A method for removing beta-cyclodextrin impurities in an alpha-cyclodextrin production process

By improving the α-cyclodextrin production process and combining specific additives and activated carbon treatment, β-cyclodextrin impurities are efficiently removed, solving the purity and stability problems in the existing technology, and realizing the preparation of high-purity α-cyclodextrin and reducing costs.

CN121343031BActive Publication Date: 2026-06-12WUHAN INST OF TECH +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUHAN INST OF TECH
Filing Date
2025-12-19
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing technologies are insufficient for efficiently removing β-cyclodextrin impurities in the production of α-cyclodextrin, affecting product purity and stability. Furthermore, existing methods are costly or complex, making large-scale application difficult.

Method used

An improved α-cyclodextrin production process was adopted, which involves steps such as dry corn starch liquefaction, enzymatic conversion, adjuvant encapsulation, and activated carbon treatment. In combination with specific adjuvants such as methyl tert-butyl ether, n-octanol, and n-hexane, α-cyclodextrin was separated and purified, simplifying the process and reducing adjuvant consumption.

Benefits of technology

The preparation of high-purity (over 98.5%) α-cyclodextrin was achieved, with low β-cyclodextrin residue and good stability, reducing production costs and energy consumption, making it suitable for large-scale industrial applications.

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Abstract

The application discloses a method for removing beta-cyclodextrin impurities in an alpha-cyclodextrin production process, and selects methyl tert-butyl ether, n-octanol, n-hexane and other additives with strong alpha-cyclodextrin inclusion action. The method introduces the additives in the conversion end purification stage, improves the separation pertinence, reduces the additive consumption, and does not affect the conversion efficiency. Moreover, the conversion and the purification stage are separately regulated, the type and the amount of the additives can be flexibly adjusted according to the composition of the cyclodextrin mixture in the purification stage, and the product stability is ensured.
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Description

Technical Field

[0001] This invention relates to the technical field of α-cyclodextrin synthesis process development, and particularly to a method for removing β-cyclodextrin impurities during α-cyclodextrin production. Background Technology

[0002] Alpha-cyclodextrins are cyclic oligosaccharides composed of six glucose units. They possess a conical cavity structure with an inner hydrophobic and an outer hydrophilic structure, allowing them to selectively encapsulate guest molecules whose size and properties match their hydrophobic cavity. This characteristic makes them irreplaceable in solubilization, stabilization, protection, controlled release, masking, separation, and purification, and they are widely used in pharmaceuticals, food, cosmetics, analysis, environmental protection, materials, and many other high-tech and consumer-facing fields. Compared to β-cyclodextrins, α-cyclodextrins have smaller molecular gaps, making them more suitable for encapsulating low-molecular-weight substances. They also offer higher water solubility and safety, giving them irreplaceable advantages in the food and pharmaceutical industries. However, due to enzyme selectivity limitations, the preparation of α-cyclodextrins often results in a large amount of β-cyclodextrin impurities, which are difficult to separate and affect the actual efficacy of α-cyclodextrins.

[0003] Currently, there are several methods for removing β-cyclodextrin impurities during the production of α-cyclodextrin: (1) Conversion aid precipitation method. The advantage of this method is that it can inhibit the formation of β-cyclodextrin during the conversion process and reduce the content of β-cyclodextrin in the product to a certain extent. However, the aid is expensive and the amount used is large, the selectivity is limited, and the subsequent removal of the aid is cumbersome. (2) Chromatographic separation method. This method has significantly improved safety and removal rate, but it requires the introduction of new equipment, which is expensive and increases production costs. (3) Solubility difference method. This method utilizes the difference in solubility between α-cyclodextrin and β-cyclodextrin at different temperatures. The temperature is controlled so that β-cyclodextrin precipitates first. This process has strict requirements for conditions, and α-cyclodextrin is lost in the repeated crystallization process. Summary of the Invention

[0004] Based on the shortcomings of the prior art, the technical problem solved by the present invention is to provide a method for removing β-cyclodextrin impurities in the production process of α-cyclodextrin with good processing effect. In this α-cyclodextrin production process, by improving the α-cyclodextrin production process, β-cyclodextrin impurities are removed efficiently, resulting in a product with high yield and high stability. Moreover, the preparation process is different from the existing technical methods and has industrial controllability.

