A multi-angle flipping support device for welding auxiliary of irregular steel structures

Abstract

This invention relates to a multi-angle flipping support device for welding irregularly shaped steel structures, belonging to the field of steel structure construction technology. It includes a support base, a cable flipping mechanism, a component bearing mechanism, an auxiliary adjustment frame, and an auxiliary adjustment mechanism. The cable flipping mechanism is installed at one end of the support base, cooperating with a locking frame and multiple cable assemblies mounted on the steel component to achieve multi-angle flipping and controlled attitude adjustment of the first steel component. The component bearing mechanism is located at the other end of the support base and is used to stably support a second steel component. The auxiliary adjustment mechanism is mounted on the auxiliary adjustment frame and includes a fine-adjustment component and an attitude maintenance component. The former is used to fine-tune the component docking position, and the latter is used to maintain the stable attitude of the component during welding. This invention possesses good controllability of the flipping operation, component docking accuracy, and welding attitude maintenance capability, and is suitable for on-site welding assistance operations of various irregularly shaped steel structures.

Description

Technical Field

[0001] This invention relates to the field of steel structure construction technology, and in particular to a multi-angle flipping support device for welding auxiliary irregular steel structures. Background Technology

[0002] In steel structure engineering, especially in the welding and assembly of irregularly shaped steel components, these components often have large dimensions, complex cross-sections, and irregular shapes. Traditional steel structure welding auxiliary equipment is mostly designed for standard structures, and suffers from poor adaptability, inconvenient adjustment, and inaccurate positioning when dealing with irregularly shaped components. During the hoisting, flipping, and butt welding of components, a lack of effective attitude control and stable support can easily lead to welding deviations, interface misalignment, and even component deformation, thereby affecting the overall structural safety and construction quality.

[0003] To address the aforementioned issues, several structural flipping frames, positioning support frames, or adjustable bracket devices have been proposed in existing technologies. Some technical solutions have introduced hydraulic control, multi-directional turntables, or rigid limiting components to improve flipping and docking efficiency. However, these solutions are mostly limited to rigid structures or single-angle flipping, lacking the ability to adjust for minute displacements during welding, and are particularly difficult to adapt to subtle posture changes caused by thermal expansion and contraction, stress release of components, or construction vibrations during welding.

[0004] How to solve the above-mentioned technical problems is the challenge facing this invention. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a reasonably designed, safe, and reliable multi-angle flipping support device for welding irregularly shaped steel structures, aiming to solve the problems of low welding efficiency, poor precision, and high safety risks in traditional irregularly shaped steel component welding.

[0006] The technical solution adopted by the present invention to solve its technical problem is: a multi-angle flipping support device for welding auxiliary of irregular steel structure, comprising: a support base, which serves as the basic component for supporting the other components;

[0007] A sling-turning mechanism is located at one end of the support base and serves as a driving component for multi-angle turning of the first steel member;

[0008] The component bearing mechanism is located at the other end of the support base and serves as a bearing component that is butt-welded to the second steel component;

[0009] The auxiliary adjustment base frame has a U-shaped structure and is slidably connected to the support base via a slide rail structure;

[0010] And an auxiliary adjustment mechanism, installed on the auxiliary adjustment base, including a fine attitude adjustment component disposed on the auxiliary adjustment base and used for fine adjustment of the relative position of the first steel component and the second steel component, and an attitude maintenance component disposed on the auxiliary adjustment base and cooperating with the fine attitude adjustment component to maintain the welding relative attitude of the first steel component and the second steel component.

[0011] More preferably, the sling tilting mechanism includes:

[0012] A flip-up base frame is installed at one end of the support base;

[0013] Two locking base frames are located at the two ends of the first steel member, and each locking base frame is fixed to the first steel member by an airbag compression unit disposed thereon;

[0014] A first sling assembly is installed on the tilting base frame, and one end of the assembly is fixedly connected to a locking base frame located at the end of the first steel member away from the tilting base frame.

[0015] Two sets of second sling assemblies are installed on the tilting base frame and are symmetrically arranged on both sides of the first sling assembly. One end of each set of second sling assemblies is fixedly connected to a locking base frame located at the end of the first steel member near the tilting base frame.

[0016] And a rotating tensioning assembly, which is mounted on the flipping base frame and serves as a component providing steering and tensioning functions for the first and second sling assemblies; it achieves precise attitude adjustment and position maintenance of the first steel member by retracting and guiding the slings.

[0017] More preferably, the flipping base frame includes:

[0018] A flip base is fixedly installed at one end of the support base, serving as the main structure of the flip base frame;

[0019] A tensioning base frame is fixedly mounted on the flip base, and the rotating tensioning assembly is mounted on it, providing a stable mounting interface for the rotating tensioning assembly;

[0020] The first mounting frame is installed at the end of the flipping base away from the component bearing mechanism, and the first sling assembly is installed on it to guide and support the first sling assembly;

[0021] And two second mounting frames, respectively located on both sides of the first mounting frame, with the second sling assembly mounted on them.

[0022] Furthermore, the rotational tensioning assembly includes:

[0023] The tensioning round frame is horizontally installed on the tensioning base frame;

[0024] A first set of tensioning units is located at one end of the tensioning round frame near the component bearing mechanism, and its extension and retraction direction is vertical;

[0025] Two sets of second tensioning units are located on both sides of the first tensioning unit and are installed on the end of the tensioning frame near the component bearing mechanism, with their extension and retraction directions set horizontally.

