A device and method for separating and recovering surface adherents from a strip material workpiece
Patent Information
- Application Number
- CN202511702543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2045-11-19
AI Technical Summary
[0003]本发明的目的是为了提供一种带料工件表面附着物分离与回收的装置与方法,克服现有技术中清理效率低、环保成本高、附着物难回收的缺点
1)本发明克服了现有技术中清理效率低、环保成本高、附着物难回收的缺点,提供了一种带料工件表面附着物分离并回收的集成装置及方法,可以同时实现带料工件表面附着物的自动清理及回收。
Smart Images

Figure CN121179358B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical equipment technology, and in particular to a device and method for separating and recovering adhering substances from the surface of a workpiece with material attached. Background Technology
[0002] In powder preparation and special material collection scenarios, there is often a need to clean and collect deposits on the surface of plate-shaped or other shaped workpieces. Before or after use, the workpieces need to have their surface deposits cleaned to improve surface properties, remove deposits, and recover high-value materials. Examples include the stripping and recovery of precious metal and oxide coatings on plate surfaces, the cleaning of mold coating residues adhering to the surface of casting workpieces, and the cleaning and recovery of substandard coatings and adhesive layers on workpiece surfaces. Currently, commonly used methods include mechanical grinding, laser or ion cleaning, and chemical cleaning. Methods for collecting adhesive or coating materials include manual sweeping, water washing, and solution collection. These methods suffer from low cleaning efficiency, difficulty in handling cleaning waste liquids, and difficulty in automatically recovering precious metals and nuclear materials. When processing oxides or metallic nuclear materials, there are also issues such as high radiation doses during operation and certain critical risks. Summary of the Invention
[0003] The purpose of this invention is to provide an apparatus and method for separating and recycling the surface deposits of workpieces with material attached, overcoming the shortcomings of existing technologies such as low cleaning efficiency, high environmental protection costs, and difficulty in recycling deposits.
[0004] The objective of this invention can be achieved through the following technical solution: a device for separating and recovering surface deposits on a workpiece with material, comprising a sealed box, a shot blasting unit, a shot lifting and separating unit, a workpiece loading unit, and a motion unit; The shot blasting unit is located on the side wall of the sealed box and communicates with the sealed box. The workpiece loading unit is moved and located inside the sealed box through the motion unit. The side of the workpiece loading unit facing the shot blasting unit can load workpieces. The pellet lifting and separation unit includes a pellet cylinder and a pellet lifting, separation and recovery assembly. The pellet cylinder is provided with a pellet discharge port for pellet discharge, and the pellet lifting, separating and recycling assembly is provided with a feed inlet for pellet feeding and an outlet for clean gas discharge. The shot discharge port is connected to the shot blasting unit, the feed port is connected to the bottom of the sealed box, and the air outlet is connected to the top of the sealed box.
[0005] Preferably, the sealed enclosure includes a first chamber, a second chamber, a bellows cover, and a partition; The workpiece loading unit is located in chamber one, and the motion unit is located in chamber two. A bellows cover and a partition are provided between chamber one and chamber two. The bottom of chamber one is composed of multiple inclined surfaces that converge at a point, which is connected to the feed inlet of the shot lifting and separating unit.
[0006] More preferably, the output end of the motion unit passes through the partition and the bellows cover in sequence and is connected to the workpiece loading unit.
[0007] Preferably, the shot blasting unit includes a shot blaster, a drive motor, a control valve, and a material inlet; The receiving port is connected to the shot discharge port of the shot lifting and separation unit. A control valve is connected to the receiving port. A shot blaster is installed below the receiving port and a drive motor is connected to the shot blaster. The outlet of the shot blaster faces the sealed housing and is connected to the sealed housing.
[0008] Preferably, the pellet lifting, separating and recovering assembly includes pipe one, primary cyclone separator, pipe two, secondary cyclone separator, pipe three, material dust collection bin, pipe four, fan and pipe five; The lower end of the pipe is connected to the bottom of the sealed box, and the upper end is connected to the first-stage cyclone separator. One end of the second pipe is connected to the exhaust port of the first-stage cyclone separator, and the other end is connected to the inlet of the second-stage cyclone separator. One end of the third pipe is connected to the exhaust port of the second-stage cyclone separator, and the other end is connected to the material dust collection bucket. One end of the fourth pipe is connected to the material dust collection bucket, and the other end is connected to the fan intake port. One end of the fifth pipe is connected to the fan exhaust port, and the other end is connected to the top of the sealed box.
