Green tree pulverization recycling system
Patent Information
- Application Number
- CN202511705385.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-11-20
AI Technical Summary
[0003]本发明提供一种绿色树木粉碎回收系统,可以有效解决上述背景技术中提出的目前的树木粉碎回收系统,在进行树木的粉碎回收过程中,无法有效兼容不同尺寸的树木输送工作,容易因待回收树木的尺寸偏差产生卡顿阻塞以及空转现象,造成无效传送和系统破损,同时需要附加额外电气设备进行杂物筛分,同步性欠佳,不仅对待回收树木携带的杂物的去处效果得不到保证,容易加剧系统磨损,并影响产出的木料纯净性,而且还增加了粉碎成本,节能环保性不足的问题
1、设置有浮动送料机构,通过悬架、滑块和料辊相配合,可构造弹性送料框架,加之支杆、支板、挂箱和气垫的限位支撑作用,一方面可实现浮动送料,可大幅提升料辊与待粉碎回收树木的贴合性,等效实现对待回收树木尺寸的动态补偿,弥补待回收树木间的尺寸偏差,在使料辊与树木更加契合的同时,可为待回收树木提供更加充足稳定的推送力,而其可保证树木获取充足的推送空间,不仅能够避免因树木尺寸偏差造成的卡顿堵塞现象,降低树木粉碎回收过程中的故障率,而且可有效避免因贴合性不足而造成的料辊空转打滑,保证树木推送工作的有效性,使送料工作更加流畅稳定,适应不同尺寸树木的投送工作,提升树木的粉碎回收工作的有效适用面;
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Figure CN121222535B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solid waste treatment and recycling technology, specifically a green tree crushing and recycling system. Background Technology
[0002] In the process of urban landscaping, trees are pruned, resulting in a large amount of plant debris. In many areas, the disposal methods are still limited to extensive dumping and simple crushing, without achieving resource transformation, which is a huge waste of natural resources. Therefore, developing a technical solution that can crush landscaping waste and achieve high-value resource recycling has an urgent market demand and important environmental significance. Chinese patent discloses an integrated waste recycling and treatment device for landscaping, application number: CN202122825662.0, which can fully crush green waste. However, current tree crushing and recycling systems cannot effectively accommodate the transport of trees of different sizes during the crushing and recycling process. They are prone to jamming, blockage, and idling due to size deviations in the trees to be recycled, resulting in ineffective transport and system damage. In addition, additional electrical equipment is required for screening of debris, and the synchronization is poor. Not only is the disposal of debris carried by the trees to be recycled not guaranteed, but it is also easy to accelerate system wear and affect the purity of the produced wood. Furthermore, it increases crushing costs and is not energy-saving or environmentally friendly. Summary of the Invention
[0003] This invention provides a green tree crushing and recycling system that effectively solves the problems of existing tree crushing and recycling systems mentioned in the background art. These systems cannot effectively accommodate the conveying of trees of different sizes during the crushing and recycling process. They are prone to jamming, blockage, and idling due to size deviations of the trees to be recycled, resulting in ineffective conveying and system damage. In addition, they require additional electrical equipment for screening impurities, which is not synchronized well. This not only fails to guarantee the disposal of impurities carried by the trees to be recycled, but also easily aggravates system wear and affects the purity of the produced wood. Furthermore, it increases crushing costs and is not energy-saving or environmentally friendly.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a green tree crushing and recycling system, comprising a machine body, wherein a floating feeding mechanism is installed inside the machine body; The floating feeding mechanism includes a suspension; A suspension is slidably installed inside the machine body. A slider is slidably installed on one side of the suspension. A material roller is rotatably installed on the side of the slider. A support rod is installed at the bottom of the slider. A support plate is installed at the bottom of the support rod. A hanging box is installed at the bottom of the suspension corresponding to the position of the support plate. A rotating box is symmetrically installed on the side of the hanging box. A through pipe is connected to the top and bottom of the rotating box. A rotating wheel is rotatably installed inside the rotating box. A camshaft is installed at the end of the rotating wheel. A screen plate is rotatably installed on the other side of the suspension side face. A guide box is installed on both sides of the screen plate on the side face of the machine body. A filter box is installed on the side face of the guide box. An air cushion is installed at the bottom of the hanging box. Air ducts are connected to both sides of the bottom of the air cushion. A check valve is installed at the end of the air duct. Several guide rollers are equidistantly and evenly rotatably installed on one side of the suspension. The material roller and the guide roller are driven by a drive structure. An integrated crushing mechanism is installed on the other side of the suspension.
