A method and system for controlling the addition of cleaning agent to an aluminium pop can cleaning machine

CN121339094BActive Publication Date: 2026-09-08FOSHAN RUIFENG HENGYE MASCH CO LTD
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Patent Information

Application Number
CN202511436701.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-09-08
Estimated Expiration
2045-10-09

AI Technical Summary

Technical Problem

[0003]针对上述缺陷,本发明提出了一种铝质易拉罐清洗机的清洗剂添加控制方法及系统,目的在于解决传统依赖人工经验的清洗剂添加方式,受人员判断偏差、作业状态波动等因素影响,易导致清洗剂添加量不精准,从而影响铝质易拉罐体生产质量的问题

Benefits of technology

本方案中通过设定铝质易拉罐清洗机的清洗剂浓度阈值,并检测铝质易拉罐清洗机的检测电极的运行情况,当检测电极运行正常时,则判断通过检测电极采集的清洗剂实时浓度是否小于浓度阈值,若是,则根据预设的铝质易拉罐的目标生产速度下对应的清洗剂消耗量计算清洗剂添加量,并自动执行添加操作,若否,则不执行添加操作;当检测电极运行失常时,则根据铝质易拉罐的目标生产数量或者目标生产时间,以及预设的单位数量或单元时间铝质易拉罐对应的清洗剂消耗量计算清洗剂添加量,并自动执行添加操作。相比于传统的依赖人工经验的清洗剂添加方式,本方案采用自动化的清洗剂添加方式,防止因人为因素干扰导致的清洗剂添加量不精准,从而有效提高铝质易拉罐体的生产质量。

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Abstract

The application discloses a kind of aluminum pop can cleaning machine's cleaning agent addition control method and system, the method includes the following steps: setting the cleaning agent concentration threshold of aluminum pop can cleaning machine;Detect the running condition of the detection electrode of aluminum pop can cleaning machine, when detection electrode is normal, then it is judged whether the real-time concentration of cleaning agent collected by detection electrode is less than concentration threshold, if so, then according to the corresponding cleaning agent consumption of preset target production speed of aluminum pop can calculates cleaning agent addition;When detection electrode is abnormal, then according to the target production quantity or target production time of aluminum pop can, and the corresponding cleaning agent consumption of preset unit quantity or unit time aluminum pop can calculates cleaning agent addition.The application solves the cleaning agent addition mode of traditional dependence on artificial experience, influenced by human factors, prone to cleaning agent addition amount not accurate, thereby affecting the quality of aluminum pop can body production problem.
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Description

Technical Field

[0001] This invention relates to the field of aluminum can cleaning machine technology, specifically a cleaning agent addition control method and system for an aluminum can cleaning machine. Background Technology

[0002] In the industrial production process of aluminum beverage cans, the cleaning process is a core step in ensuring product quality and the stability of subsequent processing. During processing, aluminum beverage cans become contaminated with lubricating oil, rolling oil, aluminum ash, and oxide scale. If these contaminants are not thoroughly removed, they will not only affect the adhesion of subsequent processes such as spraying and printing, but may also remain on the inner wall of the can, posing potential quality risks. Therefore, they must be completely removed through professional cleaning processes, and the industry currently widely uses cleaning machines to complete this cleaning operation. However, in the actual operation of cleaning machines, most rely on workers' past experience to manually add a precise amount of cleaning agent to the cleaning tank. This experience-based operation mode is easily affected by factors such as human judgment bias and fluctuations in operating conditions, which can easily lead to inaccurate addition of cleaning agent, thus affecting the production quality of the aluminum beverage cans. Summary of the Invention

[0003] To address the aforementioned shortcomings, this invention proposes a cleaning agent addition control method and system for an aluminum can cleaning machine. The aim is to solve the problem that the traditional cleaning agent addition method, which relies on manual experience, is easily affected by factors such as human judgment bias and fluctuations in operating conditions, leading to inaccurate cleaning agent addition and thus affecting the production quality of aluminum cans.

