Aerated block masonry construction method

CN121345335BActive Publication Date: 2026-09-22CHINA METALLURGICAL CONSTR ENG GRP
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Patent Information

Application Number
CN202511774664.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-09-22
Estimated Expiration
2045-11-28

AI Technical Summary

Technical Problem

目前,加气块施工工艺主要以在框架柱上弹控制线,然后采用瓦刀或灰铲将砂浆铺设在加气块上,这种方式存在砂浆铺设不均匀导致空鼓等问题,同时当需要防止砌墙压筋时,不便于操作

Benefits of technology

[0018]本发明的有益效果:本发明的加气块砌筑施工方法,通过砂浆机对砂浆进行铺设,可以提升铺设砂浆的均匀度和饱满度,提升后续施工质量,同时砂浆机在铺设砂浆的过程中,在铺设完成的砂浆上形成一预留凹槽,在不影响后续粘结强度的同时,可以通过该预留凹槽完成钢筋的铺设,从而简化施工工序,加快施工进度。

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Abstract

The application discloses an aerated block masonry construction method, which comprises the following steps: S1, measuring and laying out on the ground of a main structure; S2, laying the first layer of mortar on the laying-out area by a mortar machine, and forming a reserved groove on the first layer of mortar; S3, masonry of the first layer of aerated blocks; S4, laying the second layer of mortar on the surface of the first layer of aerated blocks by the mortar machine, and forming a reserved groove on the second layer of mortar; and S5, masonry of the second layer of aerated blocks. The mortar machine is used for laying mortar, so that the construction quality of the mortar can be greatly improved; meanwhile, the reserved groove is formed, so that the steel bars can be placed when needed, and thus the aerated blocks do not need to be subjected to slotting treatment, and damage to the aerated blocks can be avoided.
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Description

Technical Field

[0001] This invention relates to the field of building construction technology, and in particular to a method for constructing aerated concrete block masonry. Background Technology

[0002] As an energy-saving, environmentally friendly, and green product, aerated concrete blocks have been encouraged by national industrial policies and have recently become a major material for building walls, especially in high-rise buildings and frame structures, where various types of aerated concrete blocks are almost universally used for the front infill walls. Currently, the main construction process for aerated concrete blocks involves marking control lines on the frame columns and then using a trowel or mortar trowel to lay mortar onto the blocks. This method suffers from uneven mortar distribution leading to hollow areas, and it is also inconvenient to operate when it is necessary to prevent reinforcement from being pressed into the wall.

[0003] Therefore, it is necessary to improve the existing aerated concrete block masonry construction method to enhance construction quality and prevent the reinforcement bars from being crushed during wall construction. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide a method for constructing aerated concrete blocks, which can improve the construction quality and facilitate the prevention of reinforcement compression in the masonry.

[0005] The aerated concrete block masonry construction method of the present invention includes the following steps:

[0006] S1. Measure and lay out the lines on the ground of the main structure;

[0007] S2. Lay the first layer of mortar in the layout area using a mortar machine, and form a reserved groove on the first layer of mortar;

[0008] S3. Construct the first floor of aerated concrete blocks;

[0009] S4. Lay a second layer of mortar on the surface of the first layer of aerated concrete blocks using a mortar machine, and form a pre-reserved groove on the second layer of mortar;

[0010] S5. Construct the second layer of aerated concrete blocks.

[0011] Furthermore, the mortar machine includes a frame and a laying funnel set on the frame. When in use, when laying the first layer of mortar, the frame is set up in the laying area and moves along the laying direction under the action of external force, so that the mortar placed in the laying funnel is evenly laid along the laying area.

[0012] Furthermore, the mortar machine also includes a wheel assembly rotatably disposed at the bottom of the frame. The wheel assembly includes a wheel axle and a wheel I disposed on the wheel axle. The wheel I is located at the bottom of the frame. In use, the wheel I moves along the laying direction and forms the reserved groove in the mortar layer after the mortar is laid.

[0013] Furthermore, the reserved groove is used to place the reinforcing bars.

[0014] Furthermore, the wheel assembly also includes wheel II. The wheel axle has a portal structure, which includes a horizontal part and a vertical part. Wheel I is located in the horizontal part, and wheel II is located in the vertical part. In use, when laying the first layer of mortar, the wheel axle is rotated upward so that wheel II is located on both sides of the frame. When laying the second layer of mortar, the wheel axle is rotated downward so that wheel II is clamped on both sides of the first layer of aerated concrete block.

