A sewage filtering and concentrating apparatus
Patent Information
- Application Number
- CN202511578955.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-10-31
AI Technical Summary
然而在实际使用过程中,如果将收集部件通过螺栓固定在离心筒上,则不方便收集部件的安装以及拆卸;反之,如果采用活动设置方式,则受到离心力的作用下,收集部件的稳定性得不到保证,存在一定的不足
[0018]与现有技术相比,本发明的有益效果是:该污水过滤浓缩设备,通过设备本体、离心筒、收集框、动力机构以及卡接定位机构等之间的配合,使用时,通过动力机构带动离心筒转动,以满足浓缩作业的需要;在离心筒转动的过程通过卡接定位机构将收集框固定在离心筒上,此时能够自动将收集框与离心筒牢固固定,有效解决了传统收集部件因离心力作用易松动或拆卸不便的问题,既保证了高速离心过程中收集部件的稳定性与安全性,又便于在停机后快速拆卸清理或更换收集框,提升了设备的操作便捷性与维护效率。
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Figure CN121197895B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of concentration equipment technology, specifically to a wastewater filtration and concentration device. Background Technology
[0002] In solid-liquid separation fields such as river dredging, dewatering and drying, sludge dewatering in sewage treatment plants, and fiber pulp concentration in paper mills, the high water content of the initial slurry would significantly reduce the processing capacity of the dewatering equipment if it were directly fed into the equipment. Therefore, the initial slurry is pre-shrunk before dewatering to increase the dewatering rate.
[0003] Since its invention, the concentration device has been widely used in many fields such as chemical industry, pharmaceutical production and processing industry, mineral processing industry, and sewage treatment. In the process of industrial wastewater treatment, the filtration, concentration and purification of wastewater are particularly critical and directly affect the wastewater discharge problem.
[0004] Existing technology includes a Chinese patent with authorization announcement number CN211328379U, entitled "A Filtration and Concentration Device for Wastewater Purification." This patent discloses a filtration and concentration device for wastewater purification, comprising a first power unit, a purification tank, a first filter plate, a rotating drum, a connecting plate, a second filter plate, a second power unit, a waste treatment tank, an extrusion plate, and a collection tank. A feed funnel is located at the top of the rotating drum; a drain outlet is located at the bottom of the purification tank; the rotating drum is located inside the purification tank, and the first power unit is located at the top of the purification tank; a connecting plate and multiple openings are provided on the surface of the rotating drum, and a brush is provided on the end face of the rotating drum furthest from the drum; the second filter plate is located inside the purification tank. A drain pipe is provided on the front of the purification tank; the feed end of the waste treatment tank is located between the lower end of the extrusion plate and the upper end of the waste collection tank. This patent is a multi-functional device integrating filtration, concentration, and compression, enabling timely cleaning of the filtration device and extending its service life.
[0005] For example, Chinese patent CN220878014U, entitled "A Filtration and Concentration Device for Wastewater Purification," discloses a wastewater purification filtration and concentration device, relating to the field of wastewater purification technology. It includes a fixed tank and a wastewater discharge pipe. Three ring-shaped support frames are welded to the lower outer wall of the fixed tank, and a filtration and concentration cylinder is installed inside the fixed tank. The surface of the filtration and concentration cylinder has evenly distributed filter holes. A filter hole anti-clogging mechanism is provided inside the fixed tank, and a driving mechanism is located at the top of the fixed tank. The filter hole anti-clogging mechanism includes a crushing component, a ring-shaped brush, a reciprocating slider, a guide block, and a reciprocating lead screw. In the filter hole anti-clogging mechanism designed in this patent, during the high-speed rotation of the filtration and concentration cylinder, some larger impurities are thrown onto the spiral crushing blades and thoroughly crushed. Then, the reciprocating ring-shaped brush effectively cleans the filter holes on the surface of the filtration and concentration cylinder, resulting in a better anti-clogging effect.
