一种高载流抗应力梯度绝缘电缆

By using a stress-dispersing layer formed by blending high-density polyethylene and thermoplastic polyurethane in the cable, combined with a thermally and electrically conductive network of carbon nanotubes, boron nitride nanosheets, and nano-silica, the problem of heat and stress gradient changes in the cable under high current carrying conditions is solved, thereby improving the cable's stress resistance and stability.

CN121355015BActive Publication Date: 2026-07-17NANJING HUJU LONGPAN CABLE CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANJING HUJU LONGPAN CABLE CO LTD
Filing Date
2025-10-23
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing cable insulation materials and buffer layer structures are insufficient to effectively cope with the heat and complex stress gradient changes generated under high current carrying conditions, leading to a decline in cable performance and local stress concentration, which affects service life and stability.

Method used

A stress-dispersing layer is formed by blending high-density polyethylene and thermoplastic polyurethane, and combined with carbon nanotubes, boron nitride nanosheets and nano-silica to form a thermally and electrically conductive dual network. Mechanical stress is dispersed through a three-dimensional stress transfer network, and a buffer layer and a metal shielding layer are added to optimize the cable structure.

Benefits of technology

It improves the cable's stress resistance, reduces electrostatic and thermal stress, enhances the cable's overall modulus and toughness, and ensures stable operation of the cable under high current-carrying conditions.

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Abstract

本申请涉及电缆的技术领域,具体公开了一种高载流抗应力梯度绝缘电缆。一种高载流抗应力梯度绝缘电缆,包括依次设置的芯层、导体间隙层、绝缘层、缓冲层、应力分散层、金属屏蔽层、保护层;所述应力分散层的原料包括如下重量份的组分:高密度聚乙烯65~75份、热塑性聚氨酯25~35份、填料3~12份、相容剂1~2份、增韧剂1~3份、抗氧剂0.3~0.7份。本申请中应力分散层中的高密度聚乙烯提供刚性、加工性和成本优势,而热塑性聚氨酯引入高弹性、抗冲击性,两者共混可形成有效吸收和分散机械应力的基体;热塑性聚氨酯的极性基团还能增强与填料的界面结合,减少应力集中,再配合填料以及缓冲层,提高了电缆的抗应力性能。
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