-tonnage mechanical presses with specialized trimming dies for stamping and cutting. This method has disadvantages such as poor flexibility and low precision. Therefore, to improve the flexibility and precision of intelligent scrap removal for front axles, laser-cut scrap removal devices are typically used to achieve non-contact, intelligent scrap removal for front axles.
[0003] Existing laser cutting devices for intelligent front axle scrap removal use a clamp to hold the front axle in place, then a 3D vision system scans the workpiece to identify its actual position and contour. This is compared with a theoretical model, and the cutting path is automatically compensated and corrected to complete the scrap removal process. Existing laser cutting front axle scrap removal devices typically also include automatic front axle loading and unloading mechanisms, such as robotic arms. However, when using a robotic arm for front axle loading and unloading, each axle needs to be gripped individually, and the repeated back-and-forth movement of the robotic arm between the loading and unloading stations consumes excessive time. Therefore, this solution proposes an intelligent front axle scrap removal device to address these issues. Summary of the Invention
[0004] In view of this, the present invention proposes an intelligent waste removal device for front axles to solve the technical problem that existing waste removal devices for laser-cut front axles require one-by-one gripping of the front axles for loading and unloading when the front axles are loaded and unloaded by a robot, which consumes too much time due to the robot repeatedly moving back and forth between the loading and unloading stations.
[0005] The technical solution of this invention is implemented as follows: This invention provides an intelligent waste removal device for a front axle, comprising a first mounting base, a second mounting base, a mounting component, a transmission roller, a transmission belt, a feeding component, a clamping assembly, and a laser cutting assembly, wherein,
[0006] A second mounting base is disposed on the first mounting base, and the mounting component is disposed on the second mounting base;
[0007] A transmission roller is rotatably mounted on the mounting component, and the transmission belt is connected to the transmission roller in a driving connection.
[0008] The conveyor belt is connected to multiple feeding components via multiple connecting parts. The feeding components are used for front axle insertion and include magnetic blocks for magnetically attracting the front axle.
[0009] The clamping assembly is mounted on the second mounting base and located on one side of the mounting member in the transmission direction of the conveyor belt. It includes a clamp for clamping the front shaft. The clamp moves towards or away from the mounting member. When the front shaft adsorbed by the feeding component moves to the side close to the clamping assembly, the clamp clamps the front shaft. The second mounting base has a discharge hole located on the side of the mounting member close to the clamping assembly for the front shaft to fall after the scrap edge is removed.
[0010] A laser cutting assembly, mounted on the second mounting base, is used for laser removal of waste edges from the front axle.
[0011] Based on the above technical solutions, preferably, the transmission roller includes an assembly shaft, an assembly roller, and a drive roller, wherein,
[0012] The assembly shaft is rotatably connected to the mounting component.
[0013] An assembly roller is fixedly sleeved at the middle position of the assembly shaft, and two drive rollers are fixedly sleeved on the assembly shaft and located on both sides of the assembly roller. The drive rollers are connected to the conveyor belt for transmission, and the assembly roller is positioned opposite the feeding component in the transmission direction of the conveyor belt.
[0014] Based on the above technical solutions, preferably, the assembly roller includes four pressing surfaces and four connecting surfaces, the pressing surfaces are planes, the connecting surfaces are arc surfaces, and the four pressing surfaces and the four connecting surfaces are circumferentially staggered on the periphery of the assembly roller.
[0015] Based on the above technical solutions, preferably, the feeding component further includes a feeding cylinder and an inner assembly block, wherein,
[0016] The feeding cylinder is connected to the conveyor belt via a connecting component. The feeding cylinder has a first assembly groove. The inner assembly block is disposed inside the first assembly groove, and the inner assembly block has a shaft insertion hole for the front axle to be inserted. The wall of the shaft insertion hole is an inclined wall.
[0017] A second assembly groove is provided on the inner side of the first assembly groove, the second assembly groove is positioned opposite to the insertion shaft hole, and the magnetic block is disposed on the inner side of the second assembly groove.