[0005] To address the aforementioned technical problems, this invention provides a method for removing β-cyclodextrin impurities during the production of α-cyclodextrin, comprising the following steps:

[0006] (1) Dry corn starch was stirred and slurried in purified water under heating conditions, then heated and stirred to gelatinize. α-Amylase with an enzyme activity of 10000 U / g was added. The amount of enzyme added was 1.25 U / g. The dry substrate was liquefied and heated in a boiling water bath to inactivate it, thus obtaining a liquefied liquid.

[0007] (2) Stir and cool the liquefied liquid, add α-CGTase and isoamylase, stir, heat and keep warm, then filter to obtain a filtrate containing cyclodextrin;

[0008] (3) After cooling the filtrate, add the auxiliary agent, stir, filter and separate, and rinse with purified water 2-3 times to obtain the inclusion complex filter cake;

[0009] (4) After inclusion is completed, the inclusion filter cake is added to purified water and slurryed, then heated to remove the auxiliary agent. Then activated carbon is added, stirred and filtered to obtain α-cyclodextrin solution.

[0010] (5) After the α-cyclodextrin solution is concentrated and crystallized, the white crystals are filtered and separated, rinsed with purified water and dried to obtain the α-cyclodextrin product.

[0011] As a preferred embodiment of the above technical solution, the method for removing β-cyclodextrin impurities during the production of α-cyclodextrin provided by the present invention further includes some or all of the following technical features:

[0012] As an improvement to the above technical solution, in step (1), the mass ratio of dry corn starch to purified water is between 17.65% and 25%.

[0013] As an improvement to the above technical solution, in step (1), the heating conditions are 40°C, the temperature for heating and stirring is 85°C, the gelatinization time is 6 min, the liquefaction time is 5 min, and the heating inactivation time is 20 min.

[0014] As an improvement to the above technical solution, in step (2), the temperature of the liquefied liquid being stirred and cooled is 40-45℃, and the stirring speed is 10-15 rpm; the stirring, heating and heat preservation process specifically involves stirring for 20 hours, then heating to above 95℃ and maintaining it for 15 minutes. A heat-collecting magnetic stirrer is preferred for magnetic stirring.

[0015] As an improvement to the above technical solution, the α-CGTase enzyme activity is 100 U / mL, and the amount added is between 15-30 U / g dry substrate, with 25 U / g dry substrate preferred in this invention; the isoamylase enzyme activity is 1000 U / mL, and the amount added is between 40-100 U / g dry substrate, with 70 U / g dry substrate preferred in this invention.

[0016] As an improvement to the above technical solution, the auxiliary agent in step (3) is one of methyl tert-butyl ether, n-hexane, and n-octanol; the molar ratio of the auxiliary agent to α-CD in the conversion liquid is ≥1:1.

[0017] As an improvement to the above technical solution, in step (3), the filtrate cooling temperature is 40℃, the stirring speed is 300rpm, and the stirring time is 5h.

[0018] As an improvement to the above technical solution, in step (4), the mass ratio of purified water to corn starch used for pulping is 600:90, the heating temperature after pulping is 80℃, and the time is 3h; the mass ratio of activated carbon to corn starch is 2.7:90, and the stirring time after adding activated carbon is 30min.

[0019] As an improvement to the above technical solution, step (5) specifically involves concentrating the α-cyclodextrin solution obtained in step (4) to a mass concentration of 30%, cooling it to 4°C, and crystallizing it at a rotation speed of 250 rpm for 16 hours. After the crystallization is relatively complete, the obtained white crystals are filtered and separated, rinsed with purified water, and then placed in a 60°C oven to dry for 6 hours to obtain the α-cyclodextrin product.

[0020] As an improvement to the above technical solution, the purity of the α-cyclodextrin product is above 98.5%, and the content of β-cyclodextrin impurities is below 0.25%.