[0026] Furthermore, the rotating tensioning assembly also includes:

[0027] A set of first tensioning units is installed on the tensioning circular frame and is arranged correspondingly to the first rotating tensioning unit;

[0028] Two sets of second tensioning units are installed on both sides of the tensioning circular frame, and are respectively set to correspond to the two sets of second rotating tensioning units;

[0029] In use, the sling structure in the first sling assembly is connected to the locking base frame via the first tensioning unit and the first rotating tensioning unit, and the sling structure in the second sling assembly is connected to the locking base frame via the second tensioning unit and the second rotating tensioning unit.

[0030] Furthermore, the first rotating unit includes:

[0031] The telescopic component is installed on the tensioning base frame;

[0032] And a bogie, installed at the telescopic end of the telescopic member, and at least one steering wheel is installed thereon;

[0033] Furthermore, the first tensioning unit includes:

[0034] A tensioning shock absorber rod is provided at one end, which is rotatably connected to the tensioning round frame, and a tensioning frame is provided at the other end, with at least one tensioning wheel installed on the tensioning frame;

[0035] A tension adjustment component is installed on the tensioning circular frame, and its adjustment direction is consistent with the axial direction of the tensioning circular frame;

[0036] And the regulating linkage, whose two ends are respectively rotatably connected to the tensioning damping rod and the tensioning regulating component, serving as a component for force transmission and motion conversion;

[0037] The structure of the second tensioning unit is the same as that of the first tensioning unit; the structure of the second tensioning unit is the same as that of the first tensioning unit, ensuring the uniformity and accuracy of tension adjustment in different directions.

[0038] More preferably, the sling tilting mechanism further includes:

[0039] At least one flexible lifting component is disposed on the support base and serves as a lifting member that provides flexible lifting action as a first steel member;

[0040] And a fixed limiting component, installed on the support base, and abutting against the first steel member to limit its position in the horizontal position.

[0041] Furthermore, the flexible support assembly includes:

[0042] The lifting and moving frame is slidably connected to the support base via a slide rail structure;

[0043] Two sets of movable limiting modules are respectively set on both sides of the lifting frame, and serve as components for the movement of the lifting frame and the fixing function during lifting operations.

[0044] Two sets of support and storage brackets are respectively installed on both sides of the lifting and moving frame;

[0045] Two sets of winding units are respectively disposed on the support and storage bracket;

[0046] And a supporting flexible cloth, whose two ends are fixedly connected to two sets of winding units respectively, and a supporting abutment is provided on it that abuts against the first steel component.

[0047] Furthermore, the supporting storage bracket includes:

[0048] A receiving base groove is horizontally formed on the lifting and shifting frame;

[0049] The storage slide is slidably engaged with the storage base groove, and a storage drive module installed in the storage base groove serves as the driving component of the storage slide.

[0050] A storage base frame, one end of which is rotatably connected to the storage slide, and a winding unit is installed at the other end;

[0051] And a support telescopic rod, one end of which is rotatably connected to the end of the lifting and moving frame near the fixed limiting component, wherein a control drive is provided to control its telescopic distance, and the other end of which is provided with a support inclined frame rotatably connected to the storage base frame, and a storage groove that cooperates with the storage base frame is provided on it.

[0052] Furthermore, the fixed limiting component includes:

[0053] A limiting base is slidably connected to the supporting base via a slide rail structure;

[0054] A limiting base frame is vertically arranged on a limiting base, and a limiting base plate that abuts against the first steel component is provided on it;

[0055] The first limiting drive component is installed on the support base and serves as the driving component of the limiting base;

[0056] And a second limiting drive component, which is installed on the flipping base and serves as the second driving component of the limiting base.

[0057] Furthermore, the auxiliary adjustment base frame includes two auxiliary sliding frames that are slidably connected to the support base via a slide rail structure, and an auxiliary connecting frame located at the top of the two auxiliary sliding frames;

[0058] The fine posture adjustment component includes:

[0059] Two sets of attitude adjustment brackets are respectively set on the auxiliary frame, and each set of attitude adjustment brackets includes several attitude adjustment brackets respectively set on the auxiliary frame;

[0060] Two sets of fine-tuning winch units are respectively installed on the auxiliary moving frame and are arranged one-to-one with the attitude adjustment bracket. Each winch is equipped with a fine-tuning winch rope that is quickly and reliably connected to the fine-tuning base frame pre-installed on the first steel component.

[0061] Furthermore, the attitude maintenance component includes:

[0062] The carriage is maintained by vertically sliding engagement at both ends with the auxiliary frame, and the carriage is powered along its length by a linear drive unit mounted on the auxiliary frame.

[0063] A support unit is alternatively disposed on the support carriage; and the support unit contacts the outer surfaces of the first steel member and the second steel member, and serves as a support component that provides limiting support for the relative posture between the steel members during the welding operation.

[0064] Furthermore, it is preferable to provide two structures for the maintenance unit, as follows:

[0065] Firstly, the maintaining unit includes:

[0066] A support frame is fixedly mounted on the support slide by bolts;

[0067] The system includes a positioning and maintaining bracket, which is fixedly connected to the supporting frame via a detachable module. The positioning and maintaining bracket has a contact surface with the first steel component and another contact surface with the second steel component, and also includes an abutting support portion that abuts against the connection between the first and second steel components. The positioning and maintaining bracket is the component that directly contacts the two steel components. Its integrated design allows it to contact both components simultaneously, and the abutting support portion provides support and limitation at the connection, effectively preventing changes in the relative position of the two components during welding. The detachable module design facilitates replacement and maintenance.

[0068] Secondly, the maintaining unit includes:

[0069] A base frame is fixedly mounted on the support slide via a disassembly module;

[0070] The first support frame has one end rotatably connected to the support base frame, and the other end is provided with a first angle module that cooperates with the first steel member.

[0071] The second support frame has one end rotatably connected to the support base frame, and the other end is provided with a second angle module that cooperates with the second steel member;

[0072] And a maintaining module, installed between the first maintaining frame and the second maintaining frame, and serving as a maintaining component for maintaining the angle between the first maintaining frame or the second maintaining frame.