[0018] Based on the above technical solutions, preferably, the connecting component includes a sliding plate, a connecting plate, and a spring, wherein...
[0019] A sliding plate is fixedly connected to the conveyor belt and slidably connected to the feed cylinder;
[0020] A connecting plate is disposed on the outside of the feeding cylinder, and the two ends of the spring are fixedly connected to the sliding plate and the connecting plate respectively.
[0021] Based on the above technical solutions, preferably, the clamping assembly further includes a first mounting part, a cylinder, a second mounting part, and a second drive motor, wherein...
[0022] The first assembly is mounted on the second mounting base, and the cylinder is mounted on the first assembly.
[0023] The second assembly is connected to the telescopic end of the cylinder, and the second drive motor is mounted on the second assembly. The clamp is connected to the drive shaft of the second drive motor.
[0024] Based on the above technical solutions, preferably, the laser cutting assembly includes a slide rail, an assembly frame, and a laser cutting gun, wherein,
[0025] A slide rail is provided on the second mounting base, and the assembly frame is slidably connected to the slide rail and slides in the transmission direction of the conveyor belt;
[0026] The laser cutting gun is mounted on the assembly frame and positioned relative to the front axle in the height direction.
[0027] Based on the above technical solutions, preferably, the method also includes a material discharge guide plate and a side baffle plate, wherein,
[0028] A material discharge guide plate is disposed inside the material discharge hole, and the material discharge guide plate is an inclined plate;
[0029] Two side baffles are respectively set on opposite sides of the material guide plate to block the front axle.
[0030] Based on the above technical solutions, the preferred embodiment also includes a bottom mounting frame, a storage shaft belt, and end baffles, wherein...
[0031] The bottom mounting frame is set on the first mounting base and is positioned opposite the discharge port of the material guide plate in the height direction;
[0032] A shaft storage belt is rotatably disposed on the periphery of the bottom mounting frame, and the shaft storage belt has multiple shaft storage slots for storing the front shaft;
[0033] An end baffle is provided on one side of the bottom mounting frame to cover the front axle.
[0034] Based on the above technical solutions, preferably, the bottom mounting frame is an inclined frame, and the inclination angle of the bottom mounting frame relative to the horizontal direction is smaller than the inclination angle of the material drop guide plate.
[0035] The intelligent front axle waste removal device of the present invention has the following advantages over the prior art:
[0036] (1) The intelligent scrap removal device for the front axle of this application feeds the front axle by inserting it into the inside of the feeding component for laser scrap removal. Since multiple feeding components can be connected on the conveyor belt, multiple feeding components at the mounting part of this application can feed multiple front axles at one time. Compared with the robot arm clamping the front axle one by one, it saves the time consumed for feeding multiple front axles and reduces the design cost of the robot arm and its intelligent operating system. Since the feeding component moves circumferentially around the mounting part, the feeding station (above the mounting part) and the processing station (the side of the mounting part close to the clamping component) of the front axle of this application can be positioned, simplifying the laser scrap removal process of the front axle, improving the efficiency and stability of the front axle processing, and making it convenient to use.
[0037] (2) By setting the transmission roller including the mating roller and the drive roller, since the mating roller is set between the two drive rollers and the drive roller is connected to the transmission belt, by placing the feeding component between the two transmission belts, the transmission belt can drive the feeding component to move through the connecting component, and the feeding component can be positioned relative to the mating roller. Since the mating roller is located at the processing station of this application, it is convenient to adjust the feeding component through the mating roller at the processing station, which is convenient for use. By setting the mating roller to include four pressing surfaces and four connecting surfaces, the mating roller of this application is shaped like a square roller, and the four corners of the mating roller are arc-shaped. In this way, when the conveyor belt moves the feeding component to the mating roller, it first presses against the connecting surface and a slight pressure displacement occurs, so that the feeding component presses against the pressing surface. Under the action of the plane of the pressing surface, the orientation stability of the feeding component is improved. Thus, when the feeding component moves to the side of the mounting part close to the mating clamping assembly, the front shaft can be stably maintained in a horizontal state due to the action of the plane of the pressing surface. The front shaft, which is stably maintained in a horizontal state, is convenient for the laser cutting assembly to perform precise processing, improves the laser removal effect on the front shaft, and is convenient to use.