[0006] Existing technologies, including the aforementioned patents, can meet the concentration requirements to a certain extent. However, when samples are subjected to centrifugal force, they tend to adhere to the inner wall of the centrifuge tube. To facilitate centrifugation, the centrifuge tube is typically designed in a conical shape, allowing the sample to move upwards along the inner wall as the tube rotates. The concentrated sample is then collected, hence the inclusion of a collection component on the inner side of the extended end. However, in practical use, fixing the collection component to the centrifuge tube with bolts makes installation and removal inconvenient; conversely, if a movable design is used, the stability of the collection component under centrifugal force cannot be guaranteed, presenting certain shortcomings. Summary of the Invention
[0007] The purpose of this invention is to provide a wastewater filtration and concentration device to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, the present invention provides the following technical solution: a wastewater filtration and concentration device, comprising a device body and a centrifuge cylinder rotatably connected inside the device body. Multiple separation holes are provided on the periphery of the centrifuge cylinder. A collection frame is installed on the centrifuge cylinder, and a locking and positioning mechanism is provided between the collection frame and the centrifuge cylinder. A power mechanism is provided between the collection frame and the centrifuge cylinder. When the power mechanism drives the centrifuge cylinder to rotate inside the device body for concentration operations, the locking and positioning mechanism fixes the collection frame to the centrifuge cylinder.
[0009] Furthermore, a mounting platform is fixedly connected to the centrifuge cylinder, and the snap-fit positioning mechanism includes multiple snap-fit components disposed between the collection frame and the mounting platform.
[0010] Furthermore, the snap-fit component includes a snap-fit block, a connecting plate is fixedly connected to the snap-fit block, and a snap-fit groove and a through groove are provided on the mounting platform, with the snap-fit groove and the through groove being in communication.
[0011] Furthermore, the collection frame is provided with a number of pressure-applying parts that are the same as the number of snap-fit parts. Each pressure-applying part includes a connecting rod that is fixedly connected to the connecting plate and is slidably connected to the collection frame; and a counterweight is fixedly connected to the connecting rod.
[0012] Furthermore, the bottom of the collection frame is provided with an installation groove, the connecting plate is slidably connected to the installation groove, and a reset spring is also provided between the connecting plate and the installation groove.
[0013] Furthermore, the collection frame is provided with a feeding channel and a storage space, and the feeding channel and the storage space are connected.
[0014] Furthermore, the centrifuge cylinder is cone-shaped and is connected to the feed channel.
[0015] Furthermore, the power mechanism includes a servo motor installed inside the equipment body, and the centrifuge cylinder is rotatably connected to the equipment body via a rotating rod, and the servo motor drive shaft and the rotating rod are connected by a synchronous transmission component.
[0016] Furthermore, the synchronizing element includes a first synchronizing wheel mounted on a rotating rod, and a second synchronizing wheel disposed on a servo motor drive shaft, wherein the first synchronizing wheel and the second synchronizing wheel are connected by a synchronous belt drive.
[0017] Furthermore, the device body is provided with a liquid outlet channel, and a valve is installed on the liquid outlet channel.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: The wastewater filtration and concentration equipment, through the cooperation between the equipment body, centrifuge drum, collection frame, power mechanism and snap-fit positioning mechanism, etc., when in use, the power mechanism drives the centrifuge drum to rotate to meet the needs of concentration operation; during the rotation of the centrifuge drum, the snap-fit positioning mechanism fixes the collection frame on the centrifuge drum, which can automatically and firmly fix the collection frame to the centrifuge drum, effectively solving the problem that traditional collection components are easy to loosen or difficult to disassemble due to centrifugal force. It not only ensures the stability and safety of the collection components during high-speed centrifugation, but also facilitates quick disassembly, cleaning or replacement of the collection frame after shutdown, improving the ease of operation and maintenance efficiency of the equipment. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0020] Figure 1 This is a schematic diagram of the overall structure provided for an embodiment of the present invention; Figure 2 This is a schematic diagram of the installation method of the drive mechanism provided in an embodiment of the present invention; Figure 3 This is a schematic diagram of the hidden state structure of the device body provided in an embodiment of the present invention; Figure 4 This is a schematic diagram of the device body in a hidden state as provided in an embodiment of the present invention; Figure 5 This is a schematic diagram of a centrifuge cylinder structure provided in an embodiment of the present invention; Figure 6 A top view of a centrifuge cylinder provided in an embodiment of the present invention; Figure 7 Here is a schematic diagram of the structure viewed along section AA in section 6; Figure 8This is a schematic diagram of the mounting method of the snap-fit device provided in an embodiment of the present invention; Figure 9 This is a schematic diagram of the structure of the snap-fit device installed inside the collection frame according to an embodiment of the present invention; Figure 10 This is a schematic diagram of another view of the collection frame structure provided in an embodiment of the present invention; Figure 11 This is a schematic diagram of the cross-sectional structure of the collection frame provided in an embodiment of the present invention; Figure 12 This is a schematic diagram showing the connection state between the snap-fit component and the pressure-applying part according to an embodiment of the present invention; Figure 13 This is a schematic diagram of the mounting platform structure provided in an embodiment of the present invention; Figure 14 This is a cross-sectional view of the mounting platform provided in an embodiment of the present invention.