[0005] Preferably, the mesh plate is located between the guide roller and the material roller, and only the end of the mesh plate near the guide roller is hinged to the suspension.
[0006] Preferably, a grid plate is embedded in the end face of the guide box, the filter box is filled with filter sponge and activated carbon, and the filter box is connected to the guide box. The air cushion is connected to the filter boxes on the two guide boxes through air ducts on both sides, and the check valves at the ends of the two air ducts flow in opposite directions.
[0007] Preferably, a bottom frame is installed on the side end face of the machine body at the bottom position of the suspension and guide box, and the end face of the mesh plate gradually decreases from the guide roller side to the material roller side.
[0008] Preferably, the slider is fixedly connected to the machine body, the support plate is slidably installed inside the hanging box, and the hanging box is filled with hydraulic fluid on both sides of the support plate. The space inside the hanging box on both sides of the support plate is connected to the rotating box through the through pipes on both sides of the rotating box. The camshaft is located at the bottom of the openable end of the mesh plate, and the end face area of the support plate is larger than the inclined surface area of the rotating wheel.
[0009] Preferably, the integrated crushing mechanism includes a guide seat; Inside the machine body, a guide seat is installed on the other side of the suspension. A crushing roller is rotatably installed on the top of the guide seat side end face. A screen is installed on the guide seat side end face outside the crushing roller. A pulverizing roller is rotatably installed on the bottom of the guide seat side end face. The drive structure is a motor, which is installed at one end of the pulverizing roller. An impeller is installed at the other end of the pulverizing roller. A wheel housing is installed on the guide seat side end face corresponding to the impeller position. A filter head is installed in the middle of the side end face of the wheel housing. An air guide pipe is connected to the top of the outer curved surface of the wheel housing. A flow divider box is installed at the end of the air guide pipe. A connecting pipe is connected to one side of the top of the flow divider box. Several filter screens are embedded and installed at equal angles along the circumference at the position corresponding to the crushing roller on the inner arc surface of the guide seat. A guide groove is opened at the bottom of the inner wall of the flow divider box. A plug is slidably installed inside the flow divider box. A lead screw is embedded and rotatably installed at the end of the flow divider box. A side outlet pipe is connected to the other side of the top of the flow divider box. A drive wheel is mounted on the outer wall of the motor output shaft, a driven wheel is mounted on the end of the crushing roller, a synchronous wheel is mounted on the end of the material roller, and a connecting wheel is mounted on the end of the guide roller. A toothed chain is sleeved on the outer side of the drive wheel, driven wheel, synchronous wheel, and connecting wheel.
[0010] Preferably, the screen is located between the crushing roller and the grinding roller, and the grinding roller is composed of an inner spiral blade and an outer spiral blade, with the inner spiral blade and the outer spiral blade having opposite spiral directions.
[0011] Preferably, the diversion box is connected to the inner cavity of the guide seat through a connecting pipe, and the diversion box is connected to the guide box on one side of the suspension through a side outlet pipe. The airflow direction of the check valve connected to the guide box is from the air cushion to the air duct. The filter head is filled with activated carbon. The inner diameter of the connecting pipe is exactly the same as the inner diameter of the side outlet pipe, and the plug can simultaneously block half of the flow openings of the connecting pipe and the side outlet pipe.
[0012] Preferably, a hopper is installed on the outer wall of the guide seat at a position obliquely above the crushing roller, and a material pipe is rotatably installed on the inclined surface of the machine body corresponding to the hopper position. The hopper and the filter screen are respectively located on both sides of the crushing roller, and the opening of the hopper is directly opposite the filter screen.
[0013] Preferably, the drive wheel, driven wheel, synchronous wheel, and connecting wheel are all connected by meshing teeth with a toothed chain. The dimensions of the driven wheel, synchronous wheel, drive wheel, and connecting wheel decrease sequentially. A transmission wheel is installed at the other end of the guide roller. A transmission belt is sleeved on the outside of the transmission wheel. The transmission wheels at the ends of each guide roller are connected by meshing teeth with the transmission belt. The motor input terminal is electrically connected to the external power supply output terminal.
