一种高储油性能高寿命钢丝绳

By designing a composite fiber core, a steel wire mesh layer, and a protective layer, the problems of oil storage performance and wear resistance of steel wire ropes under high loads and complex environments are solved, achieving stable storage of lubricating oil and long service life of steel wire ropes.

CN121205017BActive Publication Date: 2026-07-17JIANGSU SAFETY STEEL WIRE ROPE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU SAFETY STEEL WIRE ROPE
Filing Date
2025-09-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing wire ropes have insufficient oil storage capacity, poor wear resistance, and limited service life under high load and complex environments. Traditional protective layers are difficult to balance wear resistance and adhesion, resulting in easy loss of lubricating oil and wear on the fiber core and wire surface.

Method used

The design incorporates a composite fiber core, a steel wire mesh layer, and a protective layer. It also utilizes a modified epoxy resin layer, a flexible layer, and a wear-resistant layer. Through a multi-layer structure and microporous channel design, it improves oil storage performance and wear resistance, thereby enhancing the overall structural stability and service life of the steel wire rope.

Benefits of technology

It significantly improves the oil storage performance, wear resistance and service life of wire ropes, ensures stable storage and slow release of lubricating oil, reduces friction noise, and improves reliability and durability under complex working conditions.

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Abstract

本发明提供一种高储油性能高寿命钢丝绳,其包含的复合纤维内芯的第一纤维束由超高分子量聚乙烯纤维和芳纶纤维按5:2编制而成,强度高、柔韧性好,可承受拉伸、弯曲及扭转负荷,外覆聚丙烯纤维层能吸收油脂。复合钢丝绳股纤维芯由聚酯纤维与聚丙烯纤维按3:7混纺而成,可储存并缓释油脂,环形交错的中钢丝与第二纤维束提高承载力与抗弯性,最外层钢丝压实包捻增强结构紧密性和耐用性。第一改性环氧树脂、第二改性环氧树脂层保护油脂并通过微孔通道提供持续润滑,第三改性环氧树脂层密封防护,而柔性层为第三改性环氧树脂层提供缓冲并提升钢丝绳耐压与降噪性能,最外层耐磨层增强表面耐磨性。因此该钢丝绳兼具高储油、耐磨、耐压和长寿命特性。
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