[0021] Explanation of reference numerals in the attached drawings: 1. Equipment body; 2. Centrifuge cylinder; 21. Separation hole; 3. Collection frame; 31. Feed channel; 32. Storage space; 4. Power mechanism; 41. Servo motor; 42. Rotating rod; 43. Synchronizing component; 5. Mounting platform; 6. Snap-fit component; 61. Snap-fit block; 62. Connecting plate; 63. Snap-fit groove; 64. Through groove; 65. Mounting groove; 7. Pressurizing part; 71. Counterweight; 72. Connecting rod; 73. Return spring; 8. Liquid outlet channel. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1-14 The present invention provides a technical solution: a wastewater filtration and concentration device, including a device body 1 and a centrifuge cylinder 2 rotatably connected inside the device body 1. The centrifuge cylinder 2 has multiple separation holes 21 on its periphery. A collection frame 3 is installed on the centrifuge cylinder 2. A snap-fit positioning mechanism is provided between the collection frame 3 and the centrifuge cylinder 2. A power mechanism 4 is provided between the collection frame 3 and the centrifuge cylinder 2. When the power mechanism 4 drives the centrifuge cylinder 2 to rotate inside the device body 1 to perform concentration operations, the snap-fit positioning mechanism fixes the collection frame 3 and the centrifuge cylinder 2.
[0024] Specifically, the wastewater filtration and concentration equipment includes a main body 1 and a centrifuge cylinder 2 rotatably connected inside the main body 1. Multiple separation holes 21 are formed on the periphery of the centrifuge cylinder 2, allowing centrifugation to occur through these holes as the cylinder rotates. More specifically, a filter membrane is installed on the inner wall of the centrifuge cylinder 2; this is a common technique in centrifugation and will not be elaborated upon here. A collection frame 3 is installed on the centrifuge cylinder 2 to collect the concentrated sample. A locking and positioning mechanism is provided between the collection frame 3 and the centrifuge cylinder 2, improving the stability of the collection frame 3 during high-speed rotation of the centrifuge cylinder 2 and enhancing its effectiveness. A power mechanism 4 is installed between the collection frame 3 and the centrifuge cylinder 2, providing power for the high-speed rotation of the centrifuge cylinder 2. When the power mechanism 4 drives the centrifuge cylinder 2 to rotate inside the main body 1 for concentration, the locking and positioning mechanism secures the collection frame 3 to the centrifuge cylinder 2. During operation, wastewater enters the centrifuge drum 2, and the power mechanism 4 drives the centrifuge drum 2 to rotate at high speed. Centrifugal force causes the liquid to be discharged through the separation hole 21, while the solids are thrown against the drum wall and move upwards. The collection frame 3 is automatically fixed to the centrifuge drum 2 during centrifugation through a snap-fit positioning mechanism, thereby collecting the concentrated solid material. During the rotation of the centrifuge drum 2, the snap-fit positioning mechanism secures the collection frame 3 to the centrifuge drum 2, effectively solving the problem of traditional collection components being prone to loosening or difficult to disassemble due to centrifugal force. This ensures the stability and safety of the collection components during high-speed centrifugation and facilitates quick disassembly, cleaning, or replacement of the collection frame 3 after shutdown, improving the ease of operation and maintenance efficiency of the equipment.