[0014] Compared with the prior art, the advantages of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use; 1. Equipped with a floating feeding mechanism, the flexible feeding frame is constructed through the cooperation of suspension, slider, and material roller. With the limiting support of support rods, support plates, hanging boxes, and air cushions, floating feeding can be achieved, which can greatly improve the fit between the material roller and the tree to be crushed and recycled. This is equivalent to achieving dynamic compensation for the size of the tree to be recycled, making up for the size deviation between the trees. While making the material roller fit the tree better, it can provide a more sufficient and stable pushing force for the tree to be recycled. It can ensure that the tree has enough pushing space, which can not only avoid the jamming and blockage caused by the size deviation of the tree, reducing the failure rate in the tree crushing and recycling process, but also effectively avoid the material roller from spinning and slipping due to insufficient fit, ensuring the effectiveness of the tree pushing work, making the feeding work smoother and more stable, adapting to the feeding of trees of different sizes, and improving the effective applicability of tree crushing and recycling work. On the other hand, the system can effectively utilize the dynamic lifting mechanism of the suspension and the elastic support of the air cushion to reverse the rigid compressive force of the trees to be recycled. This not only works in conjunction with the support rods, support plates, and hanging boxes to effectively cause the screen to vibrate at low frequencies, causing lightweight debris such as grass clippings and leaves to detach, effectively ensuring the purity of the crushed and recycled wood, but also works in conjunction with the rotating box, through pipe, rotating wheel, and camshaft to cause the screen to vibrate at high frequencies, effectively removing debris such as gravel and iron filings carried by the trees to be crushed. While further improving the purity of the crushed and recycled wood, this system effectively avoids jamming and wear caused by hard debris, further ensuring the stability and effective service life of the tree crushing and recycling system. Through the combination of the guide box, filter box, air cushion, air duct, check valve, and grid plate, the elastic support force of the air cushion and the rigid compressive force of the trees can be combined to achieve directional airflow transport and traction. It can also work in conjunction with the guide roller and bottom frame to achieve directional collection of debris, improving the debris removal effect while preventing debris from scattering and enhancing environmental friendliness.
[0015] 2. Equipped with an integrated crushing mechanism, the guide seat, crushing roller, screen, and crushing roller work together to form a two-stage linkage crushing mechanism. Combined with the synchronous transmission of the drive wheel, driven wheel, synchronous wheel, connecting wheel, and toothed chain, this not only effectively improves the compatibility between the pushing and crushing of the trees to be recycled, making the connection between the two stages more stable, efficient, timely, and reliable, but also simultaneously enhances the synchronicity and effectiveness of the feeding and crushing operations. This significantly reduces system malfunctions and blockages caused by discontinuous connections, effectively improving the efficiency of tree crushing and recycling while further ensuring the effective service life of the system. Furthermore, the rotational speed and torque of the crushing and crushing rollers can be adaptively adjusted to simultaneously meet the impact force requirements of initial crushing and the shear stress requirements of further crushing, significantly reducing the crushing burden. By combining impeller, filter head, wheel housing, air guide pipe, diversion box, side outlet pipe, connecting pipe, filter screen, and guide groove, a synchronous diversion and conversion structure can be formed. This structure can further convert and utilize the driving force provided by the motor. In addition, the limiting and adjusting functions of the stopper block and lead screw can not only assist in screening the degree of wood pulverization, but also effectively achieve the limited control of the size of the pulverized wood, thereby flexibly meeting the needs of different degrees of wood pulverization, improving the convenience of secondary utilization of pulverized wood, and further enhancing the flexibility and effective applicability of the system. Moreover, it can guide the pulverized wood in a directional manner, avoiding wood blockage and accumulation, preventing debris from scattering everywhere, and at the same time achieving auxiliary cooling, making the pulverization and recycling work more durable and efficient, further ensuring the stability of the system. It can also provide auxiliary wind power drive for the screening of impurities, further improving the screening and removal effect of impurities.
