Extraction process and apparatus for vegetable and fruit jam products based on bio-fermentation and efficient separation

Abstract

This invention discloses a process and apparatus for extracting fruit and vegetable jam products based on bio-fermentation and efficient separation, relating to the field of fruit and vegetable jam preparation technology, and solving the problem of overall efficiency in fruit and vegetable jam fermentation. The fruit and vegetable jam product extraction apparatus of this invention, based on bio-fermentation and efficient separation, includes a purification and separation tank assembly; an atomizing conveying component disposed at the top of the purification and separation tank assembly; a fermentation separation structure disposed inside the purification and separation tank assembly and below the atomizing conveying component; and a pretreatment partition structure disposed at the top of the fermentation separation structure and below the atomizing conveying component. In this invention, the inclined and adjustable-angle stirring structure can improve the mixing uniformity while enhancing the ability to stir the ingredients and yeast during fermentation, based on the distribution of ingredients and yeast, and the fermentation time, thereby improving the efficiency of fruit and vegetable jam fermentation.

Description

Technical Field

[0001] This invention relates to the field of fruit and vegetable jam preparation technology, specifically to a process and apparatus for extracting fruit and vegetable jam products based on bio-fermentation and efficient separation. Background Technology

[0002] Fruit and vegetable jams are gel-like foods made primarily from fresh fruits or vegetables, with the addition of sugar, acids, or colloids. The production of fruit and vegetable jams involves fermentation, separation, and purification of the ingredients to obtain high-quality products.

[0003] However, this fruit and vegetable jam preparation device has the following drawbacks in practical use: 1. Existing fruit and vegetable sauce preparation equipment typically requires stirring the fermenting ingredients during fermentation, separation, and purification to improve fermentation efficiency and ensure thorough mixing with yeast. However, traditional processes involve multiple placement and removal of yeast and other materials during mixing, impacting overall fermentation efficiency. Furthermore, traditional stirring methods can cause mechanical damage to the internal cells, hindering the maintenance of microbial activity, uneven nutrient distribution, and impeding the stable production of metabolic fermentation products. 2. Existing fruit and vegetable sauce preparation equipment requires the simultaneous delivery of large quantities of pre-prepared ingredients and yeast into the fermentation tank for fermentation. This process demands a significant amount of time for the various ingredients and yeast to fully mix, typically requiring prolonged stirring. However, this prolonged stirring can damage the activity of the yeast and other materials, ultimately affecting the quality of the fermented product. Summary of the Invention

[0004] The purpose of this invention is to provide a process and apparatus for extracting fruit and vegetable jam products based on bio-fermentation and efficient separation, so as to solve the problems mentioned in the background art.

[0005] To achieve the above-mentioned objectives, the present invention adopts the following technical solution: This invention provides a vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation, comprising: a purification and separation tank assembly; an atomizing conveying component disposed at the top of the purification and separation tank assembly; a fermentation and separation structure disposed inside the purification and separation tank assembly and below the atomizing conveying component; and a pretreatment partition structure disposed at the top of the fermentation and separation structure and below the atomizing conveying component. The fermentation separation structure includes: an inclined drive assembly installed at the top of the purification separation tank assembly and extending into the interior of the purification separation tank assembly; a self-adjusting inclined stirring assembly installed at the bottom of the inclined drive assembly; and a dual separation assembly installed at the bottom of the self-adjusting inclined stirring assembly. The self-adjusting inclined stirring assembly is provided in two parts, and the two self-adjusting inclined stirring assemblies are connected by a connecting spring.

[0006] As a preferred embodiment of the present invention, the purification and separation tank assembly includes: an upper cover; an intermediate tank mounted on the bottom of the upper cover with screws; a lower cover mounted on the bottom of the intermediate tank with screws; a pump assembly disposed at the center of the interior of the lower cover; partition plates installed on the upper and lower sides inside the intermediate tank; and a fermentation inner tank installed between the two partition plates. The top-mounted dividing plate has multiple pre-treatment partition structures located at its eccentric interior. The upper cover has an atomizing conveying assembly inside, the lower cover has a dual separation assembly inside, and the fermentation liner has a self-adjusting inclined stirring assembly that moves within it.