[0004] To achieve this objective, the present invention adopts the following technical solution: A method for controlling the addition of cleaning agent in an aluminum can cleaning machine, comprising the following steps: Step S1: Set the cleaning agent concentration threshold for the aluminum can cleaning machine; Step S2: Determine if the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, collect the real-time concentration of the cleaning agent and determine if the real-time concentration is lower than the cleaning agent concentration threshold. If so, calculate the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount. If not, stop the cleaning agent addition operation. If the machine malfunctions, calculate the cleaning agent addition amount based on the target production quantity or target production time of aluminum cans, and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount.

[0005] Preferably, the method further includes the following steps: setting a first cleaning agent contamination threshold and a second cleaning agent contamination threshold for the aluminum can cleaning machine; collecting the real-time contamination level of the cleaning agent based on the detection electrodes of the aluminum can cleaning machine, and determining whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold; if not, calculating the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of the aluminum cans, and performing an automatic cleaning agent addition operation based on the cleaning agent addition amount; if yes, determining whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold; if yes, triggering an alarm signal, adjusting the cleaning agent addition amount calculation strategy, and performing an automatic cleaning agent addition operation based on the adjusted cleaning agent addition amount; if no, stopping the cleaning agent addition operation.

[0006] Preferably, the method further includes the following steps: constructing a database; storing the real-time concentration and real-time contamination level of the cleaning agent collected by the detection electrode based on the aluminum can cleaning machine in the database; and generating a visual analysis chart based on the real-time concentration and real-time contamination level of the cleaning agent in the database, combined with the data time dimension or production correlation dimension.

[0007] Another aspect of this application provides a cleaning agent addition control system for an aluminum can cleaning machine, the system comprising: The first setting module is used to set the cleaning agent concentration threshold of the aluminum can cleaning machine; The first judgment module is used to determine whether the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, the first acquisition module is executed and the second judgment module is executed; if it is malfunctioning, the second calculation module is executed and the first add operation execution module is executed. The first data acquisition module is used to collect the real-time concentration of the cleaning agent in the aluminum can cleaning machine; The second judgment module is used to determine whether the real-time concentration of the cleaning agent is lower than the cleaning agent concentration threshold. If it is, the first calculation module is executed, and the first addition operation execution module is executed; if not, the first addition operation execution module is not executed. The first calculation module is used to calculate the amount of cleaning agent to be added based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans. The second calculation module is used to calculate the amount of cleaning agent to be added based on the target production quantity or target production time of aluminum cans and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans. The first addition operation execution module is used to perform automatic addition of cleaning agent based on the amount of cleaning agent added.

[0008] Preferably, the system further includes: a second setting module for setting a first cleaning agent contamination threshold and a second cleaning agent contamination threshold for the aluminum can cleaning machine; a second acquisition module for acquiring the real-time contamination level of the cleaning agent based on the detection electrode of the aluminum can cleaning machine, and executing a third judgment module; a third judgment module for judging whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold; if not, executing a first calculation module and executing a first addition operation execution module; if yes, executing a fourth judgment module; a fourth judgment module for judging whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold; if yes, executing an alarm triggering module, executing a strategy adjustment module, and executing a second addition operation execution module; if not, not executing the second addition operation execution module; an alarm triggering module for triggering an alarm signal; a strategy adjustment module for adjusting the cleaning agent addition calculation strategy; and a second addition operation execution module for executing an automatic cleaning agent addition operation according to the adjusted cleaning agent addition amount.

[0009] Preferably, it further includes: a construction module for constructing a database; a storage module for storing the real-time concentration and real-time contamination level of the cleaning agent collected by the detection electrode based on the aluminum can cleaning machine in the database; and a chart generation module for generating visual analysis charts based on the real-time concentration and real-time contamination level of the cleaning agent in the database, combined with the data time dimension or production correlation dimension.