[0073] This invention achieves a wide-range, multi-angle precise rotation of the first steel component through a sling-over mechanism. With the help of a fine posture adjustment component in the auxiliary adjustment mechanism, it can make multi-degree-of-freedom micro-adjustments to the relative position of the first and second steel components in the horizontal, vertical, or tilt directions. This solves the problem of difficult precise positioning of irregularly shaped components due to their complex shapes, and achieves millisecond-level or even micrometer-level precise docking before welding, which greatly improves welding quality and finished product qualification rate.

[0074] The attitude maintenance component in the auxiliary adjustment mechanism of the present invention, particularly its various replaceable maintenance unit structures, can make close contact with the outer surfaces of the first and second steel components and provide continuous and stable limiting support during the welding operation. This effectively resists component deformation caused by welding heat input, gravity sagging, and external disturbances, ensuring that the relative attitude of the two steel components remains unchanged throughout the welding process, avoiding weld misalignment and stress concentration, and guaranteeing the reliability of the welded connection.

[0075] The airbag compression unit in this invention enables rapid and reliable clamping of steel components, reducing manual intervention. The flexible support assembly provides flexible support for easily deformable components during the flipping process, effectively avoiding component damage and safety risks. The entire flipping and docking process is programmable and controllable, reducing the complexity, repetitiveness, and danger of traditional manual operations, significantly improving the welding preparation efficiency of irregularly shaped steel components, and shortening the overall production cycle.

[0076] The replaceable design of the component-bearing mechanism and the maintaining unit in the auxiliary adjustment mechanism of this invention allows the device to flexibly adapt to irregularly shaped steel components of different sizes, shapes, and weights. In particular, the flexible support cloth can better conform to irregular surfaces, avoiding damage to the workpiece. This design makes it highly versatile and widely applicable, capable of meeting the welding needs of various types and small batches of irregularly shaped steel components. Attached Figure Description

[0077] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention from a first perspective;

[0078] Figure 2 This is a three-dimensional schematic diagram of the overall structure of the present invention from a second perspective;

[0079] Figure 3 This is a three-dimensional schematic diagram of a portion of the sling-turning mechanism of the present invention;

[0080] Figure 4 This is an overall schematic diagram of the support base, flexible lifting component, and auxiliary adjustment frame of the present invention;

[0081] Figure 5 This is a schematic diagram showing the cooperation between the support base and the auxiliary adjustment frame of the present invention;

[0082] Figure 6 This is a three-dimensional structural schematic diagram of the flexible support component of the present invention;

[0083] Figure 7 This is a schematic diagram of a preferred embodiment of the holding unit of the present invention;

[0084] Figure 8 This is a schematic diagram of a preferred embodiment of the sustaining unit of the present invention.

[0085] The reference numerals in the attached drawings are as follows: 100, support base; 200, sling tilting mechanism; 210, tilting base frame; 211, tilting base; 212, tensioning base frame; 213, first mounting frame; 214, second mounting frame; 215, tensioning circular frame; 220, locking base frame; 221, airbag compression unit; 230, first sling assembly; 240, second sling assembly; 250, rotating tensioning assembly; 251, first rotating tensioning unit; 251-1, telescopic component; 251-2, bogie; 251-3. Steering wheel; 252, Second tensioning unit; 253, First tensioning unit; 253-1, Tensioning shock absorber bar; 253-2, Tensioning frame; 253-3, Tensioning wheel; 253-4, Tensioning adjustment component; 253-5, Adjustment link; 254, Second tensioning unit; 260, Flexible lifting assembly; 261, Lifting and shifting frame; 262, Movement limiting module; 263, Support and storage bracket; 263-1, Storage base groove; 263-2, Storage slide; 263-3, Storage drive module; 263-4, Storage... 263-5. Base frame; 263-6. Support telescopic rod; 263-7. Control drive component; 263-8. Supporting inclined frame; 264. Winding unit; 265. Flexible fabric support component; 270. Fixing and limiting assembly; 271. Limiting base; 272. Limiting base frame; 273. Limiting base plate; 274. First limiting drive component; 275. Second limiting drive component; 300. Component bearing mechanism; 400. Auxiliary adjustment base frame; 410. Auxiliary moving frame; 420. Auxiliary connecting frame; 500. Auxiliary adjustment mechanism; 600. Fine posture adjustment assembly. Components; 610, Attitude Adjustment Bracket; 620, Fine-tuning Winch Unit; 700, Attitude Maintenance Assembly; 710, Maintenance Carriage; 720, Linear Drive Component; 730, Maintenance Unit; 741, Maintenance Connector; 742, Maintenance Positioning Frame; 750, Maintenance Base Frame; 751, First Maintenance Frame; 752, First Angle Module; 753, Second Maintenance Frame; 754, Second Angle Module; 755, Maintenance Module; 755-1, Maintenance Skeleton; 755-2, First Adjustment Pole; 755-3, Second Adjustment Pole. Detailed Implementation

[0086] See Figures 1 to 8 As shown, a multi-angle flipping support device for welding auxiliary of irregular steel structure includes: a support base 100, which serves as the basic component for bearing the rest of the components and effectively bears the weight and workload of the entire device;

[0087] The sling tilting mechanism 200 is located at one end of the support base 100 and serves as a driving component for multi-angle tilting of the first steel component; it is used to achieve precise posture adjustment of the irregular steel component in three-dimensional space to meet the requirements of different welding angles.

[0088] The component bearing mechanism 300 is located at the other end of the support base 100 and serves as a bearing component for butt welding of the second steel component; it provides stable and reliable support to ensure the position of the second steel component during the welding process.