[0009] More preferably, the material dust collection bin includes a cylinder, a filter element, and a bin lid; Pipe three is inserted into the barrel lid inlet, the filter element is installed at the barrel lid outlet, and pipe four is connected to the barrel lid outlet.
[0010] Preferably, the workpiece loading unit includes a workpiece loading plate, with a clamp for fixing the workpiece on one side of the workpiece loading plate facing the shot blasting unit, and the other side connected to the motion unit.
[0011] Preferably, the motion unit includes an x-axis drive component and a y-axis drive component; The x-axis drive component is mounted on the y-axis drive component and connected to the workpiece loading unit.
[0012] More preferably, the y-axis drive assembly includes a y-axis motor, a y-axis lead screw, a y-axis lead screw nut, a y-axis motion plate, and a y-axis guide rail; the x-axis drive assembly includes an x-axis motor, an x-axis lead screw, an x-axis lead screw nut, an x-axis guide rail, an x-axis motion plate, and a connecting shaft. The y-axis motor is fixed inside the sealed box, and the y-axis screw nut is fixedly connected to the y-axis moving plate. The y-axis motor drives the y-axis screw to rotate, and at the same time drives the y-axis screw nut to move, so that the y-axis moving plate can move up and down along the y-axis guide rail. The x-axis motor is fixed on the y-axis motion plate. The x-axis motor drives the x-axis lead screw to rotate, and at the same time drives the x-axis lead screw nut to move, so that the x-axis motion plate can move left and right along the x-axis guide rail. The x-axis motion plate is fixedly connected to the connecting shaft, and the connecting shaft is connected to the workpiece loading unit.
[0013] More preferably, the connecting shaft is connected to the workpiece loading unit via a pin and can rotate around the pin to achieve angle adjustment of the workpiece loading unit.
[0014] In this invention, the loading unit is installed inside the sealed box via a motion unit, which can adjust the loading angle and move in parallel.
[0015] Preferably, the sealed enclosure has a door on the front side. The door is opened when workpieces need to be installed or disassembled, and closed when workpiece surface deposits need to be separated and recovered.
[0016] Preferably, the device further includes a control unit.
[0017] More preferably, the control unit is connected to the shot blasting unit, the shot lifting and separating unit, and the motion unit.
[0018] More preferably, the control unit includes a PLC controller.
[0019] A method for separating and recovering surface deposits on a workpiece with material attached, using the aforementioned apparatus, includes the following steps: The workpiece is clamped onto the workpiece loading unit, and a certain amount of shot is added into the shot cylinder. The shot is discharged from the shot outlet at the bottom of the shot cylinder. Under the action of gravity, the shot falls into the shot blasting unit. The shot blasting unit generates centrifugal motion on the shot and throws it to hit the surface of the workpiece. The motion unit drives the workpiece loading unit to move, ensuring that the surface of the workpiece can be fully covered by the shot and peel off the attached material from the surface of the workpiece. The cleaned shot falls into the bottom of the sealed box and enters the shot lifting and separation unit through the feed port. Under the action of the cyclone, the shot rotates and falls into the shot cylinder for recycling. The attached material is captured by the shot lifting, separation and recovery component, and the clean gas enters the sealed box through the air outlet.
[0020] Compared with the prior art, the present invention has the following technical advantages: 1) This invention overcomes the shortcomings of low cleaning efficiency, high environmental protection cost and difficulty in recycling the adhering substances in the prior art, and provides an integrated device and method for separating and recycling the adhering substances on the surface of workpieces with material, which can simultaneously realize the automatic cleaning and recycling of the adhering substances on the surface of workpieces with material.
[0021] 2) The entire process of this invention takes place inside a sealed enclosure, ensuring that dust does not impact the environment. The shot separation unit separates the shot from the attached material, and the shot can be automatically circulated, allowing for long-term cleaning with a small amount of shot. The cleaning process is efficient and convenient, and produces no waste liquid.