[0010] The technical solution provided by this invention may include the following beneficial effects: This solution sets a cleaning agent concentration threshold for the aluminum can cleaning machine and monitors the operation of its detection electrodes. When the electrodes are functioning normally, it checks if the real-time cleaning agent concentration collected by the electrodes is below the threshold. If so, it calculates the cleaning agent addition amount based on the preset cleaning agent consumption at the target production speed of the aluminum cans and automatically performs the addition operation. If not, it does not perform the addition operation. When the detection electrodes malfunction, it calculates the cleaning agent addition amount based on the target production quantity or target production time of the aluminum cans, as well as the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and automatically performs the addition operation. Compared to the traditional cleaning agent addition method that relies on manual experience, this solution uses an automated cleaning agent addition method, preventing inaccurate cleaning agent addition due to human factors, thereby effectively improving the production quality of aluminum cans. Attached Figure Description

[0011] Figure 1 This is a flowchart illustrating the steps involved in controlling the addition of cleaning agents in an aluminum can cleaning machine. Detailed Implementation

[0012] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0013] A method for controlling the addition of cleaning agent in an aluminum can cleaning machine, comprising the following steps: Step S1: Set the cleaning agent concentration threshold for the aluminum can cleaning machine; Step S2: Determine if the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, collect the real-time concentration of the cleaning agent and determine if the real-time concentration is lower than the cleaning agent concentration threshold. If so, calculate the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount. If not, stop the cleaning agent addition operation. If the machine malfunctions, calculate the cleaning agent addition amount based on the target production quantity or target production time of aluminum cans, and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount.

[0014] This solution provides a method for controlling the addition of cleaning agents in an aluminum can cleaning machine, such as... Figure 1As shown, the first step is to set the cleaning agent concentration threshold for the aluminum can cleaning machine. In this embodiment, the aluminum can cleaning machine includes an acid pickling tank and a phosphating tank. The acid pickling tank uses sulfuric acid stored inside to acidify the surface of the cans, effectively removing stubborn contaminants such as residual aluminum ash and oxide scale from rolling. The phosphating tank uses an internal phosphating agent to form a uniform phosphating film on the surface of the cans, providing a good adhesion base for subsequent spraying and printing processes. By setting corresponding concentration thresholds for the sulfuric acid in the acid pickling tank and the phosphating agent in the phosphating tank, it is ensured that the need for adding sulfuric acid or the amount of phosphating agent can be accurately determined based on the real-time comparison of the concentration with the threshold, thereby ensuring the treatment effect of the two key processes of acid pickling and phosphating. The second step is to determine whether the detection electrodes of the aluminum can cleaning machine are operating normally. If they are operating normally, the real-time concentration of the cleaning agent in the aluminum can cleaning machine is collected, and it is determined whether the real-time concentration of the cleaning agent is lower than the cleaning agent concentration threshold. If so, the cleaning agent addition amount is calculated based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans, and the automatic cleaning agent addition operation is executed according to the cleaning agent addition amount. If not, the cleaning agent addition operation is stopped. If the machine malfunctions, the cleaning agent addition amount is calculated based on the target production quantity or target production time of aluminum cans, and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and the automatic cleaning agent addition operation is executed according to the cleaning agent addition amount. In this embodiment, by setting corresponding immersion detection electrodes in the pickling tank and the phosphating tank respectively, the real-time detection of the concentration of sulfuric acid solution in the pickling tank and the phosphating agent in the phosphating tank can be realized. When cleaning agent needs to be added, the system prioritizes a cleaning agent addition mode based on the cleaning agent concentration and the target production speed of aluminum cans. Specifically, this mode compares the real-time concentration of sulfuric acid in the pickling tank or phosphating agent in the phosphating tank with a corresponding concentration threshold. If the real-time concentration of sulfuric acid or phosphating agent is lower than the threshold, the amount of sulfuric acid or phosphating agent consumed at the target production speed is used as the addition amount, and the addition operation is executed automatically. For example, if the target production speed of the aluminum can production line is 3500 cans / minute, and the pre-set consumption of sulfuric acid or phosphating agent at this target speed is 3L, then the addition amount is set to 3L. This mode avoids over- or under-dosing due to simply adding based on concentration, while matching actual production needs. When the real-time concentration of sulfuric acid solution in the pickling tank or phosphating agent in the phosphating tank exceeds the corresponding concentration threshold, it indicates that the current concentration of sulfuric acid solution in the pickling tank or phosphating agent in the phosphating tank does not meet the cleaning requirements. Therefore, the cleaning agent addition operation should be stopped immediately to prevent the concentration from being too high, which could affect the cleaning effect or cause waste of raw materials.If the immersion detection electrode malfunctions and causes concentration detection to fail, in order to ensure the continuous production of aluminum cans, the system will switch to a counting or timing-based addition mode. This involves multiplying the target production quantity of aluminum cans by the preset consumption of sulfuric acid or phosphating agent per unit quantity of aluminum cans, or multiplying the target production time of aluminum cans by the preset consumption of sulfuric acid or phosphating agent per unit time of aluminum cans. This allows for accurate calculation of the amount of sulfuric acid or phosphating agent to be added and automatic addition.