[0089] The auxiliary adjustment base 400 has a U-shaped structure and is slidably connected to the support base 100 via a slide rail structure;

[0090] An auxiliary adjustment mechanism 500, mounted on the auxiliary adjustment base 400, includes a fine-tuning assembly 600 mounted on the auxiliary adjustment base 400 for fine-tuning the relative positions of the first and second steel components, and an attitude-maintaining assembly 700 mounted on the auxiliary adjustment base 400 and cooperating with the fine-tuning assembly 600 to maintain the welding relative attitude of the first and second steel components. This enables the device to perform high-precision docking after coarse positioning and maintain stability during welding.

[0091] More preferably, the sling tilting mechanism 200 includes:

[0092] A flip-up base frame 210 is installed at one end of the support base 100;

[0093] Two locking base frames 220 are located at both ends of the first steel member, and each locking base frame 220 is fixed to the first steel member by an airbag compression unit 221 disposed thereon; the airbag compression unit 221 achieves flexible clamping and loosening of the first steel member by inflating or deflating, ensuring that the member is stable and undamaged during the flipping process, and the airbag compression unit 221 is basically the same as the existing airbag compression structure;

[0094] A first sling assembly 230 is mounted on a tilting base 210, and one end of the assembly is fixedly connected to a locking base 220 located at the end of the first steel member away from the tilting base 210; it is used to provide tensile or supporting force on the first steel member to assist its tilting.

[0095] Two sets of second sling assemblies 240 are installed on the flipping base frame 210 and are symmetrically arranged on both sides of the first sling assembly 230. One end of each set of second sling assemblies 240 is fixedly connected to a locking base frame 220 located at the end of the first steel member near the flipping base frame 210. They work together with the first sling assembly 230 to achieve multi-angle precise control and flipping of the first steel member.

[0096] And a rotating tensioning assembly 250, which is mounted on the flipping base frame 210, and serves as a component that provides steering and tensioning functions for the first sling assembly 230 and the second sling assembly 240; it achieves precise attitude adjustment and position maintenance of the first steel member by retracting and guiding the sling.

[0097] The structures of the first sling assembly 230 and the second sling assembly 240 are both common winch structures.

[0098] More preferably, the flipping base frame 210 includes:

[0099] The flip base 211 is fixedly installed at one end of the support base 100 and serves as the main structure of the flip base frame 210;

[0100] The tensioning base 212 is fixedly mounted on the flip base 211, and the rotating tensioning assembly 250 is mounted on it, providing a stable mounting interface for the rotating tensioning assembly 250;

[0101] The first mounting frame 213 is installed at one end of the flip base 211 away from the component bearing mechanism 300, and the first sling assembly 230 is installed on it for guiding and bearing the first sling assembly 230;

[0102] And two second mounting frames 214 are respectively set on both sides of the first mounting frame 213, and the second sling assembly 240 is installed on them to guide and support the second sling assembly 240 and ensure the orderly arrangement of the slings.

[0103] Furthermore, the rotating tensioning assembly 250 includes:

[0104] The tensioning circular frame 215 is horizontally installed on the tensioning base frame 212. This circular frame serves as a support structure for the rotating tensioning assembly 250, bearing the rotating tensioning unit and the tensioning unit on it. Through its horizontal arrangement, it provides an annular working area for these units, facilitating the turning and tension adjustment of the sling.

[0105] A first tensioning unit 251 is set at one end of the tensioning round frame 215 near the component bearing mechanism 300, and its extension and retraction direction is vertically set. This unit is mainly used to change the vertical path of the sling. At the same time, through its extension and retraction function, the effective length and tension of the sling can be finely adjusted so as to more precisely control the posture of the steel component.

[0106] Two sets of second tensioning units 252 are located on either side of the first tensioning unit 251 and are installed on the end of the tensioning frame 215 near the component bearing mechanism 300, with their extension and retraction directions set horizontally. These two sets of units are mainly used to change the horizontal path of the sling. Through their horizontal extension and retraction function, the lead-out angle and tension of the sling can be further adjusted, working in conjunction with the first tensioning unit 251 to achieve precise control of the three-dimensional posture of the steel component.

[0107] Furthermore, the rotating tensioning assembly 250 also includes:

[0108] A set of first tensioning units 253 are installed on the tensioning round frame 215 and are correspondingly arranged with the first rotating tensioning unit 251. This unit works in conjunction with the first rotating tensioning unit 251 and is mainly used to continuously tension or relax the sling of the first sling assembly 230 to maintain the preset tension and ensure that the sling is subjected to uniform force and the flipping process is stable.

[0109] Two sets of second tensioning units 254 are installed on both sides of the tensioning round frame 215 and are respectively set with two sets of second rotating tensioning units 252; the two sets of units work together with the second rotating tensioning units 252 to tension or loosen the suspension rope of the second sling assembly 240, thereby jointly achieving precise mechanical control of the first steel component during the flipping and positioning process.

[0110] In use, the sling structure in the first sling assembly 230 is connected to the locking base 220 via the first tensioning unit 253 and the first turning tensioning unit 251, and the sling structure in the second sling assembly 240 is connected to the locking base 220 via the second tensioning unit 254 and the second turning tensioning unit 252. This connection method ensures that after the sling is drawn from the winch, it can be precisely guided and tensioned by the turning and tensioning units, and finally safely and effectively connected to the locking base 220 on the steel structure, thereby achieving precise control over it.

[0111] Specifically, a set of first tensioning units 251 includes several first tensioning units 251 arranged horizontally on the tensioning circular frame 215; a set of second tensioning units 252 includes several second tensioning units 252 arranged vertically on the tensioning circular frame 215. This multi-unit combination design enhances the accuracy and range of adjustment of the suspension rope path and tension, and can better adapt to irregularly shaped steel components of different shapes and sizes, achieving more precise attitude control.