[0022] 3) This invention provides an integrated device and method for separating and recovering surface deposits of workpieces with material, which can be used for cleaning and recovering surface deposits of plate-shaped or cylindrical workpieces with material.
[0023] 4) The device of the present invention has a simple and compact structure and can be placed in a radiation shield or other safety device for operation. It can be used to process workpieces containing oxides or metal cores. Attached Figure Description
[0024] Figure 1 This is an external structural diagram of the device of the present invention; Figure 2 This is a structural diagram of the device of the present invention; Figure 3 This is a schematic diagram of the structure of the motion unit of the present invention; Figure 4 This is a cross-sectional view of the material dust collection bucket of the present invention; In the diagram: 1-Sealed housing, 101-Cavity 1, 102-Cavity 2, 103-Bugbelt cover, 104-Baffle, 2-Shot blasting unit, 201-Shot blaster, 202-Drive motor, 203-Control valve, 204-Material inlet, 3-Shot material lifting and separating unit, 301-Shot material cylinder, 302-Pipe 1, 303-First-stage cyclone separator, 304-Pipe 2, 305-Second-stage cyclone separator, 306-Pipe 3, 307-Material dust collection bin, 3 071-Cylinder body, 3072-Filter element, 3073-Bucket lid, 308-Pipe 4, 309-Fan, 310-Pipe 5, 4-Workpiece loading unit, 5-Motion unit, 501-Y-axis motor, 502-Y-axis lead screw, 503-Y-axis lead nut, 504-Y-axis motion plate, 505-Y-axis guide rail, 506-X-axis motor, 507-X-axis lead screw, 508-X-axis lead nut, 509-X-axis guide rail, 510-X-axis motion plate, 511-Connecting shaft. Detailed Implementation
[0025] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. These embodiments are based on the technical solution of the present invention and provide detailed implementation methods and specific operating procedures. However, the scope of protection of the present invention is not limited to the following embodiments.
[0026] Example 1 A device for separating and recovering surface deposits on a workpiece with material attached, such as... Figures 1-2 As shown, it includes a sealed box 1, a shot blasting unit 2, a shot lifting and separating unit 3, a workpiece loading unit 4, and a motion unit 5.
[0027] The shot blasting unit 2 is located on the side wall of the sealed box 1. The outlet of the shot blasting unit 2 faces the sealed box 1 and is connected to the sealed box 1. The sealed box 1 is equipped with a workpiece loading unit 4. The workpiece loading unit 4 is clamped on the side facing the outlet of the shot blasting unit 2. The workpiece loading unit 4 is moved and arranged in the sealed box 1 through the motion unit 5.
[0028] Furthermore, in this embodiment, the pellet lifting and separation unit 3 includes a pellet cylinder 301 and a pellet lifting, separation, and recovery assembly. The bottom of the pellet cylinder 301 is provided with a pellet discharge outlet for pellet discharge, and the pellet lifting, separation, and recovery assembly is provided with a feed inlet for pellet feeding and an outlet for clean gas discharge. The shot discharge port is connected to the top inlet of the shot blasting unit 2, the feed port is connected to the bottom of the sealed box 1, and the air outlet is connected to the top of the sealed box 1.
[0029] Example 2 A device for separating and recovering surface deposits on a workpiece with material, the shot lifting, separating and recovering assembly includes a first pipe 302, a first-stage cyclone separator 303, a second pipe 304, a second-stage cyclone separator 305, a third pipe 306, a material dust collection bin 307, a fourth pipe 308, a fan 309, and a fifth pipe 310. The first-stage cyclone separator 303 is located above the shot cylinder 301.
[0030] Among them, the lower end of pipe 1 302 is the feed inlet of the shot lifting, separating and recovering component, which is connected to the bottom of the sealed box 1, and the upper end is connected to the first-stage cyclone separator 303. One end of pipe 2 304 is connected to the exhaust port of the first-stage cyclone separator 303, and the other end is connected to the inlet of the second-stage cyclone separator 305. One end of pipe 306 is connected to the exhaust port of the second-stage cyclone separator 305, and the other end is connected to the material dust collection bucket 307. One end of pipe 4 308 is connected to the material dust collection bucket 307, and the other end is connected to the air intake of the fan 309. One end of pipe 5 310 is connected to the exhaust port of the fan 309, and the other end is the air outlet of the shot lifting, separating and recovering component, which is connected to the top of the sealed box 1.