[0015] This solution sets a cleaning agent concentration threshold for the aluminum can cleaning machine and monitors the operation of its detection electrodes. When the electrodes are functioning normally, it checks if the real-time cleaning agent concentration collected by the electrodes is below the threshold. If so, it calculates the cleaning agent addition amount based on the preset cleaning agent consumption at the target production speed of the aluminum cans and automatically performs the addition operation. If not, it does not perform the addition operation. When the detection electrodes malfunction, it calculates the cleaning agent addition amount based on the target production quantity or target production time of the aluminum cans, as well as the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and automatically performs the addition operation. Compared to the traditional cleaning agent addition method that relies on manual experience, this solution uses an automated cleaning agent addition method, preventing inaccurate cleaning agent addition due to human factors, thereby effectively improving the production quality of aluminum cans.

[0016] Preferably, the method further includes the following steps: setting a first cleaning agent contamination threshold and a second cleaning agent contamination threshold for the aluminum can cleaning machine; collecting the real-time contamination level of the cleaning agent based on the detection electrodes of the aluminum can cleaning machine, and determining whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold; if not, calculating the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of the aluminum cans, and performing an automatic cleaning agent addition operation based on the cleaning agent addition amount; if yes, determining whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold; if yes, triggering an alarm signal, adjusting the cleaning agent addition amount calculation strategy, and performing an automatic cleaning agent addition operation based on the adjusted cleaning agent addition amount; if no, stopping the cleaning agent addition operation.

[0017] In this embodiment, the cleaning agent contamination level of the aluminum can cleaning machine refers to the total mass of aluminum elements generated after the surface material of the aluminum can is dissolved by the cleaning agent during the cleaning process, contained in a unit volume of cleaning agent. The first cleaning agent contamination threshold is set to 45 g / L, and the second cleaning agent contamination threshold is set to 50 g / L. By using both thresholds, the contamination status of the cleaning agent can be monitored in real time. When the real-time contamination level of the cleaning agent does not exceed the first threshold, the cleaning agent is added precisely according to production needs, ensuring the stability of the aluminum can cleaning effect. When the real-time contamination level of the cleaning agent is between the first and second thresholds, an alarm signal is triggered to promptly alert staff to investigate the cause of accumulated cleaning agent contamination. By adjusting the cleaning agent addition calculation strategy, excessive injection of cleaning agent can be avoided while ensuring the cleaning effect of the aluminum cans. When the real-time contamination level of the cleaning agent exceeds the second contamination threshold, stop adding the cleaning agent in time to avoid substandard cleaning caused by using ineffective cleaning agent, thereby ensuring the surface treatment quality of aluminum cans.

