一种基于电化学腐蚀的薄膜缺陷检测方法

By combining electrochemical etching and optical microscopy image analysis, the problems of high cost, high complexity, and low efficiency in thin film defect detection have been solved, achieving low-cost and high-efficiency thin film defect detection and providing a reliable assessment of thin film quality.

CN121253531BActive Publication Date: 2026-07-17JIANGNAN UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGNAN UNIV
Filing Date
2025-09-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing methods for detecting defects in thin films suffer from high cost, high complexity, low efficiency, and low accuracy, making it difficult to meet the needs of industrial batch testing.

Method used

Electrochemical etching is used to treat thin films, expanding the original small-sized defects to a size observable by an optical microscope. Then, images are acquired and analyzed using an optical microscope to identify and statistically analyze the defect morphology, size, and distribution, and to deduce the original defect information of the thin film.

Benefits of technology

It achieves low-cost, high-efficiency thin film defect detection, accurately obtaining defect density, location, and type, avoiding the use of high-cost equipment, improving detection efficiency, and ensuring no risk of film detachment.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种基于电化学腐蚀的薄膜缺陷检测方法,包括如下步骤:将待检测薄膜进行电化学腐蚀处理,以使薄膜上的原始小尺寸缺陷扩展至光学显微镜可观测尺寸范围缺陷;通过光学显微镜获取腐蚀处理后薄膜表面图像,通过图像分析识别统计缺陷形态、尺寸及分布,并推算薄膜原始缺陷信息。本发明采用电化学腐蚀对薄膜进行腐蚀处理,然后通过低成本、高效率的光学显微镜获取图像,并通过图像分析对缺陷的形态、尺寸及分布进行识别与统计,从而间接推断薄膜原始的缺陷密度、位置及类型;有效避免了传统透射电子显微镜等高成本、高复杂度设备的使用,为薄膜质量检测提供了一种低成本、高效率的评估方案。
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