[0007] As a preferred embodiment of the present invention, the left and right sides of the top of the intermediate tank are connected to material inlets, and the interior of the fermentation liner is provided with a replenishment spout extending to the outside of the intermediate tank.

[0008] As a preferred embodiment of the present invention, a spiral heating pipe located inside the intermediate tank is provided on the outer side of the fermentation inner liner. The two ends of the spiral heating pipe are connected to conductive heads, which are connected to an external power source, and the spiral heating pipe generates heat through the external power source.

[0009] As a preferred embodiment of the present invention, the atomizing delivery assembly includes: a cross-shaped bracket installed inside the upper cover body; an atomizing nozzle installed at an eccentric position inside the cross-shaped bracket; and a drug input pipe connected to the atomizing nozzle and extending to the outside of the upper cover body.

[0010] As a preferred embodiment of the present invention, the oblique drive assembly includes: a first drive source installed at the center of the top of the upper cover; a linear shaft connected to the output end of the first drive source and extending into the interior of the fermentation liner; a horizontal mounting plate installed at the bottom of the linear shaft and movably disposed inside the fermentation liner; an oblique mounting plate rotatably connected to the side of the horizontal mounting plate; and a rotary drive source installed inside the horizontal mounting plate and connected to the oblique mounting plate. The inclined mounting plate contains a self-adjusting inclined stirring assembly that extends outward.

[0011] As a preferred embodiment of the present invention, the self-adjusting inclined stirring assembly includes: a lower mounting block installed inside the inclined mounting plate; a universal ball structure connected to the lower mounting block; an inclined rod connected to the universal ball structure; a stirring blade movably disposed outside the inclined rod; and a vibration spring connected to the stirring blade and sleeved outside the inclined rod. The inner bottom of the deflector is connected to another deflector via a connecting spring. The bottom of the other deflector is connected to another deflector mounting plate and another horizontal mounting plate via a lower mounting block. A double separation assembly is installed at the bottom of the other horizontal mounting plate.

[0012] As a preferred embodiment of the present invention, the dual separation assembly includes: a lower rotating rod connected to another horizontal mounting plate; a screening screen disposed inside the lower cover body; and a material discharge blade disposed on top of the screening screen and connected to the lower rotating rod. There are two of each of the screening screen and the unloading blades.

[0013] As a preferred embodiment of the present invention, the pretreatment partition structure includes: a discharge pipe disposed eccentrically inside the partition plate; a small motor installed at the bottom of the discharge pipe; a linear rotating rod connected to the output end of the small motor and movably disposed inside the discharge pipe; a cutting disc installed outside the linear rotating rod; a lifting drive source installed at the top of the linear rotating rod; a partition cover connected to the output end of the lifting drive source and movably disposed outside the top of the discharge pipe; and a side opening opened inside the discharge pipe and located on the side of the cutting disc.