[0112] Furthermore, the first rotating unit 251 includes:

[0113] Telescopic component 251-1 is installed on the tensioning base frame 212; the telescopic component 251-1 achieves length extension and retraction through internal drive mechanisms such as lead screws and hydraulic cylinders, thereby changing the distance between the bogie 251-2 and the tensioning base frame 212, and thus adjusting the tension and path of the hoisting rope.

[0114] And a bogie 251-2, which is installed at the telescopic end of the telescopic member 251-1, and at least one steering wheel 251-3 is installed on it. The steering wheel 251-3 is used to guide the movement direction of the hoisting rope, reduce friction, and ensure that the hoisting rope is smoothly retracted and extended.

[0115] Furthermore, the first tensioning unit 253 includes:

[0116] The tensioning shock absorber 253-1 has one end rotatably connected to the tensioning round frame 215, and the other end is provided with a tensioning frame 253-2. At least one tensioning wheel 253-3 is installed on the tensioning frame 253-2. The tensioning wheel 253-3 is used to guide the suspension rope. The tensioning shock absorber 253-1 achieves pre-tensioning and buffering of the suspension rope and absorbs impact through its length change.

[0117] The tension adjustment component 253-4 is installed on the tensioning round frame 215, and its adjustment direction is consistent with the axial direction of the tensioning round frame 215. The tension adjustment component 253-4 adjusts the position of the adjustment link 253-5 by telescopic or rotational movements, thereby changing the angle and force of the tension damping rod 253-1, and realizing precise control of the tension of the suspension rope.

[0118] And the regulating linkage 253-5, whose two ends are respectively rotatably connected to the tensioning damping rod 253-1 and the tensioning regulating component 253-4, serving as a component for force transmission and motion conversion;

[0119] The structure of the second tensioning unit 252 is the same as that of the first tensioning unit 251; the structure of the second tensioning unit 254 is the same as that of the first tensioning unit 253, ensuring the uniformity and accuracy of tension adjustment in different directions.

[0120] The tension control component 253-4 can be configured as a linear drive component 720 such as a moving lead screw, electric push rod, or hydraulic rod. Alternatively, the tension control component 253-4 can also be configured as a control structure such as a control chain or control hinge rope.

[0121] More preferably, the sling tilting mechanism 200 further includes:

[0122] At least one flexible lifting component 260 is disposed on the support base 100 and serves as a lifting component for providing flexible lifting action for the first steel member; the flexible lifting component 260 provides additional support to the first steel member during the flipping process, especially for irregularly shaped steel members that are easily deformable or unevenly stressed, which can effectively prevent plastic deformation or local stress concentration during the flipping process and improve operational safety.

[0123] A fixing and limiting component 270 is installed on the support base 100 and abuts against the first steel member to limit its position in the horizontal direction. After the first steel member is flipped or in a specific posture, the fixing and limiting component 270 provides a horizontal position limit for the first steel member, preventing unnecessary displacement during subsequent welding operations and ensuring docking accuracy.

[0124] Furthermore, the flexible support assembly 260 includes:

[0125] The lifting and shifting frame 261 is slidably connected to the support base 100 via a slide rail structure;

[0126] Two sets of movable limiting modules 262 are respectively disposed on both sides of the lifting frame 261, and serve as components for the movement of the lifting frame 261 and the fixing function during the lifting operation; they provide guidance and support when the lifting frame 261 moves, and after the lifting is in place, they fix the lifting frame 261 through their locking function to prevent it from shifting during the lifting process.

[0127] Two sets of support and storage brackets 263 are respectively installed on both sides of the lifting and moving frame 261;

[0128] Two sets of winding units 264 are respectively disposed on the support and storage bracket 263;

[0129] And a supporting flexible cloth 265, whose two ends are fixedly connected to two sets of winding units 264 respectively, and a supporting abutment is provided on it that abuts against the first steel member.

[0130] Furthermore, the supporting storage bracket 263 includes:

[0131] The base groove 263-1 is horizontally opened on the lifting and shifting frame 261;

[0132] The storage slide 263-2 is slidably engaged with the storage base groove 263-1, and the storage drive module 263-3 installed in the storage base groove 263-1 serves as the drive component for the storage slide 263-2.

[0133] The storage base 263-4 has one end rotatably connected to the storage slide 263-2, and the winding unit 264 is installed at the other end.

[0134] The support telescopic rod 263-5 has one end rotatably connected to the end of the lifting and shifting frame 261 near the fixed limiting component 270. It includes a control drive 263-6 to control the telescopic distance, and its other end has a support inclined frame 263-7 rotatably connected to the storage base frame 263-4. The support inclined frame 263-7 has a storage groove 263-1 that mates with the storage base frame 263-4. Through its telescopic function, the support telescopic rod 263-5 can change the tilt angle of the storage base frame 263-4, thereby adjusting the tension of the flexible fabric and the lifting height, achieving precise flexible support for the steel component. The storage groove 263-1 mates with the storage base frame 263-4 during storage, further optimizing the storage effect.

[0135] The structure of the storage drive module 263-3 is basically the same as that of the tension control component 253-4 mentioned above.

[0136] Preferably, the support base 100 has a lifting and shifting groove that penetrates the support base 100, and the lifting and shifting frame 261 penetrates the support base 100 through the lifting and shifting groove. The design of the lifting and shifting groove allows the lifting and shifting frame 261 to pass through the support base 100, thereby expanding the effective lifting range of the flexible fabric 265, enabling it to support larger steel components, or provide more flexible lifting at specific locations.

[0137] Furthermore, the fixed limiting component 270 includes:

[0138] The limiting base 271 is slidably connected to the supporting base 100 via a slide rail structure;

[0139] The limiting base 272 is vertically arranged on the limiting base 271, and a limiting base plate 273 that abuts against the first steel member is provided on it.