[0021] This invention screened out adjuvants such as methyl tert-butyl ether, n-octanol, and n-hexane, which have strong inclusion complexation with α-cyclodextrin. The adjuvants are introduced during the purification stage after conversion. This method improves the separation specificity and reduces adjuvant consumption without affecting the conversion efficiency. Moreover, the conversion and purification stages are controlled separately. During the purification stage, the type and amount of adjuvants can be flexibly adjusted according to the composition of the cyclodextrin mixture to ensure product stability.

[0022] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0023] This invention relates to the field of α-cyclodextrin preparation technology, specifically to a method for removing β-cyclodextrin impurities during α-cyclodextrin production. Its specific features include the following steps: (1) after starch slurry liquefaction, enzymes are added for conversion, the starch chains are cleaved and cyclized to generate a mixture containing α-cyclodextrin, β-cyclodextrin, and small molecule sugars (where α-cyclodextrin accounts for a certain proportion); (2) after the reaction reaches the expected value, the enzyme is inactivated by heating, and the mixture is filtered to obtain a filtrate containing cyclodextrin; (3) an auxiliary agent (methyl tert-butyl ether, n-octanol, n-hexane, etc.) is added to the filtrate to form an inclusion complex with α-cyclodextrin, and then the inclusion complex is separated; (4) the α-cyclodextrin complexing agent inclusion complex is destroyed, the complexing agent is removed, and an α-cyclodextrin solution is obtained; (5) after decolorization, concentration, crystallization, and other post-treatment processes, a high-purity α-cyclodextrin product is obtained.

[0024] The α-cyclodextrin prepared by this invention has high purity, low β-cyclodextrin residue, and good stability. In addition, this process can reduce the consumption of auxiliary agents and power energy without affecting the enzyme catalytic efficiency, simplify the production process, improve the accuracy and economy of separation, and has simple equipment requirements and is easy to operate, making it more suitable for large-scale production.

[0025] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the present invention more apparent and understandable, the following detailed description is provided in conjunction with preferred embodiments. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0027] Figure 1 This is a liquid phase detection image of β-cyclodextrin impurities in α-cyclodextrin prepared according to preferred embodiment 5 of the present invention;

[0028] Figure 2 This is a partial magnified liquid phase detection image of β-cyclodextrin impurities in α-cyclodextrin prepared according to preferred embodiment 5 of the present invention.

[0029] Figure 3 This is a liquid phase detection image of α-cyclodextrin prepared in preferred embodiment 5 of the present invention;

[0030] Figure 4 This is a partial magnified liquid phase detection image of the α-cyclodextrin prepared in preferred embodiment 5 of the present invention. Detailed Implementation

[0031] The following detailed description of specific embodiments of the present invention is part of this specification. The principles of the present invention are illustrated through examples, and other aspects, features and advantages of the present invention will become apparent from this detailed description.

[0032] Example 1:

[0033] Preparation steps:

[0034] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0035] (2) After taking out the liquefied liquid, put it into a magnetic stirrer and transfer it to a heat-collecting magnetic stirrer to cool it down to 40-45℃. Stir it magnetically at 10-15 rpm. At the same time, add 22.5g of α-CGTase (α-CGTase enzyme activity 100U / mL) and 6.3g of isoamylase (isoamylase enzyme activity 1000U / mL). After stirring for 20h, heat it to above 95℃ and maintain it for 15min. Then filter to obtain the filtrate containing cyclodextrin.

[0036] (3) After cooling the filtrate to 40°C, add 8.84 g of n-octanol (0.068 mol), stir at 300 rpm for 5 h at this temperature, filter and separate, and wash with purified water 2-3 times to obtain the inclusion filter cake;

[0037] (4) Add 600g of purified water to the inclusion complex filter cake and slurry it. Then remove the n-octanol auxiliary agent by steam distillation. After 3 hours, add 2.7g of activated carbon to the de-auxiliary liquid, stir for 30 minutes, and then filter to obtain α-cyclodextrin solution.