[0014] This invention also provides a process for extracting fruit and vegetable jam products based on bio-fermentation and efficient separation, including the following steps: S1. Raw material processing and sterilization: Fresh, uncontaminated fruits and vegetables are used. After peeling and pulping, they are sterilized at high temperature using sterile equipment to ensure the hygiene of the raw materials. S2. Bio-fermentation: The entire fermentation process of the ingredients adopts a sealed fermentation technology to ensure a sterile environment within the purification and separation tanks and prevent the intrusion of unwanted bacteria. After processing, the ingredients are transported to the interior of the purification and separation tanks, where yeast for fermentation is added. The ingredients undergo fermentation within the purification and separation tanks, with the self-adjusting inclined stirring component improving the efficiency of the fermentation process. S3. Separation of fermented ingredients: After fermentation, the product enters the bottom of the purification and separation tank group, and impurities in the product are separated through a double separation component. The separated product is discharged from the inside of the purification and separation tank group for the next processing step. S4. Temperature and Humidity Management: Throughout the fermentation process, control the fermentation temperature between 18℃ and 35℃, and maintain humidity within a suitable range to inhibit the growth of harmful microorganisms. Compared with existing technologies, one or more of the above technical solutions have the following beneficial effects: 1. In the extraction process and apparatus for fruit and vegetable sauce products based on bio-fermentation and efficient separation, the activity and efficiency of fermenting ingredients and yeast can be improved by oblique stirring. Compared with the traditional vertical stirring method, oblique stirring can achieve simultaneous axial and radial flow, effectively breaking up material clumps, improving mixing uniformity, optimizing the flow path of ingredients and yeast, reducing mechanical damage to microbial cells, maintaining strain activity, avoiding uneven nutrient distribution problems that may occur with vertical stirring, and promoting the stable generation of metabolites. Furthermore, the oblique rod and stirring blades for oblique stirring can be adjusted according to the distribution of ingredients and yeast inside the fermentation tank and the fermentation time, further enhancing the stirring capacity and efficiency of ingredients and yeast during fermentation. It should be noted that when changing the tilt angle of the skew rod and the stirring blade, the two skew rods can remain connected at all times, and longer skew rods can operate continuously; 2. In the vegetable and fruit sauce product extraction process and device based on bio-fermentation and efficient separation, when the ingredients and yeast inside the fermentation tank are stirred, the rotating rod and discharge blades connected to the bottom of the tank can be rotated to effectively clean the screening screen that separates the fermentation products. This prevents the fermentation products from clogging the screening screen, which would affect the continuous separation of subsequent fermentation products and ensure the efficiency of the separation. Simultaneously, the separated impurities can be pushed to the edge of the screening screen for easier subsequent cleaning. 3. In the extraction process and apparatus for fruit and vegetable sauce products based on bio-fermentation and efficient separation, when conveying ingredients and yeast, the separate design of multiple discharge pipes and two internal conveying channels optimizes the conveying path of ingredients and yeast into the fermentation tank. This allows for pre-mixing of the ingredients and yeast during conveying, reducing the time required for subsequent stirring and fermentation. Furthermore, the flow space for ingredients and yeast inside the fermentation tank can be freely adjusted according to requirements, accommodating conveying operations with varying contents of ingredients and yeast. It should be noted that the rotating cutting disc and its internal conical cutting body can rotate and cut the conveyed ingredients, reducing their volume and further improving the efficiency of subsequent fermentation. 4. In the extraction process and apparatus for fruit and vegetable jam products based on bio-fermentation and efficient separation, by setting a spiral heating pipeline with a spiral structure on the outside of the fermentation tank, the uniformity of heat transfer to the inside of the fermentation tank can be maximized, ensuring that the temperature of each part inside the fermentation tank remains as constant as possible, and preventing uneven heat from affecting the fermentation effect of the ingredients. Simultaneously, during actual fermentation, yeast and ingredients can be replenished through multiple nozzles, ensuring the fermentation effect even when the fermentation process is stopped. Attached Figure Description

[0015] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation of the invention.

[0016] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall front view of the present invention; Figure 3 This is a schematic diagram of the overall front cross-section of the present invention; Figure 4 This is a schematic diagram of the overall cross-section of the present invention; Figure 5 This is a schematic diagram showing the cross-sectional view of the connection between the upper cover and the atomizing delivery assembly of the present invention; Figure 6 This is a front cross-sectional view of the purification and separation tank assembly of the present invention; Figure 7 This is a schematic diagram showing the cross-sectional view of the connection between the intermediate tank and the fermentation separation structure of the present invention; Figure 8 This is a schematic diagram of the structure of the self-adjusting inclined stirring assembly of the present invention; Figure 9 This is the present invention. Figure 8 Enlarged structural diagram of region A in the middle; Figure 10 This is an exploded view of the connection between the skew rod and the vibration spring of the present invention; Figure 11 This is a cross-sectional structural diagram showing the connection between the lower cover and the dual separation assembly of the present invention; Figure 12 This is a schematic diagram showing the cross-sectional view of the connection between the dividing plate and the pre-treated partition structure of the present invention; Figure 13 This is a schematic cross-sectional view of the structure of the present invention; Figure 14 This is an exploded view of the cutting disc of the present invention; In the picture: 10. Purification and separation tank assembly; 101. Upper cover; 102. Intermediate tank; 1021. Material inlet; 103. Lower cover; 1031. Pump assembly; 104. Dividing plate; 105. Fermentation liner; 1051. Replenishment nozzle; 1052. Spiral heating pipeline; 1053. Conductive head; 20. Atomizing delivery assembly; 201. Cross support; 202. Atomizing nozzle; 203. Agent input pipe; 30. Fermentation separation structure; 301. Inclined drive assembly; 302. Self-adjusting inclined stirring assembly; 303. Dual separation assembly; 304. Connecting spring; 3011, First drive source; 3012, Linear shaft; 3013, Horizontal mounting plate; 3014, Angled mounting plate; 3015, Rotary drive source; 3021. Lower mounting block; 3022. Universal ball structure; 3023. Skew rod; 3024. Agitator blade; 3025. Vibration spring; 3031. Lower rotating rod; 3032. Screening mesh; 3033. Material ejector blades; 40. Pre-treatment partition structure; 401. Unloading pipe; 402. Small motor; 403. Linear rotating rod; 404. Cutting disc; 405. Lifting drive source; 406. Partition cover; 407. Side opening; 50. Disc body; 501. Toothed disc; 502. Inner groove; 503. Conical cutting body. Detailed Implementation