[0016] In summary, this system, during the crushing and recycling of trees, not only enables floating feeding and dynamic compensation for dimensional deviations in the wood to be recycled, improving the compatibility of feeding with wood of different sizes and expanding the system's compatibility and adaptability while enhancing the effectiveness of tree conveying, but also utilizes the hard compressive force exerted by the trees on the system to form a composite screening of high-frequency low-amplitude and low-frequency high-amplitude materials. This effectively removes impurities carried by the trees, reduces system wear, and improves the purity of the produced wood, making tree recycling more environmentally friendly and efficient. Furthermore, it enables two-stage linkage crushing of trees, reducing the crushing burden while flexibly limiting the degree of crushing to meet the processing needs of different specifications, thus expanding its adaptability. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0018] In the attached diagram: Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the roller mounting structure of the present invention; Figure 3 This is a schematic diagram of the crushing roller installation structure of the present invention; Figure 4 This is a schematic diagram of the mesh plate installation structure of the present invention; Figure 5 This is a schematic diagram of the floating feeding mechanism of the present invention; Figure 6 This is a schematic diagram of the support plate installation structure of the present invention; Figure 7 This is a schematic diagram of the guide seat mounting structure of the present invention; Figure 8 This is a schematic diagram of the crushing roller installation structure of the present invention; Figure 9 This is a schematic diagram of the plug installation structure of the present invention; The diagram is labeled as follows: 1. Machine body; 11. Hopper; 12. Material pipe; 20. Floating feeding mechanism; 201. Suspension; 202. Slider; 203. Material roller; 204. Support rod; 205. Support plate; 206. Hanging box; 207. Rotary box; 208. Through pipe; 209. Rotary wheel; 210. Camshaft; 211. Mesh plate; 212. Guide box; 213. Filter box; 214. Air cushion; 215. Air duct; 216. Check valve; 217. Grating plate; 218. Guide roller; 219. Base frame; 30. Integrated crushing mechanism; 301. Guide seat; 302. Crushing roller; 303. Screen; 304. Crushing roller; 305. Motor; 306. Impeller; 307. Wheel housing; 308. Air guide pipe; 309. Diverter box; 310. Connecting pipe; 311. Filter screen; 312. Guide groove; 313. Plug; 314. Lead screw; 315. Side outlet pipe; 316. Drive wheel; 317. Driven wheel; 318. Synchronous wheel; 319. Connecting wheel; 320. Toothed chain; 321. Filter head; 31. Drive wheel; 32. Drive belt. Detailed Implementation
[0019] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0020] Example: Figure 1-9 As shown, the present invention provides a technical solution, a green tree crushing and recycling system, including a body 1, and a floating feeding mechanism 20 installed inside the body 1; The floating feeding mechanism 20 includes a suspension 201; Inside the body 1, a suspension 201 is slidably installed. A slider 202 is slidably installed on one side of the suspension 201. A material roller 203 is rotatably installed on the side of the slider 202. A support rod 204 is installed at the bottom of the slider 202. A support plate 205 is installed at the bottom of the support rod 204. A hanging box 206 is installed at the bottom of the suspension 201 corresponding to the position of the support plate 205. A rotating box 207 is symmetrically installed on the side of the hanging box 206. A through pipe 208 is connected to the top and bottom of the rotating box 207. A rotating wheel 209 is rotatably installed inside the rotating box 207. A camshaft 210 is installed at the end of the rotor 209, and a screen plate 211 is rotatably installed on the other side of the side face of the suspension 201. The slider 202 is fixedly connected to the machine body 1. The support plate 205 is slidably installed inside the hanging box 206, and the inside of the hanging box 206 is filled with hydraulic fluid on both sides of the support plate 205. The space inside the hanging box 206 on both sides of the support plate 205 is connected to the rotating box 207 through the through pipes 208 on both sides of the rotating box 207. The camshaft 210 is located at the bottom of the end of the screen plate 211 that can be opened and closed. The end face area of the support plate 205 is larger than the inclined surface area of the rotor 209 to achieve double composite screening. A guide box 212 is installed on the side end face of the machine body 1 at the position on both sides of the screen plate 211. A filter box 213 is installed on the side end face of the guide box 212. An air cushion 214 is installed at the bottom end of the hanging box 206. Air pipes 215 are connected to both sides of the bottom end of the air cushion 214. A check valve 216 is installed at the end of the air pipe 215. Several guide rollers 218 are equidistantly and evenly rotated on one side of the suspension 201. The material roller 203 and the guide rollers 218 are both driven by a drive structure. An integrated crushing mechanism 30 is installed on the