[0038] (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 4℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then dried in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 99.4%, β-CD content 0.21%, yield 65.3%)

[0039] Example 2:

[0040] Preparation steps:

[0041] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0042] (2) After liquefaction is completed, the liquefied liquid is taken out and transferred to a magnetic stirrer to cool down to 40-45℃. The mixture is then magnetically stirred at 10-15 rpm. At the same time, 22.5 g of α-CGTase (α-CGTase enzyme activity 100 U / mL) and 6.3 g of isoamylase (isoamylase enzyme activity 1000 U / mL) are added. After stirring for 20 h, the mixture is heated to above 95℃ and maintained for 15 min. The mixture is then filtered to obtain a filtrate containing cyclodextrin.

[0043] (3) After cooling the filtrate to 40°C, add 5.99 g of methyl tert-butyl ether (0.068 mol), stir at 300 rpm for 5 h at this temperature, filter and separate, and wash with purified water 2-3 times to obtain the inclusion filter cake;

[0044] (4) After inclusion is completed, the inclusion filter cake is added to 600g of purified water and stirred until it is heated to 85℃ to remove the methyl tert-butyl ether additive. After 3 hours, 2.7g of activated carbon is added to the de-additive liquid and stirred for 30 minutes before filtration to obtain α-cyclodextrin solution.

[0045] (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 4℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then placed in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 99.3%, β-CD content 0.07%, yield 73.4%)

[0046] Example 3:

[0047] Preparation steps:

[0048] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0049] (2) After taking out the liquefied liquid, put it into a magnetic stirrer and transfer it to a heat-collecting magnetic stirrer to cool it down to 40-45℃. Stir it magnetically at 10-15 rpm. At the same time, add 22.5g of α-CGTase (α-CGTase enzyme activity 100U / mL) and 6.3g of isoamylase (isoamylase enzyme activity 1000U / mL). After stirring for 20h, heat it to above 95℃ and maintain it for 15min. Then filter to obtain the filtrate containing cyclodextrin.

[0050] (3) After cooling the filtrate to 40°C, add 5.86 g of n-hexane (0.068 mol), stir at 300 rpm for 5 h at this temperature, filter and separate, and wash with purified water 2-3 times to obtain the inclusion filter cake;

[0051] (4) Add 600g of purified water to the inclusion complex filter cake, stir and heat to 80℃ to remove the n-hexane auxiliary agent. After 3 hours, add 2.7g of activated carbon to the de-auxiliary liquid, stir for 30 minutes and filter to obtain α-cyclodextrin solution.

[0052] (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 4℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then placed in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 98.5%, β-CD content 0.25%, yield 67.5%)

[0053] Example 4

[0054] Preparation steps:

[0055] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0056] (2) After liquefaction is completed, the liquefied liquid is taken out and placed in a magnetic stirrer to cool down to 40-45℃. The mixture is then magnetically stirred at 10-15 rpm. At the same time, 22.5 g of α-CGTase (α-CGTase enzyme activity 100 U / mL) and 6.3 g of isoamylase (isoamylase enzyme activity 100 U / mL) are added. After stirring for 20 h, the mixture is heated to above 95℃ and maintained for 15 min. The mixture is then filtered to obtain a filtrate containing cyclodextrin.

[0057] (3) After cooling the filtrate to 40°C, add 3.00 g of methyl tert-butyl ether (0.034 mol), stir at 300 rpm for 5 h at this temperature, filter and separate, and wash with purified water 2-3 times to obtain the inclusion filter cake;

[0058] (4) After inclusion is completed, the inclusion filter cake is added to 600g of purified water and stirred until it is heated to 85℃ to remove the methyl tert-butyl ether additive. After 3 hours, 2.7g of activated carbon is added to the de-additive liquid and stirred for 30 minutes before filtration to obtain α-cyclodextrin solution.