[0018] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0019] Example 1 Please see Figures 1-13The fruit and vegetable jam product extraction device based on bio-fermentation and efficient separation includes a purification and separation tank group 10; an atomizing conveying component 20 disposed at the top of the purification and separation tank group 10; a fermentation separation structure 30 disposed inside the purification and separation tank group 10 and below the atomizing conveying component 20; and a pretreatment partition structure 40 disposed on top of the fermentation separation structure 30 and below the atomizing conveying component 20. The fermentation separation structure 30 includes: an inclined drive component 301 installed at the top of the purification and separation tank group 10 and extending into the purification and separation tank group 10; a self-adjusting inclined stirring component 302 installed at the bottom of the inclined drive component 301; and a dual separation component 303 installed at the bottom of the self-adjusting inclined stirring component 302. There are two self-adjusting inclined stirring components 302, and the two self-adjusting inclined stirring components 302 are connected by a connecting spring 304.

[0020] The working principle described above is as follows: When preparing fruit and vegetable sauce, the processed and sterilized ingredients are first transported to the purification and separation tank group 10. Fermentation materials such as yeast are transported to the purification and separation tank group 10 via the atomizing conveying component 20. Pre-mixing of the materials and ingredients takes place within the pre-treatment partition structure 40 inside the purification and separation tank group 10, reducing the time required for subsequent fermentation and stirring of the ingredients and yeast, and protecting the yeast and other materials. Subsequently, during fermentation of the ingredients and yeast, the inclined drive component 301 drives the self-adjusting inclined stirring component 302 to rotate continuously at an angle, performing inclined stirring of the ingredients and yeast inside the purification and separation tank group 10. This inclined stirring improves fermentation efficiency and achieves simultaneous axial and radial flow, enhancing the uniformity of mixing the ingredients and yeast, optimizing the material flow path, reducing mechanical damage to microbial cells, and helping to maintain the activity of the microbial strain. Simultaneously, during the stirring operation, the dual separation component 303 can also be driven to operate, cleaning up product impurities that are blocked and adhered to the dual separation component 303, ensuring the feasibility of continuous product separation operation.

[0021] For details, please refer to the following: Figure 6 The purification and separation tank assembly 10 includes: an upper cover 101; an intermediate tank 102 installed at the bottom of the upper cover 101 by screws; a lower cover 103 installed at the bottom of the intermediate tank 102 by screws; a pump assembly 1031 located at the center inside the lower cover 103; partition plates 104 installed on the upper and lower sides inside the intermediate tank 102; and a fermentation liner 105 installed between the two partition plates 104. The partition plates 104 at the top have multiple pretreatment partition structures 40 located at their eccentric positions. The upper cover 101 has an atomizing conveying assembly 20 inside, the lower cover 103 has a dual separation assembly 303 inside, and the fermentation liner 105 has a self-adjusting inclined stirring assembly 302 movably installed inside.