[0018] To further explain, the adjustment strategy for calculating the cleaning agent addition amount is as follows: First, multiply the target production quantity of aluminum cans by the preset cleaning agent consumption per unit quantity of aluminum cans to obtain the first cleaning agent addition amount. Then, multiply the target production time of aluminum cans by the preset cleaning agent consumption per unit time of aluminum cans to obtain the second cleaning agent addition amount. Next, calculate the average of the first and second cleaning agent addition amounts. Then, calculate the average of the first and second cleaning agent contamination thresholds. Finally, determine whether the real-time contamination level of the cleaning agent is less than the average of the first and second cleaning agent contamination thresholds. If so, it indicates that the contamination level of the cleaning agent is too low, and the amount is reduced by 2% based on the average of the first and second cleaning agent addition amounts. If so, it indicates that the contamination level of the cleaning agent is too high, and the amount is reduced by 4% based on the average of the first and second cleaning agent addition amounts to obtain the adjusted cleaning agent addition amount.

[0019] Preferably, the method further includes the following steps: constructing a database; storing the real-time concentration and real-time contamination of the cleaning agent collected by the detection electrode based on the aluminum can cleaning machine in the database; and generating a visual analysis chart based on the real-time concentration and real-time contamination of the cleaning agent in the database, combined with the data time dimension or production correlation dimension.

[0020] In this embodiment, by collecting real-time concentration and contamination levels of the cleaning agent using the detection electrodes of the aluminum can cleaning machine and storing them in a database, it is beneficial to store and manage the cleaning agent parameters. By combining the real-time concentration and contamination levels of the cleaning agent in the database with time dimensions (e.g., hours, days, or weeks) or production-related dimensions (e.g., production batches or total production volume of aluminum cans), visual analysis charts, such as trend graphs, can be generated. This allows for a clearer and more intuitive presentation of the dynamic changes in the cleaning agent parameters, providing data support for staff to understand the cleaning agent status and optimize cleaning strategies.

[0021] Another aspect of this application provides a cleaning agent addition control system for an aluminum can cleaning machine, the system comprising: The first setting module is used to set the cleaning agent concentration threshold of the aluminum can cleaning machine; The first judgment module is used to determine whether the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, the first acquisition module is executed and the second judgment module is executed; if it is malfunctioning, the second calculation module is executed and the first add operation execution module is executed. The first data acquisition module is used to collect the real-time concentration of the cleaning agent in the aluminum can cleaning machine; The second judgment module is used to determine whether the real-time concentration of the cleaning agent is lower than the cleaning agent concentration threshold. If it is, the first calculation module is executed, and the first addition operation execution module is executed; if not, the first addition operation execution module is not executed. The first calculation module is used to calculate the amount of cleaning agent to be added based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans. The second calculation module is used to calculate the amount of cleaning agent to be added based on the target production quantity or target production time of aluminum cans and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans. The first addition operation execution module is used to perform automatic addition of cleaning agent based on the amount of cleaning agent added.

[0022] This solution provides a cleaning agent addition control system for an aluminum can cleaning machine. Through the coordinated operation of a first setting module, a first judgment module, a first data acquisition module, a second judgment module, a first calculation module, a second calculation module, and a first addition operation execution module, it achieves automated cleaning agent addition control. Compared to traditional cleaning agent addition methods that rely on manual experience, this solution prevents inaccurate cleaning agent dosage due to human error, thereby effectively improving the production quality of aluminum cans.