[0025] In the embodiments provided by this invention, a mounting platform 5 is fixedly connected to the centrifuge cylinder 2, and the snap-fit positioning mechanism includes multiple snap-fit parts 6 disposed between the collection frame 3 and the mounting platform 5. Specifically, the mounting platform 5 is fixed to the centrifuge cylinder 2, and the snap-fit positioning mechanism consists of multiple snap-fit parts 6 distributed between the collection frame 3 and the mounting platform 5. The connection and fixation between the collection frame 3 and the centrifuge cylinder 2 are achieved through the mechanical cooperation of the snap-fit parts 6. The distributed connection of multiple snap-fit parts 6 enhances the connection strength and uniformity between the collection frame 3 and the centrifuge cylinder 2, prevents shaking or detachment caused by uneven centrifugal force, and improves the stability and safety of equipment operation.
[0026] In the embodiments provided by this invention, the locking component 6 includes a locking block 61, on which a connecting plate 62 is fixedly connected. The mounting platform 5 has a locking groove 63 and a through groove 64, which are in communication. The mounting platform 5 has the locking groove 63 and the through groove 64. The locking block 61 is inserted into the through groove 64 via the connecting plate 62 and engages with the locking groove 63, achieving mechanical locking. When the centrifuge cylinder 2 is not rotating, the locking block 61 will naturally fall into the through groove 64, allowing for free disassembly and installation of the collection frame 3.
[0027] In the embodiments provided by this invention, the collection frame 3 is provided with a number of pressure-applying parts 7 equal to the number of snap-fit parts 6. Each pressure-applying part 7 includes a connecting rod 72 fixedly connected to the connecting plate 62, and the connecting rod 72 is slidably connected to the collection frame 3. A counterweight 71 is fixedly connected to the connecting rod 72. Under the action of centrifugal force, the counterweight 71 pulls the connecting rod 72, making the snap-fit part 61 more tightly snap into the snap-fit groove 63. By utilizing centrifugal force to automatically enhance the tightness of the snap-fit, it can automatically lock during high-speed rotation without external operation, which not only improves the reliability of the connection but also simplifies the structural design.
[0028] In the embodiment provided by the present invention, the bottom of the collection frame 3 is provided with an installation groove 65, the connecting plate 62 is slidably connected to the installation groove 65, and a return spring 73 is also provided between the connecting plate 62 and the installation groove 65. The bottom of the collection frame 3 is provided with an installation groove 65, the connecting plate 62 slides in the installation groove 65, and the return spring 73 pushes the connecting plate 62 to reset in the non-centrifugal state, so that the locking block 61 disengages from the locking groove 63. That is, when the centrifuge cylinder 2 is not rotating, the locking block 61 will naturally fall into the through groove 64, so that the collection frame 3 can be freely disassembled and installed.
[0029] In the embodiments provided by the present invention, the collection frame 3 is provided with a feeding channel 31 and a storage space 32, and the feeding channel 31 and the storage space 32 are connected. Wastewater enters the storage space 32 through the feeding channel 31, and the solid materials are separated and stored in the storage space 32 under centrifugal action, avoiding blockage and leakage, and improving the concentration efficiency and collection capacity.
[0030] In the embodiments provided by the present invention, the centrifuge cylinder 2 is conical in shape and is connected to the feed channel 31 and the feed channel 31 of the collection frame 3. When rotating, the solid moves upward along the conical surface and enters the collection frame 3. At the same time, the conical structure uses centrifugal force to naturally guide the solid material to move upward, which improves the separation efficiency and collection effect, while reducing material residue and cleaning difficulty.