[0022] In this invention, the left and right sides of the top of the intermediate tank 102 are connected to material inlets 1021, and the fermentation inner liner 105 is provided with a supplementary nozzle 1051 extending to the outside of the intermediate tank 102.

[0023] For details, please refer to the following: Figure 4 and Figure 6 The outer side of the fermentation inner liner 105 is provided with a spiral heating pipe 1052 located inside the intermediate tank 102. Both ends of the spiral heating pipe 1052 are connected to conductive heads 1053. The conductive heads 1053 are connected to an external power source, and the spiral heating pipe 1052 generates heat through the external power source.

[0024] In the vegetable and fruit sauce product extraction device based on bio-fermentation and efficient separation of the present invention, current is transmitted to the interior of the spiral heating pipe 1052 through the conductive head 1053 connected to the power supply, and the spiral heating pipe 1052 is operated to generate heat to the interior of the fermentation inner liner 105, providing suitable temperature and humidity conditions for the fermentation of ingredients, yeast and other materials inside the fermentation inner liner 105.

[0025] For details, please refer to the following: Figure 5 The atomizing delivery assembly 20 includes: a cross bracket 201 installed inside the upper cover 101; an atomizing nozzle 202 installed at an eccentric position inside the cross bracket 201; and a drug inlet pipe 203 connected to the atomizing nozzle 202 and extending to the outside of the upper cover 101.

[0026] In the vegetable and fruit sauce product extraction device based on bio-fermentation and efficient separation of the present invention, when conveying materials such as yeast, the design of multiple atomizing nozzles 202 can ensure the uniform delivery of materials such as yeast and expand the contact area between the materials such as yeast and food, making the initial contact between the two more uniform.

[0027] For details, please refer to the following: Figure 4 and Figure 8 The inclined drive assembly 301 includes: a first drive source 3011 installed at the center of the top of the upper cover 101; a linear shaft 3012 connected to the output end of the first drive source 3011 and extending into the fermentation inner liner 105; a horizontal mounting plate 3013 installed at the bottom of the linear shaft 3012 and movably disposed inside the fermentation inner liner 105; an inclined mounting plate 3014 rotatably connected to the side of the horizontal mounting plate 3013; and a rotary drive source 3015 installed inside the horizontal mounting plate 3013 and connected to the inclined mounting plate 3014, wherein a self-adjusting inclined stirring assembly 302 extending to the outside is installed inside the inclined mounting plate 3014.

[0028] In the vegetable and fruit sauce product extraction device based on bio-fermentation and efficient separation of the present invention, when processing fermented ingredients and yeast, the first drive source 3011 is activated, driving the linear shaft 3012 connected to the output end of the first drive source 3011 to rotate, and driving the horizontal mounting plate 3013 installed at the bottom of the linear shaft 3012 to rotate. At this time, when the horizontal mounting plate 3013 rotates, the inclined mounting plate 3014 installed on its side will drive the self-adjusting inclined stirring component 302 to rotate at an inclined angle, realizing the inclined mixing operation of yeast and ingredients.

[0029] In this solution, the rotary drive source 3015 can be activated to drive the inclined mounting plate 3014 connected to the output end of the rotary drive source 3015 to rotate on the side of the horizontal mounting plate 3013, thereby changing the tilt angle of the self-adjusting inclined stirring component 302, which is suitable for stirring and fermentation operations under different conditions and time periods.

[0030] For details, please refer to the following: Figure 8 , Figure 9 and Figure 10 The self-adjusting inclined stirring assembly 302 includes: a lower mounting block 3021 installed inside the inclined mounting plate 3014; a universal ball structure 3022 connected to the lower mounting block 3021; ​​an inclined rod 3023 connected to the universal ball structure 3022; a stirring blade 3024 movably disposed outside the inclined rod 3023; and a vibration spring 3025 connected to the stirring blade 3024 and sleeved on the outside of the inclined rod 3023. The inner bottom of the inclined rod 3023 is connected to another inclined rod 3023 via a connecting spring 304. The bottom of the other inclined rod 3023 is connected to another inclined mounting plate 3014 and another horizontal mounting plate 3013 via the lower mounting block 3021. A double separation assembly 303 is installed at the bottom of the other horizontal mounting plate 3013.