[0140] The first limiting drive component 274 is installed on the support base 100 and serves as the driving component of the limiting base 271;

[0141] A second limiting drive component 275 is mounted on the flipping base 210 and serves as the second driving component of the limiting base 271. The second limiting drive component 275 provides additional driving force and can work in conjunction with the first limiting drive component 274, or drive the limiting base 271 independently under certain conditions, to achieve more precise limiting adjustment and ensure the stability of the limiting base 271 under stress.

[0142] The structure of the first limiting drive component 274 is basically the same as that of the tensioning control component 253-4, and the second limiting drive component 275 is designed with a structure of several electric push rods or hydraulic rods on the tensioning base frame 212 and / or tensioning round frame 215.

[0143] The auxiliary adjustment base frame includes two auxiliary shift frames 410 that are slidably connected to the support base 100 via a slide rail structure, and an auxiliary connecting frame 420 located at the top of the two auxiliary shift frames 410.

[0144] The fine attitude adjustment component 600 includes:

[0145] Two sets of attitude adjustment brackets 610 are respectively installed on the auxiliary moving frame 410. Each set of attitude adjustment brackets 610 includes several attitude adjustment brackets 610 respectively installed on the auxiliary moving frame 410. These attitude adjustment brackets 610 provide an installation base for the fine-tuning winch unit 620, and through their multiple installation positions on the auxiliary moving frame 410, they can apply tension or support force to the steel component at multiple points, thereby controlling its attitude more precisely.

[0146] Two sets of fine-tuning winch units 620 are respectively installed on the auxiliary moving frame 410 and are arranged one-to-one with the attitude adjustment bracket 610. Each winch unit is equipped with a fine-tuning rope that is quickly and reliably connected to the fine-tuning base frame pre-installed on the first steel component. The winch unit applies extremely small tension or releases tension on the first steel component by winding and unwinding the fine-tuning rope. In conjunction with the preset fine-tuning base frame, it can achieve precise attitude adjustment of the first steel component in the horizontal, vertical or inclined directions at the millisecond or even micrometer level to meet the stringent butt welding requirements before welding.

[0147] Furthermore, the attitude maintenance component 700 includes:

[0148] The maintaining slide 710 has two ends that are vertically slidably engaged with the auxiliary transfer frame 410, and the maintaining slide 710 is powered along its length by a linear drive 720 mounted on the auxiliary transfer frame 410. The maintaining slide 710 can slide vertically on the auxiliary transfer frame 410, and its movement is controlled by the linear drive 720, such as a linear motor or ball screw. Thus, the maintaining unit 730 can be precisely moved to the part that needs support according to the height and position of the steel component.

[0149] A holding unit 730 is alternatively mounted on the holding carriage 710. The holding unit 730 contacts the outer surfaces of the first and second steel components and serves as a support component that provides limiting support for the relative posture between the steel components during welding operations. The holding unit 730 is a component that directly contacts and supports the steel components. Its replaceable design allows for the selection of the most suitable contact surface and support structure according to different steel component shapes, sizes, and welding requirements. This effectively resists displacement caused by thermal deformation, gravity, and other factors during welding, ensuring that the relative posture of the two steel components remains constant.

[0150] Preferably, the fine-tuning winch unit 620 includes a winch support, a winch, a fine-tuning rope wound on the winch, and an electric drive unit for driving the winch to perform a winding action.

[0151] Preferably, the fine-tuning rope is made of a high-strength, low-elongation material.

[0152] Preferably, the attitude adjustment bracket 610 is provided with a rotating unit for controlling the rotation of the fine-tuning winch unit 620, and the rotating unit can be configured as a simple rotating shaft and a simple rotating structure of a rotating motor.

[0153] Specifically, by tightening or loosening the fine-tuning rope, tension is applied to the first steel component or tension is released, thereby allowing the first steel component to make multi-degree-of-freedom minor adjustments relative to the second steel component in the horizontal, vertical, or inclined directions, so as to achieve precise docking of the two steel components before welding.

[0154] Two preferred structures for the sustaining unit 730 are provided, as follows:

[0155] Firstly, the maintaining unit 730 includes:

[0156] A support frame 741 is fixedly mounted on the support slide 710 by bolts;

[0157] The system includes a positioning and holding bracket 742, which is fixedly connected to the supporting frame 741 via a detachable module. The bracket has a contact surface with the first steel member and a contact surface with the second steel member, and also includes an abutting support portion that abuts against the connection between the first and second steel members. The positioning and holding bracket 742 is a component that directly contacts both steel members. Its integrated design allows it to contact both steel members simultaneously, and the abutting support portion provides support and limitation at the connection, effectively preventing changes in the relative position of the two components during welding. The detachable module design facilitates replacement and maintenance.

[0158] Secondly, the maintaining unit 730 includes:

[0159] A base frame 750 is fixedly mounted on the support slide 710 via a disassembly module;

[0160] The first support frame 751 has one end rotatably connected to the support base frame 750, and the other end is provided with a first angle module 752 that cooperates with the first steel member.

[0161] The second support frame 753 has one end rotatably connected to the support base frame 750, and the other end is provided with a second angle module 754 that cooperates with the second steel member;

[0162] And a retaining module 755, which is installed between the first retainer 751 and the second retainer 753, and serves as a retaining component for maintaining the angle between the first retainer 751 and the second retainer 753.

[0163] Furthermore, the first angle module 752 includes:

[0164] An angle plate has a contact surface that abuts against the first steel member and a hinge portion that is rotatably connected to the first support frame 751. The angle plate is a component that directly contacts the steel member. Its contact surface is optimized to provide stable contact and support, while the hinge portion allows the angle plate to rotate relative to the first support frame 751 to adapt to the surface of the steel member at different angles.

