一种用于平板基纸打浆度优化的控制系统和方法

By integrating a beating degree sensor and a fiber morphology analyzer for dual-dimensional monitoring and multi-variable coordinated control, the problem of unstable beating degree control in flat base paper production was solved, and the performance uniformity and reliability of the finished paper were improved.

CN121209362BActive Publication Date: 2026-07-17ELECTRIC POWER RES INST CHINA SOUTHERN POWER GRID CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ELECTRIC POWER RES INST CHINA SOUTHERN POWER GRID CO LTD
Filing Date
2025-09-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current production process of flat base paper, the control of beating degree relies on a single variable and lacks the synergistic optimization of multiple process variables, resulting in unstable performance of finished paper and difficulty in meeting the uniformity and long-term reliability requirements of high-voltage insulation materials.

Method used

By integrating a freeness sensor and a fiber morphology analyzer, dual-dimensional monitoring is achieved. Through multi-variable collaborative regulation, freeness data and fiber morphology information are collected in real time. Combined with the data analysis module and the control module, synchronous closed-loop control is performed to precisely regulate the beating degree.

Benefits of technology

It achieves stable control of the beating degree within the target range of 65°SR to 85°SR, improves the electrical insulation strength and mechanical property uniformity of the finished paper, as well as the fiber distribution uniformity, and can correct deviations in the beating process in real time and predictively regulate the fiber brooming trend.

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Abstract

本申请涉及造纸技术领域,具体公开了一种用于平板基纸打浆度优化的控制系统和方法。该系统以“双维度监测、多变量协同调控”为核心,通过集成打浆度传感器与纤维形态分析仪等实现并行监测,同时对检测数据进行融合计算,并在此基础上对打浆浓度、打浆压力及打浆有效功率实施同步闭环控制,最终实现纤维分丝帚化过程的精细化调控。本申请提供的方法可将打浆度稳定控制在65°SR至85°SR的目标区间,同时实现了以下两大性能的提升:一是使纤维分布均匀,二是显著提升成品纸张的电气绝缘强度与力学性能均匀性。因此本申请解决了现有的造纸打浆工艺针对浆度参数难以实现高精度、动态化、精细化调控的技术瓶颈。
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