[0031] Furthermore, in this embodiment, the sealed box 1 is divided into a first chamber 101 and a second chamber 102 by a bellows cover 103 and a partition 104. The first chamber 101 is equipped with a workpiece loading unit 4 and the bottom is connected to the feed port of the shot lifting and separating unit 3. The second chamber 102 is equipped with a motion unit 5.
[0032] In this embodiment, the motion unit 5 includes an x-axis drive component and a y-axis drive component.
[0033] like Figure 3 As shown, the y-axis drive assembly includes a y-axis motor 501, a y-axis lead screw 502, a y-axis lead screw nut 503, a y-axis motion plate 504, and a y-axis guide rail 505. The x-axis drive assembly includes an x-axis motor 506, an x-axis lead screw 507, an x-axis lead screw nut 508, an x-axis guide rail 509, an x-axis motion plate 510, and a connecting shaft 511.
[0034] The y-axis motor 501 is fixed on the partition 304 inside the sealed housing 1. The y-axis screw nut 503 is connected to the y-axis moving plate 504. The y-axis motor 501 drives the y-axis screw 502 to rotate, and at the same time drives the y-axis screw nut 503 to move, so that the y-axis moving plate 504 moves up and down along the y-axis guide rail 505. The x-axis motor 506 is fixed on the y-axis moving plate 504. The x-axis motor 506 drives the x-axis screw 507 to rotate, and at the same time drives the x-axis screw nut 508 to move, so that the x-axis moving plate 510 moves left and right along the x-axis guide rail 509. The x-axis moving plate 510 is fixedly connected to the connecting shaft 511. The connecting shaft 511 passes through the partition 104 and the bellows cover 103 and is connected to the workpiece loading unit 4.
[0035] In this embodiment, the partition 104 is provided with a notch for the connecting shaft 511 to move up, down, left, and right, and the accordion cover 103 is placed over the notch.
[0036] The rest is the same as in Example 1.
[0037] Example 3 A device for separating and recovering surface deposits on workpieces with material includes a sealed housing 1, a shot blasting system (shot blasting unit 2), a motion module (motion unit 5), a workpiece loading plate (workpiece loading unit 4), and a shot separation and powder collection system (shot lifting and separation unit 3). The device achieves separation and cleaning of deposits from the workpiece by directional and continuous impact of steel shot or ceramic shot on the workpiece surface. The cleaning process occurs within the sealed housing 1, preventing dust diffusion, and the deposits are collected using cyclone separation and filtration. The shot blasting mechanism utilizes the kinetic energy of a high-speed shot swarm to impact the target surface. Through the coupling of multiple actions such as surface micro-cutting, fatigue failure, brittle fracture, and impact peeling, the surface deposits are directly peeled off, cracks propagate, and pulverizing fracture is induced, causing the deposits to fall from the substrate. The shot blasting system is installed on the side wall of the sealed housing 1. Steel shot or ceramic shot, etc., gain centrifugal force during the high-speed rotation of the shot blasting system and are shot out in a straight line at the outlet to hit the surface of the workpiece. The motion system is installed on the partition 104 inside the sealed housing 1, with the workpiece clamping position facing the outlet of the shot blasting system. The feed port of the shot separation and powder collection system is connected to the bottom of the sealed housing 1, and the shot discharge port is connected to the shot blasting system to realize the feeding of the shot blasting system. The system outlet is connected to the top of the sealed housing to realize the internal circulation of gas and avoid dust pollution during the operation.
[0038] The aforementioned sealed box 1 consists of chamber one 101, chamber two 102, bellows cover 103, and partition 104. The workpiece loading plate is located inside chamber one 101 and is connected to the motion module via connecting shaft 511. The angle of the workpiece mounting plate is adjustable. The motion module is installed inside chamber two 102. Chamber one 101 and chamber two 102 are isolated by the bellows cover. The bottom of chamber one 101 consists of multiple inclined surfaces that converge at a point, facilitating the concentration of materials.