[0023] Preferably, the device further includes: a second setting module for setting a first cleaning agent contamination threshold and a second cleaning agent contamination threshold for the aluminum can cleaning machine; a second acquisition module for acquiring the real-time contamination level of the cleaning agent based on the detection electrodes of the aluminum can cleaning machine, and executing a third judgment module; a third judgment module for judging whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold; if not, executing a first calculation module and executing a first addition operation execution module; if yes, executing a fourth judgment module; a fourth judgment module for judging whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold; if yes, executing an alarm triggering module, executing a strategy adjustment module, and executing a second addition operation execution module; if not, not executing the second addition operation execution module; an alarm triggering module for triggering an alarm signal; a strategy adjustment module for adjusting the cleaning agent addition calculation strategy; and a second addition operation execution module for executing an automatic cleaning agent addition operation according to the adjusted cleaning agent addition amount.

[0024] In this embodiment, a second setting module is provided to offer a benchmark for the dual determination of cleaning agent contamination levels. In the third determination module, when the real-time contamination level of the cleaning agent is less than the first cleaning agent contamination threshold, the execution of the first calculation module and the first addition operation execution module ensures the stability of the aluminum can cleaning effect. When the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold, a fourth determination module is executed. In the fourth determination module, when the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold, the execution of the alarm trigger module promptly alerts staff to investigate the cause of accumulated cleaning agent contamination; the execution of the strategy adjustment module and the second addition operation execution module prevents excessive injection of cleaning agent while ensuring the cleaning effect of the aluminum can. When the real-time contamination level of the cleaning agent is greater than the second cleaning agent contamination threshold, the second addition operation execution module is not executed to avoid substandard cleaning caused by the use of ineffective cleaning agent, thereby ensuring the surface treatment quality of the aluminum can.

[0025] Preferably, the system further includes: a construction module for building a database; a storage module for storing the real-time concentration and contamination level of the cleaning agent collected by the detection electrodes of the aluminum can cleaning machine in the database; and a chart generation module for generating visual analysis charts based on the real-time concentration and contamination level of the cleaning agent in the database, combined with the data's time dimension or production-related dimension. In this embodiment, the storage module facilitates the storage and management of cleaning agent parameters. The chart generation module provides a clearer and more intuitive presentation of the dynamic changes in cleaning agent parameters, offering data support for staff to understand the cleaning agent's status and optimize cleaning strategies.

[0026] Furthermore, the functional units in the various embodiments of the present invention can be integrated into a processing module, or each unit can exist physically separately, or two or more units can be integrated into a module. The integrated module can be implemented in hardware or as a software functional module. If the integrated module is implemented as a software functional module and sold or used as an independent product, it can also be stored in a computer-readable storage medium.

[0027] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A method for controlling the addition of cleaning agent in an aluminum can cleaning machine, characterized in that: Includes the following steps: Step S1: Set the cleaning agent concentration threshold for the aluminum can cleaning machine; Step S2: Determine if the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, collect the real-time concentration of the cleaning agent and determine if the real-time concentration is lower than the cleaning agent concentration threshold. If so, calculate the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount. If not, stop the cleaning agent addition operation. If the machine malfunctions, calculate the cleaning agent addition amount based on the target production quantity or target production time of aluminum cans and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans, and execute the automatic cleaning agent addition operation according to the cleaning agent addition amount. The process also includes the following steps: setting a first cleaning agent contamination threshold and a second cleaning agent contamination threshold for the aluminum can cleaning machine; collecting the real-time contamination level of the cleaning agent based on the detection electrodes of the aluminum can cleaning machine, and determining whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination threshold; if not, calculating the cleaning agent addition amount based on the cleaning agent consumption corresponding to the preset target production speed of the aluminum cans, and performing an automatic cleaning agent addition operation based on the cleaning agent addition amount; if yes, determining whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination threshold; if yes, triggering an alarm signal, adjusting the cleaning agent addition amount calculation strategy, and performing an automatic cleaning agent addition operation based on the adjusted cleaning agent addition amount; if no, stopping the cleaning agent addition operation. The adjustment strategy for calculating the cleaning agent dosage is as follows: First, multiply the target production quantity of aluminum cans by the preset cleaning agent consumption per unit quantity of aluminum cans to obtain the first cleaning agent dosage. Then, multiply the target production time of aluminum cans by the preset cleaning agent consumption per unit time of aluminum cans to obtain the second cleaning agent dosage. Next, calculate the average of the first and second cleaning agent dosages. Then, calculate the average of the first and second cleaning agent contamination thresholds. Finally, determine whether the real-time contamination level of the cleaning agent is less than the average of the first and second cleaning agent contamination thresholds. If so, reduce the dosage by 2% based on the average of the first and second cleaning agent dosages. If not, reduce the dosage by 4% based on the average of the first and second cleaning agent dosages to obtain the adjusted cleaning agent dosage.