[0038] (3) By setting a storage belt at the discharge port of the discharge guide plate, and opening a storage groove on the storage belt for storing the front shaft after processing, the front shaft can naturally slide down and be stored inside the storage groove after falling from the discharge guide plate. By synchronously controlling the rotation of the storage belt along the periphery of the bottom mounting frame, multiple storage grooves on the storage belt can complete the storage processing of multiple front shafts at one time, which is convenient for use. By setting the bottom mounting frame as an inclined frame, the front shaft can continue to fall after falling onto the storage belt until it is completely separated from the discharge guide plate, and the storage processing of the front shaft can be completed by the storage belt. By setting the inclination angle of the bottom mounting frame to be smaller than the inclination angle of the discharge guide plate, the design space occupied by this device in the height direction can be greatly saved, which is convenient for use. Attached Figure Description
[0039] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0040] Figure 1 This is a front perspective view of the intelligent waste removal device for the front axle of the present invention;
[0041] Figure 2 This is a rear perspective view of the intelligent front axle scrap removal device of the present invention;
[0042] Figure 3 This is a left view of the intelligent front axle scrap removal device of the present invention;
[0043] Figure 4 The intelligent waste removal device for the front axle of the present invention Figure 3 Cross-sectional view of the structure at point AA shown;
[0044] Figure 5 The intelligent waste removal device for the front axle of the present invention Figure 4 An enlarged view of point B is shown below;
[0045] Figure 6 This is a schematic diagram showing the connection between the transmission roller and the feeding component of the intelligent waste removal device for the front axle of the present invention.
[0046] Figure 7 The intelligent waste removal device for the front axle of the present invention Figure 6 Left view of the structure shown;
[0047] Figure 8 This is a perspective view of the transmission roller of the intelligent waste removal device for the front axle of the present invention.
[0048] In the diagram: 11. First mounting base; 12. Second mounting base; 121. Material drop hole; 21. Mounting component; 22. Conveyor roller; 221. Assembly shaft; 222. Mating roller; 2221. Pressing surface; 2222. Connecting surface; 223. Drive roller; 224. Side limiting plate; 23. Conveyor belt; 24. First drive motor; 3. Connecting component; 31. Sliding plate; 32. Connecting plate; 33. Spring; 4. Feeding component; 41. Feeding cylinder; 411. First assembly slot; 412. Second mounting slot. 42. Inner assembly block; 421. Shaft insertion hole; 43. Magnetic block; 5. Clamping assembly; 51. First assembly part; 52. Cylinder; 53. Second assembly part; 54. Second drive motor; 55. Fixture; 6. Laser cutting assembly; 61. Slide rail; 62. Assembly frame; 63. Laser cutting gun; 71. Material guide plate; 72. Side baffle; 81. Bottom mounting frame; 82. Shaft storage belt; 821. Shaft storage groove; 83. End baffle; 84. Third drive motor; 10. Front shaft. Detailed Implementation
[0049] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0050] like Figures 1-8 As shown, the intelligent waste removal device for the front axle of the present invention is characterized by comprising: a first mounting base 11, a second mounting base 12, a mounting component 21, a transmission roller 22, a transmission belt 23, a feeding component 4, a clamping assembly 5, and a laser cutting assembly 6. The second mounting base 12 is disposed on the first mounting base 11, and the mounting component 21 is disposed on the second mounting base 12. The transmission roller 22 is rotatably disposed on the mounting component 21, and the transmission belt 23 is drively connected to the transmission roller 22. The transmission belt 23 is connected to multiple feeding components 4 via multiple connecting components 3. The feeding components 4 are used for inserting the front axle 10, and each feeding component 4 includes a magnetic block 43 for magnetically attracting the front axle 10. Shaft 10; The clamping assembly 5 is mounted on the second mounting base 12 and located on one side of the mounting member 21 in the transmission direction of the conveyor belt 23. It includes a clamp 55 for clamping the front shaft 10. The clamp 55 moves towards or away from the mounting member 21. When the front shaft 10 adsorbed by the feeding component 4 moves to the side close to the clamping assembly 5, the clamp 55 clamps the front shaft 10. The second mounting base 12 is provided with a discharge hole 121, which is located on the side of the mounting member 21 close to the clamping assembly 5, for the front shaft 10 to fall after the scrap edge is removed; The laser cutting assembly 6 is mounted on the second mounting base 12 for laser scrap edge removal of the front shaft 10.