[0039] The aforementioned motion module comprises a Y-axis motion plate 504, a Y-axis motor 501, a Y-axis lead screw 502, a Y-axis lead screw nut 503, a Y-axis guide rail 505, an X-axis motion plate 510, an X-axis motor 506, an X-axis lead screw 507, an X-axis lead screw nut 508, an X-axis guide rail 509, and a connecting shaft 511. The Y-axis motor 501 is fixed on the partition 104, and the Y-axis lead screw nut 503 is fixedly connected to the Y-axis motion plate 504. The Y-axis motor 501 drives the Y-axis lead screw 502 to rotate, and simultaneously drives the Y-axis lead screw nut 503 to move, thereby enabling the Y-axis motion plate 504 to move up and down along the Y-axis guide rail 505. The x-axis motor 506 is fixed on the y-axis motion plate 504. The x-axis motor 506 drives the x-axis lead screw 507 to rotate, and at the same time drives the x-axis lead screw nut 508 to move, so that the x-axis motion plate 510 can move left and right along the x-axis guide rail 509. The x-axis motion plate 510 is fixedly connected to the connecting shaft 511.
[0040] The shot blasting system described above consists of a shot blaster 201, a drive motor 202, a control valve 203, and a receiving port 204. The receiving port 204 is connected to the bottom of the shot cylinder 301 of the shot lifting and separation system (i.e., shot lifting and separation unit 3). After the control valve 203 is opened, the shot enters the shot blaster 201 through the receiving port 204. The drive motor 202 drives the shot blaster 201 to rotate at high speed, generating centrifugal force on the shot to accelerate its motion, gain kinetic energy, and finally eject it from the outlet to strike the surface of the workpiece.
[0041] The aforementioned shot lifting and separation system consists of a shot cylinder 301, pipe one 302, a primary cyclone separator 303, pipe two 304, a secondary cyclone separator 305, pipe three 306, a dust collection bin, pipe four 308, a blower 309, and pipe five 310. The lower end of pipe one 302 is connected to the bottom of the sealed housing 1 to facilitate shot intake, and the upper end is connected to the primary cyclone separator 303. In the primary cyclone separator 303, the shot is separated from any adhering material. During rotation, the material gradually falls into the bottom pellet cylinder 301; one end of pipe two 304 is connected to the exhaust port of the primary cyclone separator 303, and the other end is connected to the inlet of the secondary cyclone separator 305. The attached material enters the secondary cyclone separator 305 along with pipe two 304, and most of it gradually falls into the bottom dust collection bin of the secondary cyclone separator 305 during rotation; one end of pipe three 306 is connected to the exhaust port of the secondary cyclone separator 305, and the other end is inserted into the dust collection bin; (e.g.) Figure 4 As shown, the material dust collection bin 307 mainly consists of a cylinder 3071, a bin cover 3073, and a filter element 3072. Pipe 3 306 is inserted into the inlet of the bin cover 3073, and the filter element 3072 is installed at the outlet of the bin cover 3073. A small amount of adhering material enters the material dust collection bin 307 with the airflow from pipe 3 306 and is captured by the filter element 3072. Pipe 4 308 is connected at one end to the outlet of the bin cover 3073 and at the other end to the air intake of the fan 309. Pipe 5 310 is connected at one end to the exhaust port of the fan 309 and at the other end to the sealed box 1 to realize the self-circulation of airflow.
[0042] Example 4 A device for separating and recovering surface deposits on workpieces with material includes a sealed housing 1, a shot blasting system (shot blasting unit 2), a shot lifting and separation system (shot lifting and separation unit 3), a workpiece loading plate (workpiece loading unit 4), and a motion module (motion unit 5). The cleaning process takes place inside the sealed housing 1, preventing the spread of dust. The shot blasting unit 2 is installed on the side wall of the sealed housing 1. During the high-speed rotation of the shot blasting unit, the shot gains centrifugal force and is ejected in a straight line at the outlet to strike the workpiece surface. The workpiece loading unit 4 is directly opposite the outlet of the shot blasting unit 2. The inlet of the shot lifting and separation unit 3 is connected to the bottom of the sealed housing 1, and the outlet of the shot lifting and separation system unit 3 is connected to the shot blasting unit 2 to supply material to the shot blasting unit 2. The outlet of the shot lifting and separation unit 3 is connected to the top of the sealed housing 1 to achieve internal gas circulation, avoiding dust pollution during operation.