2. The method for controlling the addition of cleaning agent in an aluminum can cleaning machine according to claim 1, characterized in that: It also includes the following steps: Build the database; The real-time concentration and contamination level of the cleaning agent are collected by the detection electrodes based on the aluminum can cleaning machine and stored in the database; Based on the real-time concentration and contamination level of the cleaning agent in the database, and combined with the data time dimension or production-related dimension, a visual analysis chart is generated.

3. A cleaning agent addition control system for an aluminum can cleaning machine, using the cleaning agent addition control method for an aluminum can cleaning machine as described in any one of claims 1-2, characterized in that: The system includes: The first setting module is used to set the cleaning agent concentration threshold of the aluminum can cleaning machine; The first judgment module is used to determine whether the detection electrode of the aluminum can cleaning machine is operating normally. If it is operating normally, the first acquisition module is executed and the second judgment module is executed; if it is malfunctioning, the second calculation module is executed and the first add operation execution module is executed. The first data acquisition module is used to collect the real-time concentration of the cleaning agent in the aluminum can cleaning machine; The second judgment module is used to determine whether the real-time concentration of the cleaning agent is lower than the cleaning agent concentration threshold. If it is, the first calculation module is executed, and the first addition operation execution module is executed; if not, the first addition operation execution module is not executed. The first calculation module is used to calculate the amount of cleaning agent to be added based on the cleaning agent consumption corresponding to the preset target production speed of aluminum cans. The second calculation module is used to calculate the amount of cleaning agent to be added based on the target production quantity or target production time of aluminum cans and the preset cleaning agent consumption per unit quantity or unit time of aluminum cans. The first addition operation execution module is used to perform automatic addition of cleaning agent based on the amount of cleaning agent added.

4. The cleaning agent addition control system for an aluminum can cleaning machine according to claim 3, characterized in that: Also includes: The second setting module is used to set the first cleaning agent contamination threshold and the second cleaning agent contamination threshold for the aluminum can cleaning machine. The second acquisition module is used to acquire the real-time contamination level of the cleaning agent based on the detection electrode of the aluminum can cleaning machine, and to execute the third judgment module. The third judgment module is used to determine whether the real-time contamination level of the cleaning agent is greater than the first cleaning agent contamination level threshold. If not, the first calculation module is executed, and the first addition operation execution module is executed; if yes, the fourth judgment module is executed. The fourth judgment module is used to determine whether the real-time contamination level of the cleaning agent is less than the second cleaning agent contamination level threshold. If so, the alarm triggering module is executed, the strategy adjustment module is executed, and the second addition operation execution module is executed. If not, the second addition operation execution module is not executed. Alarm triggering module, used to trigger alarm signals; The strategy adjustment module is used to adjust the calculation strategy for the amount of cleaning agent added. The second addition operation execution module is used to perform automatic addition of cleaning agent according to the adjusted cleaning agent addition amount.

5. The cleaning agent addition control system for an aluminum can cleaning machine according to claim 3, characterized in that: Also includes: Build modules are used to build the database; The storage module is used to store the real-time concentration and real-time contamination level of the cleaning agent collected by the detection electrodes based on the aluminum can cleaning machine in the database; The chart generation module is used to generate visual analysis charts based on the real-time concentration and contamination level of cleaning agents in the database, combined with the data time dimension or production-related dimension.

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