[0031] In the fruit and vegetable jam product extraction device based on bio-fermentation and efficient separation of the present invention, when the skewing rod 3023 rotates, the stirring blade 3024 mounted on its outer side will rotate accordingly, stirring the food and yeast materials that are in contact with the outer side of the stirring blade 3024, thereby improving the efficiency and effect of fermentation. Furthermore, the stirring blade 3024, connected by a vibration spring 3025, can compress the vibration spring 3025 through the pressure generated when the stirring blade 3024 comes into contact with the food, and the elastic feedback of the vibration spring 3025 will drive the stirring blade 3024 to perform localized movement, enhancing the ability to stir the food and yeast materials.

[0032] In this design, when the tilting mounting plate 3014 rotates, the lower mounting block 3021 installed inside it will move together under the force of the universal ball structure 3022. One tilting rod 3023 will extend and retract a certain distance inside the other tilting rod 3023, ensuring that the two tilting rods 3023 are always connected and will not conflict or interfere with each other.

[0033] For details, please refer to the following: Figure 11 The dual separation assembly 303 includes: a lower rotating rod 3031 connected to another horizontal mounting plate 3013; a screening screen 3032 disposed inside the lower cover 103; and a discharge blade 3033 disposed on top of the screening screen 3032 and connected to the lower rotating rod 3031, wherein two screening screens 3032 and two discharge blades 3033 are provided.

[0034] In the vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation of the present invention, when the rotating rod 3031 rotates, the material ejection blade 3033 installed on its outer side will rotate, pushing the product material located at the top of the screening screen 3032 to the edge of the screening screen 3032, which facilitates the subsequent continuous separation operation of the product.

[0035] For details, please refer to the following: Figure 12 and Figure 13 The pretreatment partition structure 40 includes: a discharge pipe 401 disposed eccentrically inside the partition plate 104; a small motor 402 installed at the bottom inside the discharge pipe 401; a linear rotating rod 403 connected to the output end of the small motor 402 and movably disposed inside the discharge pipe 401; a cutting disc 404 installed outside the linear rotating rod 403; a lifting drive source 405 installed at the top inside the linear rotating rod 403; a partition cover 406 connected to the output end of the lifting drive source 405 and movably disposed outside the top of the discharge pipe 401; and a side opening 407 opened inside the discharge pipe 401 and located on the side of the cutting disc 404.

[0036] In the vegetable and fruit sauce product extraction device based on bio-fermentation and efficient separation of the present invention, after the ingredients and yeast are conveyed to the top of the dividing plate 104, as the amount of material increases, the ingredients at the top are squeezed into the top of the unloading pipe 401, and then enter the fermentation inner tank 105 through the channel inside the unloading pipe 401 for fermentation. At the same time, the cutting disc 404 connected to the output end of the small motor 402 via the linear rotary rod 403 is rotated by starting the small motor 402 to cut the ingredients and yeast flowing inside the side opening 407. By conveying the ingredients and yeast in sections, the ingredients and yeast are pre-treated, reducing the time required for subsequent stirring of the ingredients and yeast.

[0037] In this solution, the lifting drive source 405 can be activated to drive the partition cover 406 connected to the output end of the lifting drive source 405 to move up and down, thereby changing the space between the partition cover 406 and the unloading pipe 401, which is suitable for the conveying of food and yeast under different conditions.

[0038] Example 2 Please see Figures 1-13 The extraction process for fruit and vegetable jam products based on bio-fermentation and efficient separation includes the following steps: S1. Raw material processing and sterilization: Fresh, uncontaminated fruits and vegetables are used. After peeling and pulping, they are sterilized at high temperature using sterile equipment to ensure the hygiene of the raw materials. S2. Biological Fermentation: The entire fermentation process of the ingredients adopts a sealed fermentation technology to ensure a sterile environment within the purification and separation tank 10 and prevent the intrusion of miscellaneous bacteria. The processed ingredients are transported to the interior of the purification and separation tank 10, and yeast for fermentation is added. The ingredients undergo fermentation within the purification and separation tank 10, with the self-adjusting inclined stirring component 302 operating to improve the efficiency of the ingredient fermentation. S3. Separation of fermented ingredients: The fermented product enters the bottom of the purification and separation tank 10, and the impurities in the product are separated by the dual separation component 303. The separated product is discharged from the inside of the purification and separation tank 10 for the next processing step. S4. Temperature and Humidity Management: Throughout the fermentation process, control the fermentation temperature between 18℃ and 35℃ and maintain the humidity within a suitable range to inhibit the growth of harmful microorganisms.

