一种用于长距离输送的托辊故障定位方法、装置及设备

By establishing an acoustic scenario model and a fault detection model for roller abnormalities in a long-distance conveyor system at high altitudes, and combining deep learning and microphone array signal processing, precise location and data storage of roller faults were achieved. This solved the problems of inspection robots being unable to locate faults accurately and wireless networks losing data, thus improving the efficiency and accuracy of fault diagnosis.

CN121180665BActive Publication Date: 2026-07-17HUADIAN HEAVY IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUADIAN HEAVY IND CO LTD
Filing Date
2025-09-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, inspection robots cannot accurately locate faulty rollers in long-distance conveyor systems at high altitudes, and wireless network failures lead to data loss, affecting the efficiency and accuracy of fault diagnosis.

Method used

By collecting vibration and acoustic signals from the idler rollers, an abnormal acoustic scenario model and a fault detection model for the idler rollers are established. Combining deep learning and microphone array signal processing positioning algorithms, the positioning information returned by the robot is used to achieve preliminary positioning and data storage of the faulty idler rollers.

Benefits of technology

It improves the accuracy and efficiency of idler roller fault location, avoids the need for manual diagnosis, solves the problem of inspection robots being unable to locate faults when they leave the fault location, and ensures data integrity when the wireless network fails.

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Abstract

本发明涉及计算机技术领域,公开了一种用于长距离输送的托辊故障定位方法、装置及设备,该方法包括:采集托辊的振动信号和托辊所在运行环境的声学信号,并建立托辊异常声学场景模型;采集托辊故障数据,建立并训练故障检测模型;结合基于深度学习、麦克风阵列信号处理的定位算法和机器人返回的定位信息,确定故障托辊定位数据;运行托辊异常声学场景模型和故障检测模型,且为故障声音事件,确定为托辊故障,存储声音数据、故障类型和故障定位数据,本发明建立托辊异常声学场景和故障检测模型,结合定位算法和机器人返回的定位信息,初步定位故障托辊,结合故障声音事件的判断结果,实现故障托辊定位,代替人工诊断故障托辊,提高定位精度和效率。
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