other side of the suspension 201. The screen plate 211 is located between the guide rollers 218 and the material rollers 203. Only the end of the screen plate 211 near the guide rollers 218 is hinged to the suspension 201 for auxiliary feeding to promote the separation of impurities. A grid plate 217 is embedded in the end face of the guide box 212. The filter box 213 is filled with filter sponge and activated carbon, and the filter box 213 is connected to the guide box 212. The air cushion 214 is connected to the filter box 213 on the two guide boxes 212 through the air pipes 215 on both sides. The check valves 216 at the ends of the two air pipes 215 have opposite flow directions to achieve synchronous screening of impurities. A bottom frame 219 is installed on the end face of the machine body 1 at the position of the suspension 201 and the bottom of the guide box 212. The end face of the screen plate 211 gradually decreases from the guide roller 218 side to the material roller 203 side to improve the compatibility and adaptability of impurity screening with feeding operation. The integrated crushing mechanism 30 includes a guide seat 301; Inside the machine body 1, a guide seat 301 is installed on the other side of the suspension 201. A crushing roller 302 is rotatably mounted on the top of the side end face of the guide seat 301. A screen 303 is installed on the side end face of the guide seat 301 outside the crushing roller 302. A pulverizing roller 304 is rotatably mounted on the bottom of the side end face of the guide seat 301. The screen 303 is located between the crushing roller 302 and the pulverizing roller 304. The pulverizing roller 304 is composed of an inner spiral blade and an outer spiral blade, and the spiral directions of the inner spiral blade and the outer spiral blade are opposite to improve the pulverizing effect. The drive structure is a motor 305, and the motor 305 is installed at one end of the pulverizing roller 304. An impeller 306 is installed at the other end of the pulverizing roller 304. A wheel housing 307 is installed on the side end face of the guide seat 301 corresponding to the position of the impeller 306. A filter head 321 is installed in the middle of the side end face of the wheel housing 307. An air guide pipe 308 is connected to the top of the outer curved surface of the wheel housing 307. A diversion box 309 is installed at the end of the air guide pipe 308. A connecting pipe 310 is connected to one side of the top of the diversion box 309. Several filter screens 311 are embedded and installed at equal angles along the circumference at the position corresponding to the crushing roller 304 on the inner arc surface of the guide seat 301. A hopper 11 is installed on the outer wall of the guide seat 301 at a position obliquely above the crushing roller 304. A material pipe 12 is rotatably installed on the inclined surface of the machine body 1 corresponding to the position of the hopper 11. The hopper 11 and the filter screens 311 are located on both sides of the crushing roller 304, and the opening of the hopper 11 is directly opposite to the filter screen 311 to improve the stability of wood discharge. A guide groove 312 is opened at the bottom of the inner wall of the diversion box 309. A plug block 313 is slidably installed inside the diversion box 309. A screw 314 is rotatably installed at the end of the diversion box 309. The top of the diversion box 309 is connected to the other side of the side outlet pipe 315. The diversion box 309 is connected to the inner cavity of the guide seat 301 through the connecting pipe 310. The diversion box 309 is connected to the guide box 212 on one side of the suspension 201 through the side outlet pipe 315. The airflow direction of the check valve 216 connected to the guide box 212 is from the air cushion 214 to the air duct 215. The filter head 321 is filled with activated carbon. The inner diameter of the connecting pipe 310 is exactly the same as the inner diameter of the side outlet pipe 315. The plug 313 can simultaneously block half of the flow openings of the connecting pipe 310 and the side outlet pipe 315 to effectively limit the degree of pulverization. A drive wheel 316 is mounted on the outer wall of the output shaft of motor 305. A driven wheel 317 is mounted on the end of crushing roller 302. A synchronous wheel 318 is mounted on the end of material roller 203. A connecting wheel 319 is mounted on the end of guide roller 218. A toothed chain 320 is sleeved on the outer side of drive wheel 316, driven wheel 317, synchronous wheel 318 and connecting wheel 319. Drive wheel 316, driven wheel 317, synchronous wheel 318 and connecting wheel 319 are all connected to toothed chain 320 through tooth meshing. The size of driven wheel 317, synchronous wheel 318, drive wheel 316 and connecting wheel 319 decreases sequentially. A transmission wheel 31 is mounted on the other end of guide roller 218. A transmission belt 32 is sleeved on the outer side of transmission wheel 31. The transmission wheels 31 at the ends of each guide roller 218 are connected to transmission belt 32 through tooth meshing. The input end of motor 305 is electrically connected to the output end of external power supply to achieve synchronous drive and improve the synchronicity of crushing operation.