[0051] In practice, the second mounting base 12 is connected above the first mounting base 11 via a bracket and is a certain distance away from the first mounting base 11. The mounting component 21 is equipped with a first drive motor 24 for driving the transmission roller 22 to rotate. The clamp 55 can drive the front shaft 10 to rotate, and the laser cutting assembly 6 moves between the mounting component 21 and the cooperating clamping assembly 5.
[0052] In practice, during the loading process for laser-removed waste edges of the front shaft 10, the conveyor belt 23 is driven to rotate by the conveyor roller 22. As the feeding component 4 moves along the periphery of the mounting component 21, the front shaft 10 to be processed is inserted into the inner side of the feeding component 4 at the fixed loading station. It moves with the feeding component 4 through the attraction of the magnetic block 43, preventing the front shaft 10 from accidentally falling out of the feeding component 4. When the front shaft 10 moves to the side of the mounting component 21 close to the mating clamping assembly 5, the front shaft 10 is in a horizontal state, and the rotating conveyor belt 23 stops rotating. 3. The front shaft 10 is clamped from the other end by the clamping assembly 5, and the clamping process of both ends of the front shaft 10 is completed by the feeding component 4. The laser cutting component 6 completes the laser scrap removal process of the clamped front shaft 10. After the front shaft 10 is laser scrapped, the clamp 55 is moved away from the mounting component 21 by adjusting the clamp 55 until the front shaft 10 is aligned with the blanking hole 121. The clamp 55 releases the front shaft 10, and the processed front shaft 10 falls out from the blanking hole 121, thus completing the blanking process of the front shaft 10.
[0053] The intelligent front axle scrap removal device of this application loads the front axle 10 into the feeding component 4 for laser scrap removal. Since multiple feeding components 4 can be connected to the conveyor belt 23, multiple feeding components 4 at the mounting part 21 of this application can load multiple front axles 10 at once. Compared with the robot arm clamping and loading the front axles 10 one by one, it saves the time consumed in loading multiple front axles 10 and reduces the design cost of the robot arm and its intelligent operating system. Since the feeding component 4 moves circumferentially around the mounting part 21, the upper part of the loading station mounting part 21 and the side of the processing station mounting part 21 close to the mating clamping component 5 of the front axle 10 can be positioned, simplifying the laser scrap removal process of the front axle 10, improving the efficiency and stability of the front axle 10 processing, and making it convenient to use.
[0054] In a preferred embodiment, the conveyor roller 22 includes an assembly shaft 221, an assembly roller 222, and a drive roller 223. The assembly shaft 221 is rotatably connected to the mounting component 21. The assembly roller 222 is fixedly sleeved at the middle position of the assembly shaft 221, and the two drive rollers 223 are fixedly sleeved on the assembly shaft 221 and located on both sides of the assembly roller 222. The drive rollers 223 are connected to the conveyor belt 23 for transmission. The assembly roller 222 is positioned opposite to the feeding component 4 in the transmission direction of the conveyor belt 23.
[0055] In specific implementation, side limiting plates 224 are provided on both sides of the drive shaft 223, and the side limiting plates 224 are used to limit the transmission belt 23.