[0015] Furthermore, the horizontal part is provided with a connecting groove, the vertical part has an L-shaped structure, and the vertical part is inserted into the connecting groove and connected by an elastic element.

[0016] Furthermore, the mortar machine also includes a vibrator, which is disposed in the laying funnel.

[0017] Furthermore, the frame is provided with an installation groove for installing the laying funnel, and the laying funnel is inserted into the installation groove.

[0018] The beneficial effects of the present invention are as follows: The aerated block masonry construction method of the present invention uses a mortar machine to lay mortar, which can improve the uniformity and fullness of the mortar and improve the quality of subsequent construction. At the same time, during the mortar laying process, the mortar machine forms a reserved groove on the laid mortar. Without affecting the subsequent bonding strength, the steel reinforcement can be laid through the reserved groove, thereby simplifying the construction process and speeding up the construction progress. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a front view of the mortar mixer;

[0021] Figure 2 This is a structural diagram of a mortar mixer in use.

[0022] Figure 3 for Figure 1 Side view;

[0023] Figure 4 This is a schematic diagram of the frame structure;

[0024] Figure 5 This is a schematic diagram of the wheel axle structure;

[0025] Figure label:

[0026] 1. Laying funnel; 2. Battery box; 3. Vibrator; 4. Frame; 401. Clearance groove; 402. Mounting groove; 5. Wheel I; 6. Wheel axle; 601. Horizontal part; 602. Vertical part; 603. Elastic element; 7. Wheel II; 8. Reserved groove; 9. Second layer of mortar; 10. Aerated block. Detailed Implementation

[0027] like Figure 1-5 As shown: The aerated concrete block masonry construction method of this embodiment includes the following steps:

[0028] S1. Measure and lay out the lines on the ground of the main structure; measure and lay out the secondary masonry boundary lines on the ground of the main structure according to the architectural drawings.

[0029] S2. Lay the first layer of mortar in the layout area using a mortar machine and form a reserved groove 8 on the first layer of mortar; align the two sides of the mortar machine with the secondary structure line in the layout area, and then lay mortar along the laying direction using the mortar machine, thereby improving the uniformity and fullness of the mortar laying; by forming the reserved groove 8, when it is necessary to place the wall reinforcement, the wall reinforcement can be placed in the reserved groove 8, thereby avoiding the need to open grooves on the aerated concrete block 10, causing damage to the aerated concrete block 10, and improving construction efficiency.

[0030] S3. Construct the first layer of aerated concrete blocks 10; On the completed first layer of mortar, construct aerated concrete blocks 10 according to the position of the boundary line of the layout area.

[0031] S4. Lay a second layer of mortar 9 on the surface of the first layer of aerated concrete block 10 using a mortar machine, and form a reserved groove 8 on the second layer of mortar 9; after the first layer of aerated concrete block 10 is built, mortar is laid on the surface of the first layer of aerated concrete block 10 using a mortar machine, and while the mortar is laid by the mortar machine, a reserved groove 8 can be formed on the surface of the second layer of mortar 9, so that when it is necessary to place steel bars, it is convenient to place steel bars in the reserved groove 8.

[0032] S5. Construct the second layer of aerated concrete blocks 10. Using a mortar machine to lay the mortar can improve the uniformity and fullness of the mortar laying, thereby improving the quality of subsequent construction.

[0033] In this embodiment, the mortar machine includes a frame 4 and a laying funnel 1 set on the frame 4. During use, when laying the first layer of mortar, the frame 4 is erected in the layout area and moves along the laying direction under external force, so that the mortar placed in the laying funnel 1 is evenly laid along the layout area. During use, construction workers place the mortar into the laying funnel 1 and drive the frame 4 to move along the laying direction. During the movement, the mortar falls from the laying funnel 1 and is evenly laid on the area to be laid, thereby ensuring the quality of the mortar laying.

[0034] In this embodiment, the mortar machine further includes a wheel assembly rotatably mounted on the bottom of the frame 4. The wheel assembly includes a wheel axle 6 and a wheel I5 mounted on the wheel axle 6. The wheel I5 is located at the bottom of the frame 4. In use, the wheel I5 moves along the laying direction and forms the reserved groove 8 in the mortar layer after the mortar is laid. The wheel I5 is made of rubber, and the frame 4 is provided with a clearance groove 401 for the wheel I5. The wheel I5 is rotatably mounted on the wheel axle 6. As the wheel I5 moves along the laying direction, it forms a blocking area for the falling mortar, thereby forming the reserved groove 8 in the mortar layer.