[0021] The working principle and usage process of this invention: Before crushing and recycling trees, the machine body 1 can be placed in a designated location according to actual needs. During the pruning of garden trees, the machine body 1 can be fixedly placed on an external trailer for mobile recycling of tree branches and trunks. Alternatively, the machine body 1 can be fixedly installed on the ground in a designated location. After collecting the trees to be crushed, the trees to be crushed are crushed and recycled in a centralized manner. After fixing the machine body 1, the material pipe 12 can be rotated and bent to align the pipe opening with the external wood receiving device. Then, the crushing and recycling of wood can begin. During the tree crushing and recycling process, the motor 305 is started first. Under the meshing transmission of the drive wheel 316, driven wheel 317, synchronous wheel 318, connecting wheel 319 and toothed chain 320, each guide roller 218, material roller 203, crushing roller 302 and crushing roller 304 will rotate synchronously. At this time, the tree to be crushed is placed on the guide roller 218. The guide roller 218 will push the tree to be crushed along the screen plate 211 towards the material roller 203 for auxiliary pushing. At the same time, during the rotation of the material roller 203, it will further drag the tree to be crushed and send it into the chamber where the crushing roller 302 is located in the guide seat 301. During this process, as the tree to be crushed comes into contact with the material roller 203, it will simultaneously press against the suspension 201 and the material roller 203 while being dragged by the material roller 203. As a result, the suspension 201 will be pressed down relative to the material roller 203 under the pressure, opening up the gap between the suspension 201 and the material roller 203. This allows the material roller 203 to automatically adapt to the size of the tree during the pushing process of the tree to be crushed. This ensures that the material roller 203 fits the tree more closely, guaranteeing the pushing force while ensuring that the tree gets enough pushing space, making the feeding work smoother and more stable, and adapting to the feeding of trees of different sizes. During this process, under the constraints of slider 202 and support rod 204, support plate 205 remains stationary relative to material roller 203. As suspension 201 presses down, hanging box 206 slides relative to support plate 205. Consequently, the hydraulic fluid inside hanging box 206 is squeezed by support plate 205. Under the pressure of support plate 205, the hydraulic fluid inside hanging box 206 located at the top of support plate 205 enters rotating box 207 through the through pipe 208 at the top of rotating box 207, squeezing the inclined surface of rotating wheel 209 and causing rotating wheel 209 to rotate. Then, it is injected into the space inside hanging box 206 located at the bottom of support plate 205 through the through pipe 208 at the bottom of rotating box 207. Conversely, when hanging box 206 rises relative to support plate 205, hydraulic fluid flows in the opposite direction. Similarly, rotating wheel 209 will rotate under the push of hydraulic fluid. Meanwhile, since the effective pushing area of the support plate 205 is greater than the inclined force area of the roller 209, during the process of the material roller 203 pushing the tree to be crushed, as the suspension 201 moves, the roller 209 will drive the camshaft 210 to rotate at a faster speed than the material roller 203. The camshaft 210 will push the screen plate 211 at a high frequency, causing the screen plate 211 to vibrate with a small amplitude and a high frequency, so that the debris such as gravel and iron filings carried by the tree to be crushed will be shaken off and, during the rolling process along the screen plate 211, pass through the screen plate 211 and fall into the bottom frame 219. Similarly, during the process of pushing the wood to be crushed by the material roller 203, there will always be a size deviation in the wood to be crushed, whether it is different wood or different parts of the same wood. While the wood to be crushed is pressing against the suspension 201, the air cushion 214 will also provide elastic support to the suspension 201 through the hanging box 206, so that the gap between the material roller 203 and the suspension 201 always fits the wood to be crushed and adapts to the size deviation. That is, in this process, under the elastic support of the air cushion 214 and the hard compression of the wood to be crushed, as the material roller 203 rotates, the suspension 201 will rise and fall relative to the material roller 203, causing the screen plate 211 to vibrate with a large amplitude and low frequency, which will cause the light debris such as grass clippings and leaves carried by the wood to be detached. Under the hard pressure of the tree, as the suspension 201 moves back and forth relative to the material roller 203, the air cushion 214 is subjected to reverse pressure while providing elastic support, and thus it will move back and forth. During its contraction, the airflow inside will be compressed. Under the flow restriction guidance of the air duct 215 and check valve 216 on one side, the airflow will pass through the filter box 213 connected to it, enter the guide box 212 on one side of the mesh plate 211, and be discharged along the guide box 212, blowing away the loose grass clippings and leaves and other light debris, and blowing them to the guide box 212 on the other side. During the expansion of the air cushion 214, under the flow-limiting guidance of the air duct 215 and check valve 216 on the other side, it will draw air from the guide box 212 on the other side of the mesh plate 211, causing negative pressure to be generated inside the guide box 212. When light debris such as grass clippings and leaves are blown towards the guide box 212, the negative pressure will further pull them, causing the light debris such as grass clippings and leaves to fall into the guide box 212 and fall into the