[0043] The aforementioned sealed enclosure 1 consists of chamber one 101, chamber two 102, bellows cover 103, and partition 104. The workpiece loading unit 4 is located inside chamber one 101, and the angle of the workpiece loading unit 4 is adjustable. The motion unit 5 is installed inside chamber two 102. Chamber one 101 and chamber two 102 are isolated by the bellows cover 103. The bottom of chamber one 101 is composed of multiple inclined surfaces that converge at one point, which facilitates the concentration of materials.
[0044] The aforementioned motion unit 5 is installed on the partition 104 inside the sealed housing 1, and consists of a Y-axis motor 501, a Y-axis lead screw 502, a Y-axis lead screw nut 503, a Y-axis motion plate 504, a Y-axis guide rail 505, an X-axis motion plate 510, an X-axis motor 506, an X-axis lead screw 507, an X-axis lead screw nut 508, an X-axis guide rail 509, and a connecting shaft 511. The Y-axis motor 501 is fixed on the partition 104, and the Y-axis lead screw nut 503 is fixedly connected to the Y-axis motion plate 504. The Y-axis motor 501 drives the Y-axis lead screw 502 to rotate, and at the same time drives the Y-axis lead screw nut 503 to move, so that the Y-axis motion plate 504 moves up and down along the Y-axis guide rail 505. The x-axis motor 506 is fixed on the y-axis motion plate 504. The x-axis motor 506 drives the x-axis lead screw 507 to rotate, and at the same time drives the x-axis lead screw nut 508 to move, so that the x-axis motion plate 510 can move left and right along the x-axis guide rail 509. The x-axis motion plate 510 is fixedly connected to the connecting shaft 511. The connecting shaft 511 is connected to the workpiece loading unit 4 through a pin and can rotate around the pin to realize the angle adjustment of the workpiece loading unit 4.
[0045] The shot blasting unit 2 mentioned above consists of a shot blaster 201, a drive motor 202, a control valve 203, and a receiving port 204. The receiving port 204 is connected to the bottom of the shot cylinder 301 of the shot lifting and separation unit 3. After the control valve 203 is opened, the shot enters the shot blaster 201 through the receiving port 204. The drive motor 202 drives the shot blaster 201 to rotate at high speed, generating centrifugal force on the shot to accelerate its motion, obtain kinetic energy, and finally shoot it out from the outlet to hit the surface of the workpiece.
[0046] The aforementioned pellet lifting and separation unit 3 consists of a pellet cylinder 301, pipe one 302, a primary cyclone separator 303, pipe two 304, a secondary cyclone separator 305, pipe three 306, a material dust collection bin 307, pipe four 308, a blower 309, and pipe five 310. Pipe one 302 is connected at its lower end to the bottom of the sealed housing 1 for pellet intake, and at its upper end to the primary cyclone separator 303. In the primary cyclone separator 303, the pellets are separated from any attached material, and the pellets gradually fall into the bottom pellet cylinder 301 during rotation. Pipe two 304 is connected at one end to the exhaust port of the primary cyclone separator 303 and at the other end to the inlet of the secondary cyclone separator 305. Attached material enters the secondary cyclone separator 305 along with pipe two 304, and most of the larger particles gradually fall into the secondary cyclone separator 305 during rotation. At the bottom of the secondary cyclone separator 305, the remaining small particles are sucked into the dust collection bin 307 via pipe 306. One end of pipe 306 is connected to the exhaust port of the secondary cyclone separator 305, and the other end is inserted into the dust collection bin 307. The dust collection bin 307 is mainly composed of a cylinder 3071, a lid 3073, and a filter element 3072. Pipe 306 is inserted into the inlet of the lid 3073, and the filter element 3072 is installed at the outlet of the lid 3073. A small amount of the particles are carried by the airflow from pipe 306 into the dust collection bin 307 and captured by the filter element 3072. One end of pipe 408 is connected to the outlet of the lid 3073, and the other end is connected to the intake port of the fan 309. One end of pipe 5310 is connected to the exhaust port of the fan 309, and the other end is inserted into the sealed housing 1 to achieve self-circulation of airflow.