[0039] Example 3 For details, please refer to the following: Figure 14 The top of the cutting disc 404 is set as a disc body 50, and the bottom of the cutting disc 404 is set as a toothed disc 501. The concave toothed part of the toothed disc 501 matches the side opening 407. Multiple inner grooves 502 are provided at the eccentric part inside the disc body 50 and the cutting disc 404. A conical cutting body 503 is installed inside the circular inner groove 502. The conical cutting body 503 is set as a structure that is narrow at the top and wide at the bottom.

[0040] In the fruit and vegetable sauce product extraction device based on bio-fermentation and efficient separation of the present invention, the design of the toothed disc 501 structure ensures that the ingredients and yeast transported through the side opening 407 can enter the interior of the fermentation inner tank 105 at intervals (mainly liquid yeast), improving the uniformity of the ingredients and yeast during fermentation inside the fermentation inner tank 105. Simultaneously, the design of the inner groove 502 facilitates the transport of ingredients inside the discharge pipe 401, and the conical cutting body 503 can perform secondary cutting of larger particles entering its interior by rotation, thereby improving the efficiency of subsequent fermentation of ingredients and yeast by reducing the size of the ingredients.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

[0042] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention.

[0043] Therefore, any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this invention, based on the technical solution and inventive concept of this invention, should be covered within the protection scope of this invention.

Claims

1. A vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation, characterized in that, include: Purification and separation tank group (10); atomizing conveying assembly (20) disposed at the top of the purification and separation tank group (10); fermentation separation structure (30) disposed inside the purification and separation tank group (10) and below the atomizing conveying assembly (20); pretreatment partition structure (40) disposed at the top of the fermentation separation structure (30) and below the atomizing conveying assembly (20). The fermentation separation structure (30) includes: an inclined drive assembly (301) installed on top of the purification separation tank assembly (10) and extending into the interior of the purification separation tank assembly (10); a self-adjusting inclined stirring assembly (302) installed at the bottom of the inclined drive assembly (301); and a dual separation assembly (303) installed at the bottom of the self-adjusting inclined stirring assembly (302). Two self-adjusting inclined stirring components (302) are provided, and the two self-adjusting inclined stirring components (302) are connected by a connecting spring (304). The purification and separation tank assembly (10) includes: an upper cover (101); an intermediate tank (102) installed at the bottom of the upper cover (101) by screws; a lower cover (103) installed at the bottom of the intermediate tank (102) by screws; a pump assembly (1031) located at the center of the lower cover (103); partition plates (104) installed on the upper and lower sides inside the intermediate tank (102); and a fermentation liner (105) installed between the two partition plates (104). The top partition plate (104) has multiple pretreatment partition structures (40) located at its eccentric position. The upper cover (101) has an atomizing conveying assembly (20) inside. The lower cover (103) has a double separation assembly (303) inside. The fermentation inner liner (105) has a self-adjusting inclined stirring assembly (302) inside. Wherein: the oblique drive assembly (301) includes: a first drive source (3011) installed at the top center of the upper cover (101); a linear shaft (3012) connected to the output end of the first drive source (3011) and extending into the fermentation inner liner (105); a horizontal mounting plate (3013) installed at the bottom of the linear shaft (3012) and movably disposed inside the fermentation inner liner (105); an oblique mounting plate (3014) rotatably connected to the side of the horizontal mounting plate (3013); and a rotary drive source (3015) installed inside the horizontal mounting plate (3013) and connected to the oblique mounting plate (3014). The inclined mounting plate (3014) has a self-adjusting inclined stirring assembly (302) extending to the outside installed inside. Wherein: the self-adjusting inclined stirring assembly (302) includes: a lower mounting block (3021) installed inside the inclined mounting plate (3014); a universal ball structure (3022) connected to the lower mounting block (3021); an inclined rod (3023) connected to the universal ball structure (3022); a stirring blade (3024) movably disposed outside the inclined rod (3023); and a vibration spring (3025) connected to the stirring blade (3024) and sleeved outside the inclined rod (3023). The inner bottom of the deflector (3023) is connected to another deflector (3023) via a connecting spring (304). The bottom of the other deflector (3023) is connected to another deflector mounting plate (3014) and another horizontal mounting plate (3013) via a lower mounting block (3021). The bottom of the other horizontal mounting plate (3013) is equipped with a double separation assembly (303).