[0056] By setting the transmission roller 22, which includes a mating roller 222 and a drive roller 223, and since the mating roller 222 is located between the two drive rollers 223, and the drive rollers 223 are connected to the transmission belt 23, the feeding component 4 is positioned between the two transmission belts 23. This allows the transmission belt 23 to drive the feeding component 4 to move through the connecting component 3, and the feeding component 4 can be positioned relative to the mating roller 222. Furthermore, since the mating roller 222 is located at the processing station of this application, it is convenient to adjust the position of the feeding component 4 at the processing station using the mating roller 222, making it convenient to use.
[0057] The assembly roller 222 includes four pressing surfaces 2221 and four connecting surfaces 2222. The pressing surfaces 2221 are planar, and the connecting surfaces 2222 are arc surfaces. The four pressing surfaces 2221 and the four connecting surfaces 2222 are circumferentially staggered on the periphery of the assembly roller 222.
[0058] By setting the mating roller 222 to include four pressing surfaces 2221 and four connecting surfaces 2222, the mating roller 222 of this application is a square roller with four rounded corners. When the conveyor belt 23 moves the feeding component 4 to the mating roller 222, it first presses against the connecting surface 2222 and a slight pressure displacement occurs, causing the feeding component 4 to press against the pressing surface 2221. Under the action of the plane of the pressing surface 2221, the orientation stability of the feeding component 4 is improved. When the feeding component 4 moves to the side of the mounting part 21 close to the mating clamping assembly 5, the front shaft 10 can be stably maintained in a horizontal state due to the action of the plane of the pressing surface 2221. The front shaft 10, which is stably maintained in a horizontal state, is convenient for the laser cutting assembly 6 to perform precise processing, improving the laser scrap removal effect on the front shaft 10 and making it convenient to use.
[0059] In a preferred embodiment, the feeding component 4 further includes a feeding cylinder 41 and an inner assembly block 42. The feeding cylinder 41 is connected to the conveyor belt 23 via a connecting component 3. A first assembly groove 411 is provided on the feeding cylinder 41. The inner assembly block 42 is disposed inside the first assembly groove 411 and has a shaft insertion hole 421 for the front axle 10 to be inserted. The wall of the shaft insertion hole 421 is an inclined wall. A second assembly groove 412 is provided on the inner side of the first assembly groove 411. The second assembly groove 412 is positioned opposite to the shaft insertion hole 421. A magnetic block 43 is disposed on the inner side of the second assembly groove 412.
[0060] In specific implementation, the front axle 10 is inserted into the inner side of the insertion hole 421 to complete the loading and storage process of the front axle 10. By setting the magnetic block 43 inside the second assembly groove 412, the magnetic block 43 is positioned relative to the insertion hole 421, so that the front axle 10 can be magnetically attracted by the magnetic block 43.
[0061] In a preferred embodiment, the connecting component 3 includes a sliding plate 31, a connecting plate 32, and a spring 33. The sliding plate 31 is fixedly connected to the conveyor belt 23 and slidably connected to the feeding cylinder 41. The connecting plate 32 is disposed on the outside of the feeding cylinder 41, and the two ends of the spring 33 are fixedly connected to the sliding plate 31 and the connecting plate 32, respectively.
[0062] By setting spring 33, the feeding cylinder 41 and the conveyor belt 23 are elastically connected. Specifically, when the feeding cylinder 41 moves to the connecting surface 2222, the connecting surface 2222 presses against the feeding cylinder 41, and the feeding cylinder 41 slides relative to the sliding plate 31, compressing the spring 33 until the feeding cylinder 41 moves to the pressing surface 2221. At this time, under the elastic force of the spring 33, the feeding cylinder 41 is tightly attached to the pressing surface 2221, so that the feeding cylinder 41 can be stably kept in a horizontal state at the processing station. By setting spring 33, the feeding cylinder 41 can undergo slight displacement, which is convenient for use.
[0063] In a preferred embodiment, the clamping assembly 5 further includes a first mounting part 51, a cylinder 52, a second mounting part 53, and a second drive motor 54. The first mounting part 51 is disposed on the second mounting base 12, and the cylinder 52 is disposed on the first mounting part 51. The second mounting part 53 is connected to the telescopic end of the cylinder 52, and the second drive motor 54 is disposed on the second mounting part 53. The clamp 55 is connected to the drive shaft of the second drive motor 54.