bottom frame 219 at the bottom. The presence of the filter box 213 can ensure that debris is not sucked into the air cushion 214, ensuring airflow stability. After the wood to be crushed is fed into the chamber where the crushing roller 302 is located inside the guide seat 301, the crushing roller 302 will initially crush the wood to be crushed as it rotates. Under the screening of the screen 303, the wood that has been initially crushed will pass through the screen 303 and fall into the chamber where the crushing roller 304 is located inside the guide seat 301. As the crushing roller 304 rotates, the crushing roller 304 will further crush the wood that has been initially crushed. During this process, under the transmission of the drive wheel 316, driven wheel 317 and toothed chain 320, since the driven wheel 317 is larger than the drive wheel 316, the crushing roller 304 will rotate at a higher speed than the crushing roller 302, while the crushing roller 302 will rotate with a greater torque than the crushing roller 304. This can effectively meet the cutting force requirements of the wood to be crushed during the initial crushing and the speed requirements of the wood after the initial crushing during further crushing, thus achieving two-stage linkage crushing. During the rotation of the crushing roller 304, the impeller 306 rotates synchronously. Under its traction, external air is filtered by the activated carbon inside the filter head 321 and enters the wheel housing 307. It then enters the distribution box 309 through the air guide pipe 308 and then enters the inner cavity of the guide seat 301 through the connecting pipe 310. It passes through the filter screen 311 and is injected into the chamber where the crushing roller 304 is located. The air blows on the crushing roller 304 to cool it down. At the same time, the air blows on the wood that has been further crushed by the crushing roller 304, so that the wood passes through the hopper 11 with the airflow and is sprayed into the external wood receiving device through the material pipe 12. During this process, the rotatable screw 314 drives the plug 313 to slide inside the diversion box 309 to change the relative opening of the flow port of the connecting pipe 310 and the flow port of the side outlet pipe 315, thereby adjusting the air volume sent into the chamber where the crushing roller 304 is located through the connecting pipe 310. According to actual needs, the size of the wood fragments blown out is controlled by the gravity difference between the crushed wood fragments. During the further crushing of the wood by the crushing roller 304, the inner spiral blade and the outer spiral blade on the crushing roller 304 will tear and cut the wood in two directions until the wood is broken to the point that it can be blown by the airflow, thus meeting the needs for different degrees of crushing. The airflow that enters the side outlet pipe 315 through the diversion box 309 will then enter the guide box 212 connected to it, where it will merge with the airflow expelled by the air cushion 214, together blowing away light debris such as grass clippings and leaves, and promoting their separation.
[0022] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A green tree crushing and recycling system, comprising a body (1), characterized in that: The floating feeding mechanism (20) is installed inside the machine body (1); The floating feeding mechanism (20) includes a suspension (201); The machine body (1) is equipped with a suspension (201) that slides inside. A slider (202) is slidably installed on one side of the suspension (201). A material roller (203) is rotatably installed on the side of the slider (202). A support rod (204) is installed at the bottom of the slider (202). A support plate (205) is installed at the bottom of the support rod (204). A hanging box (206) is installed at the bottom of the suspension (201) corresponding to the position of the support plate (205). A rotating box (207) is symmetrically installed on the side of the hanging box (206). A through pipe (208) is connected to the top and bottom of the rotating box (207). A rotating wheel (209) is rotatably installed inside the rotating box (207). A camshaft (210) is installed at the end of the rotating wheel (209). A mesh plate (211) is rotatably installed on the other side of the side face of the suspension (201). A guide box (212) is installed on the side face of the machine body (1) at the positions on both sides of the mesh plate (211). A filter box (213) is installed on the side face of the guide box (212). An air cushion (214) is installed at the bottom of the hanging box (206). Air pipes (215) are connected to both sides of the bottom of the air cushion (214). A check valve (216) is installed at the end of the air pipe (215). Several guide rollers (218) are equidistantly and evenly rotatably installed on one side of the suspension (201). The material roller (203) and the guide rollers (218) are both driven by a drive structure. An integrated crushing mechanism (30) is installed on the other side of the suspension (201). The guide box (212) has a grid plate (217) embedded in its end face. The filter box (213) is filled with filter sponge and activated carbon. The filter box (213) is connected to the guide box (212). The air cushion (214) is connected to the filter box (213) on the two guide boxes (212) through the air pipes (215) on both sides respectively. The check valves (216) at the ends of the two air pipes (215) have opposite flow directions. The slider (202) is fixedly connected to the body (1). The support plate (205) is slidably installed inside the hanging box (206). The hanging box (206) is filled with hydraulic fluid on both sides of the support plate (205). The space inside the hanging box (206) on both sides of the support plate (205) is connected to the rotating box (207) through the through pipes (208) on both sides of the rotating box (207). The camshaft (210) is located at the bottom of the opening and closing end of the mesh plate (211). The end face area of the support plate (205) is larger than the inclined surface area of the rotating wheel (209).