[0165] An angle adjustment component is provided on the first support frame 751 and serves as an angle control structure for the relative position of the angle plate with respect to the first support frame 751. The angle adjustment component, such as a worm gear or lead screw, can precisely control the rotation angle of the angle plate, thereby achieving fine adjustment of the contact angle of the steel component and ensuring the best support effect.

[0166] The structure of the second angle module 754 is the same as that of the first angle module 752.

[0167] Furthermore, the maintaining component includes:

[0168] The support frame 755-1 is fixedly installed on the support base 750 by disassembly module; the support frame 755-1 serves as a frame to support the two control rods, ensuring that they can be stably installed on the support base 750 and withstand the force applied by the control rods.

[0169] The first regulating pole 755-2 is fixedly connected to the support frame 755-1 and the first support frame 751 at its two ends, respectively. Through its telescopic function, the first regulating pole 755-2 can change the distance and angle between the first support frame 751 and the support frame 755-1, thereby achieving further fine-tuning of the support posture of the first steel component.

[0170] The second regulating pole 755-3 is fixedly connected at both ends to the support frame 755-1 and the second support frame 753, respectively. The second regulating pole 755-3 works in conjunction with the first regulating pole 755-2 to precisely control the angle and position of the first support frame 751, thereby finely adjusting the support posture of the second steel component.

[0171] In addition, the component bearing mechanism 300 is mainly responsible for the stable placement of the second steel component. It is usually designed with an adjustable support surface or clamping device to accommodate second steel components of different sizes and shapes, and to ensure that its position is fixed and the force is uniform during the welding process.

[0172] Preferably, the component bearing mechanism 300 includes a bearing base fixedly disposed at the other end of the support base 100; and at least one support fixture installed on the bearing base and used to bear and fix the second steel component.

[0173] The supporting fixture is preferably a height-adjustable support column with a rotatable cap at the top. The cap has multiple limiting slots for placing second steel components of different cross-sectional shapes, or it can be customized according to the specific shape of the second steel component. The support column is height-adjustable via a built-in lifting drive (such as a lead screw drive, hydraulic cylinder, or electric push rod) to accommodate second steel components of different heights. Furthermore, the supporting fixture may also include a lateral limiting mechanism, which clamps or abuts against the second steel component to limit its horizontal position from the side, ensuring that it does not shift during welding.

[0174] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this invention should also be within the protection scope of this invention.

Claims

1. A multi-angle turnover support device for assisting in the welding of a profiled steel construction, characterized in that, include: The support base (100) serves as the foundation component for supporting the remaining components; The sling tilting mechanism (200) is located at one end of the support base (100) and serves as a drive component for multi-angle tilting of the first steel member; The component bearing mechanism (300) is located at the other end of the support base (100) and serves as a bearing component for butt welding of the second steel component; The auxiliary adjustment base frame (400) has a U-shaped structure and is slidably connected to the support base (100) through a slide rail structure; And an auxiliary adjustment mechanism (500) is installed on the auxiliary adjustment base (400), including a fine posture adjustment component (600) disposed on the auxiliary adjustment base (400) and used for fine adjustment of the relative position of the first steel member and the second steel member, and a posture maintenance component (700) disposed on the auxiliary adjustment base (400) and cooperating with the fine posture adjustment component (600) to maintain the welding relative posture of the first steel member and the second steel member. The auxiliary adjustment base includes two auxiliary sliding frames (410) that are slidably connected to the support base (100) via a slide rail structure, and an auxiliary connecting frame (420) located at the top of the two auxiliary sliding frames (410). The fine posture adjustment component (600) includes: Two sets of attitude adjustment brackets (610) are respectively installed on the auxiliary frame (410). Each set of attitude adjustment brackets (610) includes a plurality of attitude adjustment brackets (610) respectively installed on the auxiliary frame (410). And two sets of fine-tuning winch units (620), respectively arranged on the auxiliary shift frame (410), and corresponding one-to-one with the attitude adjustment bracket (610), and each is provided with a fine-tuning winch rope that can be quickly and reliably connected to the fine-tuning base frame pre-set on the first steel component; The attitude maintenance component (700) includes: The holding carriage (710) has vertical sliding engagement with the auxiliary moving frame (410) at both ends, and its power source along its length is provided by a linear drive member (720) provided on the auxiliary moving frame (410); A support unit (730) may be alternatively disposed on the support carriage (710); and the support unit (730) contacts the outer surfaces of the first steel member and the second steel member, and serves as a support component that provides limiting support for the relative posture between the steel members during the welding operation.

2. The multi-angle turnover support device for welding auxiliary of special-shaped steel according to claim 1, characterized in that, The sling tilting mechanism (200) includes: A flip-up base frame (210) is installed at one end of the support base (100); Two locking base frames (220) are located at the two ends of the first steel member, and each locking base frame (220) is fixed to the first steel member by an airbag compression unit (221) disposed thereon; A first sling assembly (230) is mounted on the tilting base frame (210), and one end of the assembly is fixedly connected to a locking base frame (220) located at the end of the first steel member away from the tilting base frame (210); Two sets of second sling assemblies (240) are installed on the flipping base frame (210) and are symmetrically arranged on both sides of the first sling assembly (230). One end of each set of second sling assemblies (240) is fixedly connected to the locking base frame (220) located at the end of the first steel member near the flipping base frame (210). And a rotating tensioning assembly (250), which is disposed on the flip base frame (210) and serves as a component that provides steering and tensioning functions for the first sling assembly (230) and the second sling assembly (240).

3. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 2, characterized in that, The flip-up base frame (210) includes: A flip base (211) is fixedly installed at one end of the support base (100); The tensioning base frame (212) is fixedly disposed on the flip base (211), and the rotating tensioning assembly (250) is mounted thereon; The first mounting frame (213) is installed at one end of the flip base (211) away from the component bearing mechanism (300), and the first sling assembly (230) is installed on it; And two second mounting frames (214), respectively disposed on both sides of the first mounting frame (213), and the second sling assembly (240) is mounted thereon; The rotating tensioning assembly (250) includes: The tensioning round frame (215) is horizontally installed on the tensioning base frame (212); A first set of tensioning units (251) is set at one end of the tensioning round frame (215) near the component bearing mechanism (300), and its extension and retraction direction is vertical; Two sets of second tensioning units (252) are located on both sides of the first tensioning unit (251) and are installed on the end of the tensioning round frame (215) near the component bearing mechanism (300), and their extension and retraction directions are set horizontally; A set of first tensioning units (253) are installed on the tensioning round frame (215) and are set in correspondence with the first rotating tensioning unit (251); Two sets of second tensioning units (254) are installed on both sides of the tensioning round frame (215) and are respectively set to correspond to the two sets of second rotating tensioning units (252); In use, the sling structure in the first sling assembly (230) is connected to the locking base frame (220) via the first tensioning unit (253) and the first rotating tensioning unit (251), and the sling structure in the second sling assembly (240) is connected to the locking base frame (220) via the second tensioning unit (254) and the second rotating tensioning unit (252).

4. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 3, characterized in that, The first rotating unit (251) includes: The telescopic component (251-1) is installed on the tensioning base frame (212); And a bogie (251-2), which is installed at the telescopic end of the telescopic member (251-1) and has at least one steering wheel (251-3) mounted thereon. The first tensioning unit (253) includes: A tensioning shock absorber (253-1) is rotatably connected at one end to the tensioning round frame (215), and a tensioning frame (253-2) is provided at the other end of the tensioning frame (253-2), and at least one tensioning wheel (253-3) is installed on the tensioning frame (253-2). The tension adjustment component (253-4) is installed on the tension round frame (215), and its adjustment direction is consistent with the axial direction of the tension round frame (215); And the regulating linkage (253-5), whose two ends are respectively rotatably connected to the tensioning damping rod (253-1) and the tensioning regulating component (253-4); The structure of the second tensioning unit (252) is the same as that of the first tensioning unit (251); the structure of the second tensioning unit (254) is the same as that of the first tensioning unit (253).

5. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 2, characterized in that, The sling tilting mechanism (200) also includes: At least one flexible lifting component (260) is disposed on the support base (100) and serves as a lifting member that provides flexible lifting action as a first steel member; And a fixed limiting component (270) is mounted on the support base (100) and abuts against the first steel member to limit its position in a horizontal position.

6. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 5, characterized in that, The flexible support assembly (260) includes: The lifting frame (261) is slidably connected to the support base (100) via a slide rail structure; Two sets of movable limiting modules (262) are respectively disposed on both sides of the lifting frame (261) and serve as components for the movement of the lifting frame (261) and the fixing function during lifting operations. Two sets of support and storage brackets (263) are respectively installed on both sides of the lifting and moving frame (261); Two sets of winding units (264) are respectively disposed on the support and storage bracket (263); And a supporting flexible cloth (265), whose two ends are respectively fixedly connected to two sets of winding units (264), and a supporting abutment that abuts against the first steel member is provided on it; The supporting storage bracket (263) includes: The base groove (263-1) is horizontally opened on the lifting and shifting frame (261); The storage slide (263-2) slides in conjunction with the storage base groove (263-1), and the storage drive module (263-3) installed in the storage base groove (263-1) serves as the drive component for the storage slide (263-2); The storage base frame (263-4) is rotatably connected at one end to the storage slide (263-2), and the winding unit (264) is installed at the other end; And a support telescopic rod (263-5), one end of which is rotatably connected to the end of the lifting frame (261) near the fixed limiting component (270), wherein a control drive (263-6) is provided to control its telescopic distance, and a support inclined frame (263-7) is provided at the other end of which is rotatably connected to the storage base frame (263-4), and a storage groove is provided on it to cooperate with the storage base frame (263-4).

7. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 5, characterized in that, The fixed limiting component (270) includes: The limiting base (271) is slidably connected to the supporting base (100) via a slide rail structure; The limiting base frame (272) is vertically arranged on the limiting base (271), and a limiting plate (273) that abuts against the first steel member is provided thereon. The first limiting drive (274) is installed on the support base (100) and serves as the driving component of the limiting base (271); And a second limiting drive (275), which is mounted on the flip base (210) and serves as the second drive component of the limiting base (271).

8. The multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 1, characterized in that, The sustaining unit (730) includes: The support frame (741) is fixedly mounted on the support slide (710) by bolts; And a positioning and maintaining frame (742), which is fixedly connected to the maintaining frame (741) via a detachable module, has a contact surface with the first steel member, a contact surface with the second steel member, and an abutting maintaining part that abuts against the connection between the first steel member and the second steel member.

9. A multi-angle flipping support device for welding auxiliary irregular steel structures as described in claim 1, characterized in that, The sustaining unit (730) includes: A support frame (750) is fixedly mounted on the support slide (710) via a disassembly module; The first support frame (751) is rotatably connected to the support base frame (750) at one end, and a first angle module (752) that cooperates with the first steel member is provided at the other end. The second support frame (753) is rotatably connected to the support base frame (750) at one end, and a second angle module (754) that cooperates with the second steel member is provided at the other end. And a retaining module (755) is installed between the first retaining frame (751) and the second retaining frame (753) and serves as a retaining component for maintaining the angle between the first retaining frame (751) or the second retaining frame (753).

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