[0059] (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 15℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then dried in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 99.5%, β-CD content 0.01%, yield 68.3%)

[0060] Example 5:

[0061] Preparation steps:

[0062] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0063] (2) After liquefaction is completed, the liquefied liquid is taken out and transferred to a magnetic stirrer to cool down to 40-45℃. The mixture is then magnetically stirred at 10-15 rpm. At the same time, 22.5 g of α-CGTase (α-CGTase enzyme activity 100 U / mL) and 6.3 g of isoamylase (isoamylase enzyme activity 1000 U / mL) are added. After stirring for 20 h, the mixture is heated to above 95℃ and maintained for 15 min. The mixture is then filtered to obtain a filtrate containing cyclodextrin.

[0064] (3) After cooling the filtrate to 40°C, add 3.00 g of methyl tert-butyl ether (0.034 mol), stir at 300 rpm for 5 h at this temperature, filter and separate, and wash with purified water 2-3 times to obtain the inclusion filter cake;

[0065] (4) After inclusion is completed, the inclusion filter cake is added to 600g of purified water and stirred until it is heated to 85℃ to remove the methyl tert-butyl ether additive. After 3 hours, 2.7g of activated carbon is added to the de-additive liquid and stirred for 30 minutes before filtration to obtain α-cyclodextrin solution.

[0066] (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 4℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then placed in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 99.2%, β-CD content 0.03%, yield 70.2%)

[0067] Comparative example:

[0068] (1) Add 90g of dry corn starch and 510g of purified water to a 1L beaker. Stir and beat at 40℃, then transfer to a water bath at 85℃ and stir to gelatinize for 6min. Add α-amylase with 10000U / g enzyme activity, and the enzyme addition amount is 1.25U / g. Liquefy the dry substrate for 5min, then take it out and transfer it to a boiling water bath for 20min to heat and inactivate.

[0069] (2) After liquefaction is completed, the liquefied liquid is taken out and transferred to a magnetic stirrer to cool down to 40-45℃. The mixture is then magnetically stirred at 10-15 rpm. At the same time, 22.5 g of α-CGTase (α-CGTase enzyme activity 100 U / mL) and 6.3 g of isoamylase (isoamylase enzyme activity 1000 U / mL) are added. After stirring for 20 h, the mixture is heated to above 95℃ and maintained for 15 min. The mixture is then filtered to obtain a filtrate containing cyclodextrin.

[0070] (3) Cool the filtrate containing dextrin to 5℃-15℃ and stir slowly for 5h to crystallize. Then filter to remove β-CD. Add 0.07% of starch dry weight of α-amylase and immobilized saccharifying enzyme to the filtrate. Heat to 55℃ and stir for 1h to remove sugar impurities. Add 2.7g of activated carbon and stir for 30min. After filtration, obtain α-cyclodextrin solution.

[0071] (4) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, then cooled to 4℃ and timed to crystallize at 250 rpm for 16 hours. After relatively complete crystallization, the obtained white crystals were filtered and separated, rinsed with purified water, and then dried in a 60℃ oven for 6 hours to obtain the α-cyclodextrin product. (α-CD purity 97.6%, β-CD content 0.33%, yield 50.2%)

[0072] The above results are summarized in Table 1:

[0073] Table 1. Experimental results of each embodiment and comparative example

[0074]

[0075] From the results summarized in Table 1, we can see that the α-cyclodextrin prepared by this invention has high purity (over 98.5%), low β-cyclodextrin residue, and good stability. In Example 4, the yield was low due to insufficient addition of auxiliary agents, but its purity was still very stable.

[0076] The α-cyclodextrin product from Example 5 was analyzed, such as... Figure 1-4 As shown in Table 2-4, the results were analyzed using a differential refractive index detector according to the 2020 edition of the Chinese Pharmacopoeia for the determination of related substances and their contents in alpha cyclodextrin. 10 mg / mL and 1 mg / mL aqueous solutions were prepared (sample number RLDW250620-1-07 for 10 mg / mL, detecting related substances such as β-CD and γ-CD). Figure 1 For a 10 mg / mL sample, the peak eluted at 3.7 min was α-CD, and the peak eluted at 5.8 min. Based on the content, β-CD accounted for 0.03% of the total product. Figure 2For a sample with a concentration of 1 mg / mL, numbered RLDW250620-1-08, the α-CD content was determined. Figure 2 The α-CD content in the product is calculated to be 99.19%. Instrument detection of solvent water will produce impurity peaks. The area ratio of non-cyclodextrin impurity peaks will be calculated after subtracting the solvent peaks.