2. The green tree crushing and recycling system according to claim 1, characterized in that, The mesh plate (211) is located between the guide roller (218) and the material roller (203), and the mesh plate (211) is only hinged to the suspension (201) at the end closest to the guide roller (218).
3. The green tree crushing and recycling system according to claim 1, characterized in that, The bottom frame (219) is installed on the side end face of the machine body (1) at the bottom position of the suspension (201) and the guide box (212), and the end face of the mesh plate (211) gradually decreases from the side of the guide roller (218) to the side of the material roller (203).
4. The green tree crushing and recycling system according to claim 2, characterized in that, The integrated crushing mechanism (30) includes a guide seat (301); Inside the body (1), a guide seat (301) is installed on the other side of the suspension (201). A crushing roller (302) is rotatably installed on the top of the side end face of the guide seat (301). A screen (303) is installed on the side end face of the guide seat (301) outside the crushing roller (302). A crushing roller (304) is rotatably installed on the bottom of the side end face of the guide seat (301). The driving structure is a motor (305), and the motor (305) is installed at one end of the crushing roller (304). An impeller (306) is installed at the other end of the crushing roller (304). A wheel housing (307) is installed on the side end face of the guide seat (301) corresponding to the position of the impeller (306). A filter head (321) is installed in the middle of the side end face of the wheel housing (307). An air guide pipe (308) is connected to the top of the outer curved surface of the wheel housing (307). A diversion box (309) is installed at the end of the air guide pipe (308). A connecting pipe (310) is connected to one side of the top of the diversion box (309). Several filter screens (311) are embedded and installed at equal angles along the circumference at the position corresponding to the crushing roller (304) on the inner arc surface of the guide seat (301). A guide groove (312) is opened at the bottom of the inner wall of the diversion box (309). A plug block (313) is slidably installed inside the diversion box (309). A lead screw (314) is rotatably installed at the end of the diversion box (309). A side outlet pipe (315) is connected to the other side of the top of the diversion box (309). A drive wheel (316) is installed on the outer wall of the output shaft of the motor (305), a driven wheel (317) is installed at the end of the crushing roller (302), a synchronous wheel (318) is installed at the end of the material roller (203), and a connecting wheel (319) is installed at the end of the guide roller (218). A toothed chain (320) is sleeved on the outer side of the drive wheel (316), the driven wheel (317), the synchronous wheel (318), and the connecting wheel (319).
5. A green tree crushing and recycling system according to claim 4, characterized in that, The screen (303) is located between the crushing roller (302) and the crushing roller (304). The crushing roller (304) is composed of an inner spiral blade and an outer spiral blade, and the spiral directions of the inner spiral blade and the outer spiral blade are opposite.
6. A green tree crushing and recycling system according to claim 4, characterized in that, The diversion box (309) is connected to the inner cavity of the guide seat (301) through the connecting pipe (310). The diversion box (309) is connected to the guide box (212) on one side of the suspension (201) through the side outlet pipe (315). The airflow direction of the check valve (216) connected to the guide box (212) is from the air cushion (214) to the air duct (215). The filter head (321) is filled with activated carbon. The inner diameter of the connecting pipe (310) is exactly the same as the inner diameter of the side outlet pipe (315). The plug (313) can simultaneously block half of the flow openings of the connecting pipe (310) and the side outlet pipe (315).
7. A green tree crushing and recycling system according to claim 4, characterized in that, A hopper (11) is installed on the outer wall of the guide seat (301) at a position obliquely above the crushing roller (304). A material pipe (12) is rotatably installed on the inclined surface of the machine body (1) corresponding to the position of the hopper (11). The hopper (11) and the filter screen (311) are located on both sides of the crushing roller (304), and the opening of the hopper (11) is directly opposite to the filter screen (311).
8. A green tree crushing and recycling system according to claim 4, characterized in that, The drive wheel (316), driven wheel (317), synchronous wheel (318) and connecting wheel (319) are all connected to the toothed chain (320) through tooth meshing. The size of the driven wheel (317), synchronous wheel (318), drive wheel (316) and connecting wheel (319) decreases sequentially. A transmission wheel (31) is installed at the other end of the guide roller (218). A transmission belt (32) is sleeved on the outside of the transmission wheel (31). The transmission wheels (31) at the ends of each guide roller (218) are all connected to the transmission belt (32) through tooth meshing. The input end of the motor (305) is electrically connected to the output end of an external power supply.
Citation Information
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