[0031] In the embodiments provided by this invention, the power mechanism 4 includes a servo motor 41 installed inside the equipment body 1, and the centrifuge cylinder 2 is rotatably connected to the equipment body 1 via a rotating rod 42. The drive shaft of the servo motor 41 and the rotating rod 42 are connected by a synchronous component 43. The synchronous component 43 includes a first synchronous pulley mounted on the rotating rod 42 and a second synchronous pulley mounted on the drive shaft of the servo motor 41. The first and second synchronous pulleys are connected by a synchronous belt drive. Using the servo motor 41 and synchronous transmission ensures smooth power transmission, precise control, and adaptability to different speed requirements, improving the adaptability and energy efficiency of the equipment. Furthermore, the synchronous belt drive has a simple structure, low noise, convenient maintenance, high transmission efficiency, and good buffering and overload protection capabilities.
[0032] In the embodiments provided by the present invention, the device body 1 is provided with a liquid outlet channel 8, and a valve is installed on the liquid outlet channel 8. The concentrated liquid is discharged through the liquid outlet channel 8, and the valve controls the discharge process.
[0033] It should be noted that all electrical equipment involved in this application can be powered by a storage battery or an external power source, and this application is equipped with a control system for controlling the operation of the entire equipment.
[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0035] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wastewater filtration and concentration device, comprising a device body (1) and a centrifuge cylinder (2) rotatably connected inside the device body (1), wherein a plurality of separation holes (21) are provided on the periphery of the centrifuge cylinder (2), characterized in that: A collection frame (3) is installed on the centrifuge tube (2), and a snap-fit positioning mechanism is provided between the collection frame (3) and the centrifuge tube (2); A power mechanism (4) is provided between the collection frame (3) and the centrifuge tube (2); When the power mechanism (4) drives the centrifuge tube (2) to rotate inside the equipment body (1) to carry out concentration operations, the locking and positioning mechanism fixes the collection frame (3) to the centrifuge tube (2); A mounting platform (5) is fixedly connected to the centrifuge tube (2), and the snap-fit positioning mechanism includes multiple snap-fit parts (6) disposed between the collection frame (3) and the mounting platform (5). The snap-fit component (6) includes a snap-fit block (61), a connecting plate (62) is fixedly connected to the snap-fit block (61), and a snap-fit groove (63) and a through groove (64) are provided on the mounting platform (5), and the snap-fit groove (63) and the through groove (64) are connected. The collection frame (3) is provided with a number of pressure-applying parts (7) that are the same as the number of snap-fit parts (6). The pressure-applying part (7) includes a connecting rod (72) fixedly connected to the connecting plate (62), and the connecting rod (72) is slidably connected to the collection frame (3). A counterweight (71) is fixedly connected to the connecting rod (72). The bottom of the collection box (3) is provided with an installation groove (65), the connecting plate (62) is slidably connected to the installation groove (65), and a reset spring (73) is also provided between the connecting plate (62) and the installation groove (65).
2. The wastewater filtration and concentration equipment according to claim 1, characterized in that: The collection box (3) is provided with a feeding channel (31) and a storage space (32), and the feeding channel (31) and the storage space (32) are connected.
3. The wastewater filtration and concentration equipment according to claim 2, characterized in that: The centrifuge cylinder (2) is cone-shaped and is connected to the feed channel (31).
4. The wastewater filtration and concentration equipment according to claim 1, characterized in that: The power mechanism (4) includes a servo motor (41) installed inside the equipment body (1), and the centrifuge tube (2) is rotatably connected to the equipment body (1) through a rotating rod (42), and the drive shaft of the servo motor (41) and the rotating rod (42) are connected by a synchronous component (43).
5. The wastewater filtration and concentration equipment according to claim 4, characterized in that: The synchronizing element (43) includes a first synchronizing wheel mounted on the rotating rod (42) and a second synchronizing wheel mounted on the drive shaft of the servo motor (41). The first synchronizing wheel and the second synchronizing wheel are connected by a synchronous belt drive.
6. The wastewater filtration and concentration equipment according to claim 1, characterized in that: The device body (1) is provided with a liquid outlet channel (8), and a valve is installed on the liquid outlet channel (8).
Citation Information
Patent Citations
Filtering and concentrating equipment for sewage purification
CN211328379U
Filtering and concentrating equipment for sewage purification
CN220878014U
Sewage pathogen concentration device
CN119929971A
Sludge dehydrating system
JP2014144428A