[0047] In this embodiment, when the device is working, the workpiece is clamped onto the workpiece loading unit 4, a certain amount of shot is added into the shot cylinder 301, the drive motor 202 is started, and the control valve 203 is opened. The shot falls into the shot blaster 201 under the action of gravity. Under the high-speed rotation of the shot blaster 201, the shot undergoes centrifugal motion and is ejected from the outlet of the shot blaster 201 to strike the surface of the workpiece. The y-axis motor 501 and the x-axis motor 506 rotate, driving the y-axis moving plate 504 and the x-axis moving plate 510 to move up and down and left and right through the y-axis lead screw 502 and the x-axis lead screw 507, ensuring that the surface of the workpiece can be fully covered by the shot and peeling off the adhering material from the surface of the workpiece. The cleaned shot falls into the bottom of the chamber 101 and accumulates at the inlet of the pipe 302. Start the blower 309. The cleaned pellets enter the primary cyclone separator 303 along pipe 1 302. Under the action of the cyclone, the pellets rotate and fall into the pellet cylinder 301 for recycling. The attached material enters pipe 2 304 and enters the secondary cyclone separator 305 with the airflow. Under the action of the cyclone, the attached material falls to the bottom of the secondary cyclone separator 305. A small amount of attached powder enters pipe 3 306 and enters the material dust collection bin 307 with the airflow, and is finally captured by the filter element 3072. The clean gas enters the sealed box 1 along pipe 4 308 and pipe 5 310.
[0048] The above description of the embodiments is provided to enable those skilled in the art to understand and use the invention. It will be apparent to those skilled in the art that various modifications can be made to these embodiments, and the general principles described herein can be applied to other embodiments without inventive effort. Therefore, the present invention is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the teachings of the present invention without departing from the scope of the invention should be within the protection scope of the present invention.
Claims
1. A device for separating and recovering surface deposits on a workpiece with material attached, characterized in that, It includes a sealed box (1), a shot blasting unit (2), a shot lifting and separating unit (3), a workpiece loading unit (4), and a motion unit (5); The shot blasting unit (2) is set on the side wall of the sealed box (1) and communicates with the sealed box (1). The workpiece loading unit (4) is moved and set inside the sealed box (1) through the motion unit (5). The workpiece loading unit (4) can load workpieces on the side facing the shot blasting unit (2). The pellet lifting and separation unit (3) includes a pellet cylinder (301) and a pellet lifting, separation and recycling component; The pellet cylinder (301) is provided with a pellet discharge port for pellet discharge, and the pellet lifting, separating and recycling assembly is provided with a feed inlet for pellet feeding and an outlet for clean gas discharge. The shot discharge port is connected to the shot blasting unit (2), the feed port is connected to the bottom of the sealed box (1), and the air outlet is connected to the top of the sealed box (1). The pellet lifting, separation and recovery assembly includes pipe one (302), primary cyclone separator (303), pipe two (304), secondary cyclone separator (305), pipe three (306), material dust collection bucket (307), pipe four (308), fan (309), and pipe five (310). The lower end of pipe 1 (302) is connected to the bottom of the sealed box (1), and the upper end is connected to the first-stage cyclone separator (303). One end of pipe 2 (304) is connected to the exhaust port of the first-stage cyclone separator (303), and the other end is connected to the inlet of the second-stage cyclone separator (305). One end of pipe 3 (306) is connected to the exhaust port of the second-stage cyclone separator (305), and the other end is connected to the material dust collection bucket (307). One end of pipe 4 (308) is connected to the material dust collection bucket (307), and the other end is connected to the air intake of the fan (309). One end of pipe 5 (310) is connected to the exhaust port of the fan (309), and the other end is connected to the top of the sealed box (1). The material dust collection bin (307) includes a cylinder (3071), a filter element (3072), and a bin cover (3073). Pipeline 3 (306) is inserted into the inlet of the bucket cover (3073), filter element (3072) is installed at the outlet of the bucket cover (3073), and pipe 4 (308) is connected to the outlet of the bucket cover (3073).