[0064] The laser cutting assembly 6 includes a slide rail 61, an assembly frame 62, and a laser cutting gun 63. The slide rail 61 is mounted on the second mounting base 12, and the assembly frame 62 is slidably connected to the slide rail 61 and slides in the transmission direction of the conveyor belt 23. The laser cutting gun 63 is mounted on the assembly frame 62 and is positioned opposite the front shaft 10 in the height direction.
[0065] In practice, after the front shaft 10 moves to the processing station, the drive end of the adjusting cylinder 52 extends and clamps the front shaft 10 through the fixture 55, pressing the front shaft 10 towards the mounting part 21, thereby cooperating with the feeding cylinder 41 to complete the clamping process of the front shaft 10. After clamping, the second drive motor 54 drives the fixture 55 to rotate, and drives the assembly frame 62 to slide on the slide rail 61, thereby completing the laser cutting removal process of the front shaft 10.
[0066] By setting the fixture 55 to rotate the front axle 10, and by setting the laser cutting gun 63 to align with the periphery of the front axle 10, the assembly frame 62 only needs to move along the slide rail 61 in the transmission direction of the conveyor belt 23 to complete the deburring process of the front axle 10.
[0067] Preferably, the assembly frame 62 is also provided with a positioning component for adjusting the position of the laser cutting gun 63.
[0068] As a preferred embodiment, it also includes a material discharge guide plate 71 and side baffles 72, wherein the material discharge guide plate 71 is disposed inside the material discharge hole 121 and the material discharge guide plate 71 is an inclined plate; the two side baffles 72 are respectively disposed on opposite sides of the material discharge guide plate 71 and are used to shield the front axle 10.
[0069] It also includes a bottom mounting frame 81, a shaft storage belt 82, and an end baffle 83. The bottom mounting frame 81 is mounted on the first mounting base 11 and is positioned opposite the discharge port of the discharge guide plate 71 in the height direction. The shaft storage belt 82 is rotatably mounted on the periphery of the bottom mounting frame 81 and has multiple shaft storage grooves 821 for storing the front shaft 10. The end baffle 83 is located on one side of the bottom mounting frame 81 and is used to cover the front shaft 10.
[0070] The bottom mounting frame 81 is an inclined frame, and the inclination angle of the bottom mounting frame 81 relative to the horizontal direction is smaller than the inclination angle of the material drop guide plate 71.
[0071] In practice, the mounting frame 81 is equipped with a third drive motor 84 for driving the storage belt 82 to rotate.
[0072] By setting a storage belt 82 at the discharge port of the discharge guide plate 71, and providing a storage groove 821 on the storage belt 82 for storing the processed front shaft 10, the front shaft 10 can naturally slide down and be stored inside the storage groove 821 after falling from the discharge guide plate 71. By synchronously controlling the rotation of the storage belt 82 along the circumference of the bottom mounting frame 81, multiple storage grooves 821 on the storage belt 82 can complete the storage of multiple front shafts 10 at once, which is convenient to use. By setting the bottom mounting frame 81 to be an inclined frame, the front shaft 10 can continue to fall after falling onto the storage belt 82 until it is completely detached from the discharge guide plate 71, and the storage of the front shaft 10 can be completed by the storage belt 82. By setting the inclination angle of the bottom mounting frame 81 to be smaller than that of the discharge guide plate 71, the design space occupied by this device in the height direction can be greatly saved, which is convenient to use.