[0077] Table 2. Liquid Chromatography Analysis Results of Sample RLDW250620-1-07 from Example 5

[0078]

[0079] Table 3. Liquid Chromatography Analysis Results of Sample RLDW250620-1-08 from Example 5

[0080]

[0081] Table 4. Sample test results of Example 5

[0082]

[0083] All the raw materials listed in this invention, as well as the upper and lower limits and ranges of the raw materials and the upper and lower limits and ranges of the process parameters (such as temperature, time, etc.), can realize this invention. Examples are not listed one by one here.

[0084] The above description is merely a preferred embodiment of the present invention, and should not be construed as limiting the scope of the invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A method for removing β-cyclodextrin impurities in an α-cyclodextrin production process, characterized by, It includes the following steps: (1) Dry corn starch was stirred and slurried in purified water under heating conditions, then heated and stirred to gelatinize, α-amylase was added, liquefied and placed in a boiling water bath for heating and inactivation to obtain liquefied liquid; wherein the heating conditions were 40℃, the temperature for heating and stirring was 85℃, the gelatinization time was 6min, the liquefaction time was 5min, and the heating and inactivation time was 20min. (2) Stir and cool the liquefied liquid, add α-CGTase and isoamylase, stir, heat and keep warm, and then filter to obtain a filtrate containing cyclodextrin; the temperature of stirring and cooling the liquefied liquid is 40-45℃, and the stirring speed is 10-15rpm; the specific process of stirring, heating and keeping warm is to stir for 20h and then heat to above 95℃ and maintain for 15min. (3) After cooling the filtrate, add the auxiliary agent, stir and filter to separate. Rinse with purified water 2-3 times to obtain the inclusion complex filter cake. The auxiliary agent is methyl tert-butyl ether, and the molar ratio of the auxiliary agent to α-CD in the conversion solution is 1:

1. (4) After inclusion is completed, the inclusion filter cake is added to purified water and slurryed. It is then heated at 85°C for 3 hours to remove the auxiliary agent. Activated carbon is then added, stirred, and filtered to obtain an α-cyclodextrin solution. The mass ratio of purified water to corn starch used for slurrying is 600:

90. The heating temperature after slurrying is 80°C for 3 hours. The mass ratio of activated carbon to corn starch is 2.7:

90. The stirring time after adding activated carbon is 30 minutes. (5) The obtained α-cyclodextrin solution was concentrated to a mass concentration of 30%, cooled to 15°C and timed to crystallize at 250 rpm for 16 hours. The obtained white crystals were filtered and separated, rinsed with purified water and placed in an oven at 60°C for 6 hours to obtain the α-cyclodextrin product. The purity of the α-cyclodextrin product was 99.5%, of which the content of β-cyclodextrin impurities was 0.01%.

2. The process for removal of β-cyclodextrin impurities in α-cyclodextrin production according to claim 1, characterized in that: In step (1), the enzyme activity of α-amylase is 10000 U / g, and the amount of enzyme added is 1.25 U / g of dry substrate; the mass ratio of dry corn starch to purified water is between 17.65% and 25%.

3. The method for removing β-cyclodextrin impurities during the production of α-cyclodextrin as described in claim 1, characterized in that: α-CGTase activity 100 U / mL, added at 15-30 U / g dry substrate; isoamylase activity 1000 U / mL, added at 40-100 U / g dry substrate.

4. The method for removing β-cyclodextrin impurities during the production of α-cyclodextrin as described in claim 1, characterized in that: In step (3), the filtrate cooling temperature is 40℃, the stirring speed is 300rpm, and the stirring time is 5h.

Citation Information

Patent Citations

  • Method for reducing content of aged starch and soluble miscellaneous sugar in alpha-cyclodextrin

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