2. The vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation according to claim 1, characterized in that: The top left and right sides of the intermediate tank (102) are connected to material inlets (1021), and the fermentation inner liner (105) is provided with a replenishment nozzle (1051) extending to the outside of the intermediate tank (102).

3. The vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation according to claim 1, characterized in that: The outer side of the fermentation inner liner (105) is provided with a spiral heating pipe (1052) located inside the intermediate tank (102). The two ends of the spiral heating pipe (1052) are connected to conductive heads (1053). The conductive heads (1053) are connected to an external power source, and the spiral heating pipe (1052) generates heat through the external power source.

4. The vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation according to claim 1, characterized in that: The atomizing delivery assembly (20) includes: a cross bracket (201) installed inside the upper cover (101); an atomizing nozzle (202) installed at an eccentric position inside the cross bracket (201); and a drug inlet pipe (203) connected to the atomizing nozzle (202) and extending to the outside of the upper cover (101).

5. The vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation according to claim 1, characterized in that: The dual separation assembly (303) includes: a lower rotating rod (3031) connected to another horizontal mounting plate (3013); a screening screen (3032) disposed inside the lower cover (103); and a discharge blade (3033) disposed on top of the screening screen (3032) and connected to the lower rotating rod (3031). Two of each of the screening screen (3032) and the unloading blade (3033) are provided.

6. The vegetable and fruit jam product extraction device based on bio-fermentation and efficient separation according to claim 1, characterized in that: The pretreatment partition structure (40) includes: a discharge pipe (401) disposed eccentrically inside the partition plate (104); a small motor (402) installed at the bottom inside the discharge pipe (401); a linear rotating rod (403) connected to the output end of the small motor (402) and movably disposed inside the discharge pipe (401); a cutting disc (404) installed outside the linear rotating rod (403); a lifting drive source (405) installed at the top inside the linear rotating rod (403); a partition cover (406) connected to the output end of the lifting drive source (405) and movably disposed outside the top of the discharge pipe (401); and a side opening (407) opened inside the discharge pipe (401) and located on the side of the cutting disc (404).

7. A process for extracting fruit and vegetable jam products based on bio-fermentation and efficient separation, wherein the fruit and vegetable jam product extraction device based on bio-fermentation and efficient separation according to any one of claims 1-6 is characterized in that, Includes the following steps: S1. Raw material processing and sterilization: Fresh, uncontaminated fruits and vegetables are used. After peeling and pulping, they are sterilized at high temperature using sterile equipment to ensure the hygiene of the raw materials. S2, biological fermentation: The fermentation of the ingredients adopts the sealed fermentation technology throughout the process to ensure a sterile environment inside the purification and separation tank group (10) and prevent the invasion of miscellaneous bacteria. The processed ingredients are transported to the inside of the purification and separation tank group (10) and yeast for fermentation is added. The ingredients are fermented inside the purification and separation tank group (10). The efficiency of the ingredients fermentation is improved by the operation of the self-adjusting inclined stirring component (302). S3. Separation of fermented ingredients: The product after fermentation enters the bottom of the purification and separation tank group (10), and the impurities in the product are separated by the double separation component (303). The separated product is discharged from the inside of the purification and separation tank group (10) for the next step of processing. S4. Temperature and Humidity Management: Throughout the fermentation process, control the fermentation temperature between 18℃ and 35℃ and maintain the humidity within a suitable range to inhibit the growth of harmful microorganisms.

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