2. The apparatus for separating and recovering surface deposits on a workpiece with material as described in claim 1, characterized in that, The sealed enclosure (1) includes a first chamber (101), a second chamber (102), a bellows cover (103), and a partition (104). The workpiece loading unit (4) is located in chamber one (101), and the motion unit (5) is located in chamber two (102). A bellows cover (103) and a partition (104) are provided between chamber one (101) and chamber two (102). The bottom of chamber one (101) is composed of multiple inclined surfaces that converge at a point, which is connected to the feed port of the shot lifting and separating unit (3).
3. The device for separating and recovering surface deposits on a workpiece with material as described in claim 2, characterized in that, The output end of the motion unit (5) passes through the partition (104) and the bellows cover (103) in sequence and is connected to the workpiece loading unit (4).
4. The apparatus for separating and recovering surface deposits on a workpiece with material as described in claim 1, characterized in that, The shot blasting unit (2) includes a shot blaster (201), a drive motor (202), a control valve (203), and a material inlet (204). The receiving port (204) is connected to the pellet discharge port of the pellet lifting and separation unit (3). The receiving port (204) is connected to a control valve (203). A shot blaster (201) is set below the receiving port (204). The shot blaster (201) is connected to a drive motor (202). The outlet of the shot blaster (201) faces the sealed housing (1) and is connected to the sealed housing (1).
5. The apparatus for separating and recovering surface deposits on a workpiece with material as described in claim 1, characterized in that, The workpiece loading unit (4) includes a workpiece loading plate. The workpiece loading plate is provided with a clamp for fixing the workpiece on one side facing the shot blasting unit (2), and the other side is connected to the motion unit (5).
6. The apparatus for separating and recovering surface deposits on a workpiece with material as described in claim 1, characterized in that, The motion unit (5) includes an x-axis drive component and a y-axis drive component; The x-axis drive component is mounted on the y-axis drive component and is connected to the workpiece loading unit (4).
7. The apparatus for separating and recovering surface deposits on a workpiece with material as described in claim 6, characterized in that, The y-axis drive assembly includes a y-axis motor (501), a y-axis lead screw (502), a y-axis lead screw nut (503), a y-axis motion plate (504), and a y-axis guide rail (505). The x-axis drive assembly includes an x-axis motor (506), an x-axis lead screw (507), an x-axis lead screw nut (508), an x-axis guide rail (509), an x-axis motion plate (510), and a connecting shaft (511). The y-axis motor (501) is fixed inside the sealed housing (1), and the y-axis screw nut (503) is fixedly connected to the y-axis motion plate (504). The y-axis motor (501) drives the y-axis screw (502) to rotate, and at the same time drives the y-axis screw nut (503) to move, so that the y-axis motion plate (504) can move up and down along the y-axis guide rail (505). The x-axis motor (506) is fixed on the y-axis motion plate (504). The x-axis motor (506) drives the x-axis lead screw (507) to rotate, and at the same time drives the x-axis lead screw nut (508) to move, so that the x-axis motion plate (510) moves left and right along the x-axis guide rail (509). The x-axis motion plate (510) is fixedly connected to the connecting shaft (511). The connecting shaft (511) is connected to the workpiece loading unit (4) through a pin and can rotate around the pin, so as to realize the angle adjustment of the workpiece loading unit (4).
8. A method for separating and recovering surface deposits on a workpiece with material attached, characterized in that, Using the apparatus according to any one of claims 1 to 7, the steps include: The workpiece is clamped onto the workpiece loading unit (4), and a certain amount of shot is added into the shot cylinder (301). The shot is discharged from the shot outlet at the bottom of the shot cylinder (301). The shot falls into the shot blasting unit (2) under the action of gravity. The shot blasting unit (2) generates centrifugal motion on the shot and throws the shot to hit the surface of the workpiece. The workpiece loading unit (4) is moved by the motion unit (5) to ensure that the surface of the workpiece can be fully covered by the shot and the attached material is peeled off from the surface of the workpiece. The cleaned shot falls into the bottom of the sealed box (1) and enters the shot lifting and separation unit (3) through the feed port. Under the action of the cyclone, the shot rotates and falls into the shot cylinder (301) to achieve recycling. The attached material is captured by the shot lifting, separation and recovery component. The clean gas enters the sealed box (1) through the air outlet.
Citation Information
Patent Citations
Automatic abrasive sorting and sand supplying equipment for sand blasting chamber
CN104625975A
Shot self-cleaning system for shot-blasting machines
EP1829646A1