[0035] In this embodiment, the reserved groove 8 is used to place the reinforcing bar. Therefore, when it is necessary to place the reinforcing bar, there is no need to open the groove on the aerated concrete block 10, which avoids damage to the aerated concrete block 10. Moreover, pre-made aerated concrete blocks 10 can be used, without the need for additional customization of special aerated concrete blocks 10, which can save construction costs.

[0036] In this embodiment, the wheel assembly further includes wheel II 7. The wheel axle 6 is a portal structure, which includes a horizontal part 601 and a vertical part 602. Wheel I 5 is disposed in the horizontal part 601, and wheel II 7 is disposed in the vertical part 602. In use, when laying the first layer of mortar, the wheel axle 6 is rotated upward so that wheel II 7 is located on both sides of the frame 4. When laying the second layer of mortar 9, the wheel axle 6 is rotated downward so that wheel II 7 is clamped on both sides of the first layer of aerated concrete block 10.

[0037] Specifically, during the laying of the first layer of mortar, relative to Figure 1 In the vertical direction, the wheel axle 6 is rotated upward so that the wheel II 7 is located on both sides of the frame 4, so as not to affect the laying of the first layer of mortar. The central axes of the wheel I 5 and the wheel II 7 are perpendicular to each other. When laying the second layer of aerated blocks 10, the wheel axle 6 is rotated downward so that the wheel II 7 is clamped on the side of the first layer of aerated blocks 10, which can improve the stability of the mortar machine movement and ensure the effect of mortar laying.

[0038] In this embodiment, the horizontal portion 601 is provided with a connecting groove, and the vertical portion 602 has an L-shaped structure. The vertical portion 602 is inserted into the connecting groove and connected by an elastic member 603. The elastic member 603 is a spring. By providing the spring, the vertical portion 602 can be positioned relative to... Figure 1 It stretches outward in the left and right directions to accommodate clamping needs of various sizes, and the spring can apply force to it to improve clamping stability.

[0039] In this embodiment, the mortar machine further includes a vibrator 3, which is disposed in the laying funnel 1. A battery box 2 is provided on the laying funnel 1 for supplying power to the vibrator 3. By setting the vibrator 3, the mortar in the laying funnel 1 can be made to fall evenly.

[0040] In this embodiment, the frame 4 is provided with an installation groove 402 for installing the laying funnel 1, and the laying funnel 1 is inserted into the installation groove 402. By providing the installation groove 402, it is convenient to install the laying funnel 1.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A construction method for aerated concrete block masonry, characterized in that: Includes the following steps: S1. Measure and lay out the lines on the ground of the main structure; S2. Lay the first layer of mortar in the layout area using a mortar machine, and form a reserved groove on the first layer of mortar; S3. Construct the first floor of aerated concrete blocks; S4. Lay a second layer of mortar on the surface of the first layer of aerated concrete blocks using a mortar machine, and form a pre-reserved groove on the second layer of mortar; S5. Construct the second layer of aerated concrete blocks; The mortar machine includes a frame and a wheel assembly rotatably disposed at the bottom of the frame. The wheel assembly includes a wheel axle and a wheel I disposed on the wheel axle. The wheel I is located at the bottom of the frame. In use, the wheel I moves along the laying direction and forms the reserved groove in the mortar layer after the mortar is laid. The reserved groove is used to place the reinforcing bar; The wheel assembly also includes wheel II. The wheel axle has a portal structure, which includes a horizontal part and a vertical part. Wheel I is located in the horizontal part, and wheel II is located in the vertical part. In use, when laying the first layer of mortar, the wheel axle is rotated upward so that wheel II is located on both sides of the frame. When laying the second layer of mortar, the wheel axle is rotated downward so that wheel II is clamped on both sides of the first layer of aerated concrete block. The horizontal part is provided with a connecting groove, and the vertical part has an L-shaped structure. The vertical part is inserted into the connecting groove and connected by an elastic element.

2. The aerated concrete block construction method according to claim 1, characterized in that: The mortar machine also includes a laying funnel set on the frame. When using it, when laying the first layer of mortar, the frame is set up in the laying area and moves along the laying direction under the action of external force, so that the mortar placed in the laying funnel is evenly laid along the laying area.

3. The aerated concrete block masonry construction method according to claim 2, characterized in that: The mortar machine also includes a vibrator, which is installed in the laying funnel.

4. The aerated concrete block construction method according to claim 2, characterized in that: The frame is provided with an installation groove for installing the laying funnel, and the laying funnel is inserted into the installation groove.

Citation Information

Patent Citations

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