[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A front axle intelligent waste removal device, characterized in that: The assembly includes a first mounting base, a second mounting base, a mounting component, a transfer roller, a transfer belt, a feeding component, a clamping assembly, and a laser cutting assembly. The transfer roller includes an assembly shaft, an assembly roller, and a drive roller. The feeding component includes a feeding cylinder and an inner assembly block. A second mounting base is disposed on the first mounting base, and the mounting component is disposed on the second mounting base; A transmission roller is rotatably mounted on the mounting component, and the transmission belt is connected to the transmission roller in a driving connection. The conveyor belt is connected to multiple feeding components via multiple connecting parts. The feeding components are used for front axle insertion and include magnetic blocks for magnetically attracting the front axle. The clamping assembly is mounted on the second mounting base and located on one side of the mounting member in the transmission direction of the conveyor belt. It includes a clamp for clamping the front shaft. The clamp moves towards or away from the mounting member. When the front shaft adsorbed by the feeding component moves to the side close to the clamping assembly, the clamp clamps the front shaft. The second mounting base has a discharge hole located on the side of the mounting member close to the clamping assembly for the front shaft to fall after the scrap edge is removed. A laser cutting assembly, mounted on the second mounting base, is used for laser removal of waste edges from the front axle; The assembly shaft is rotatably connected to the mounting component. An assembly roller is fixedly sleeved at the middle position of the assembly shaft, and two drive rollers are fixedly sleeved on the assembly shaft and located on both sides of the assembly roller. The drive rollers are connected to the conveyor belt for transmission, and the assembly rollers are positioned opposite the feeding component in the transmission direction of the conveyor belt. The assembly roller includes four pressing surfaces and four connecting surfaces. The pressing surfaces are flat, and the connecting surfaces are arc surfaces. The four pressing surfaces and the four connecting surfaces are circumferentially staggered on the periphery of the assembly roller. The feeding cylinder is connected to the conveyor belt via a connecting component. The feeding cylinder has a first assembly groove. The inner assembly block is disposed inside the first assembly groove, and the inner assembly block has a shaft insertion hole for the front axle to be inserted. The wall of the shaft insertion hole is an inclined wall. A second assembly groove is provided on the inner side of the first assembly groove, the second assembly groove is positioned opposite to the insertion shaft hole, and the magnetic block is disposed on the inner side of the second assembly groove. The connecting component includes a sliding plate, a connecting plate, and a spring. The sliding plate is fixedly connected to the conveyor belt and slidably connected to the feeding cylinder. A connecting plate is disposed on the outside of the feeding cylinder, and the two ends of the spring are fixedly connected to the sliding plate and the connecting plate respectively.
2. The intelligent waste removal device for the front axle as described in claim 1, characterized in that: The clamping assembly further includes a first mounting part, a cylinder, a second mounting part, and a second drive motor, wherein... The first assembly is mounted on the second mounting base, and the cylinder is mounted on the first assembly. The second assembly is connected to the telescopic end of the cylinder, and the second drive motor is mounted on the second assembly. The clamp is connected to the drive shaft of the second drive motor.
3. The intelligent waste removal device for the front axle as described in claim 2, characterized in that: The laser cutting assembly includes a slide rail, an assembly frame, and a laser cutting gun, wherein... A slide rail is provided on the second mounting base, and the assembly frame is slidably connected to the slide rail and slides in the transmission direction of the conveyor belt; The laser cutting gun is mounted on the assembly frame and positioned relative to the front axle in the height direction.
4. The intelligent waste removal device for the front axle as described in claim 1, characterized in that: It also includes a material discharge guide plate and side baffles, among which, A material discharge guide plate is disposed inside the material discharge hole, and the material discharge guide plate is an inclined plate; Two side baffles are respectively set on opposite sides of the material guide plate to block the front axle.
5. The intelligent waste removal device for the front axle as described in claim 4, characterized in that: It also includes a bottom mounting frame, a storage shaft belt, and end baffles, among which, The bottom mounting frame is set on the first mounting base and is positioned opposite the discharge port of the material guide plate in the height direction; A shaft storage belt is rotatably disposed on the periphery of the bottom mounting frame, and the shaft storage belt has multiple shaft storage slots for storing the front shaft; An end baffle is provided on one side of the bottom mounting frame to cover the front axle.
6. The intelligent waste removal device for the front axle as described in claim 5, characterized in that: The bottom mounting frame is an inclined frame, and the inclination angle of the bottom mounting frame relative to the horizontal direction is smaller than the inclination angle of the material drop guide plate.