一种连续式椭圆形线圈反段绕制工装组合及绕制方法

By designing a continuous elliptical coil reverse winding fixture combination and a fixing clamp, the problem of winding elliptical coil reverse sections was solved, achieving fast and high-quality winding results, suitable for products of various voltage levels.

CN121281996BActive Publication Date: 2026-07-17TBEA SHENYANG TRANSFORMER GRP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TBEA SHENYANG TRANSFORMER GRP CO LTD
Filing Date
2024-07-03
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology, the reverse winding method for continuous elliptical coils is not yet mature, especially for high-current helical coils, which suffer from poor mechanical properties and difficulty in ensuring winding quality.

Method used

A continuous elliptical coil reverse section winding fixture assembly is adopted, including an elliptical plate assembly and a coil reverse section fixing clamp. Through the stepped elliptical plate assembly and the movable transition arc plate design, combined with the coil reverse section fixing clamp, multi-point positioning, clamping and transition of the conductor are realized, ensuring the winding quality.

Benefits of technology

It enables rapid winding of continuous elliptical coil reverse sections, ensuring winding quality and mechanical properties, and is suitable for products of different voltage levels, improving the flexibility of use and the scope of application.

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Abstract

本发明涉及一种连续式椭圆形线圈反段绕制工装组合及绕制方法,包括椭圆板组件和线圈反段固定夹具,各层椭圆板组件由上到下宽度依次增加并形成阶梯形状套装于绝缘筒上的各个撑条外侧,其中位于最下层的底层椭圆板组件设于线圈线段上端,位于最上层的顶层椭圆板组件包括固定设置的顶层长轴弧板和顶层短轴弧板以及活动设置的顶层底位过渡弧板,并且所述顶层底位过渡弧板宽度逐渐缩小,导线绕制时所述顶层底位过渡弧板末端以及所述顶层长轴弧板和顶层短轴弧板上均设有使导线紧贴弧板外侧的线圈反段固定夹具。本发明能够实现连续式椭圆线圈反段的快速绕制,且能够保证绕制质量。
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