A mobile cable car for a cable gate machine
Patent Information
- Application Number
- CN202511662612.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2045-11-13
AI Technical Summary
臂架过长时输缆幅度往往都比较大,臂架即使缩短输缆工作时幅度也大于臂架长度,对于小吨位船型可能无法使用
通过小车车架、小车车轮组件、小车托辊组件配合驱动机构使用,能够在输送电缆时,避免电缆与门机臂架直接摩擦接触,从而避免电缆缠绕和加速其绝缘层磨损;小车车架在驱动机构的带动下能够沿着轨道梁左右位移,从而实现电缆输出或输入位置的灵活调整,从而满足多种船型的使用要求。
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Figure CN121355773B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable transportation and laying equipment technology, and in particular to a mobile cable conveying trolley for cable conveying gantry cranes. Background Technology
[0002] Traditional gantry crane cable delivery involves transporting the cable along a channel along the upper surface of the boom, with the delivery range adjusted by the boom's tilt angle. When the boom is too long, the cable delivery radius is often quite large, and even when the boom is shortened, the radius during operation is still greater than the boom length, making it unsuitable for small-tonnage vessels. Even on large-tonnage transport ships, the cable delivery position can only be offset to one side, requiring additional transport vessels or extra manpower and resources to adjust the cable's placement, resulting in significant resource consumption. Furthermore, the traditional gantry crane cable delivery method exposes the cable to friction with the boom, accelerating the wear and tear of the cable insulation. Summary of the Invention
[0003] The purpose of this invention is to provide a mobile cable conveying trolley for cable conveying gantry cranes, so as to solve the technical problems existing in the background art.
[0004] To achieve the above objectives, the technical solution of the present invention is as follows: A mobile cable conveying trolley for a cable conveying gantry crane includes: a gantry crane boom, a gantry crane turntable, and a trolley frame. The left end of the gantry crane boom is connected to the right side of the top of the gantry crane turntable. A track beam is provided at the bottom of the gantry crane boom. A trolley wheel assembly is provided at the top of the trolley frame and is mounted on the track beam. A drive mechanism is provided on the gantry crane boom to move the trolley frame left and right along the track beam. A plurality of trolley roller assemblies are provided on the trolley frame, which are evenly distributed from top to bottom in a left-to-right direction, with their centers on a convex arc. A cable conveyor for conveying cables is provided at the top of the gantry crane turntable. The cable output by the cable conveyor is fed out to the lower right side of the trolley frame via the plurality of trolley roller assemblies, or the cable is fed into the cable conveyor from the lower right side of the trolley frame via the plurality of trolley roller assemblies.
[0005] Furthermore, it also includes: connecting plates, of which several are provided; and two track beams are provided. The two track beams are respectively fixedly installed on the front and rear sides of the bottom end of the gantry boom through several connecting plates. The track beams are I-beams, and the height direction of the track beams is perpendicular to the bottom end face of the gantry boom.
[0006] Furthermore, the trolley frame includes: a transverse support, a vertical support, a longitudinal support, an arc-shaped support, a reinforcing plate, and a lug plate. Two transverse supports, two vertical supports, and two arc-shaped supports are symmetrically arranged front and rear. The top ends of the two vertical supports are fixedly connected to the bottom right side of the two transverse supports. The tangential ends of the two arc-shaped supports are fixedly connected to the left side of the transverse supports and the bottom of the vertical supports, respectively. The convex surface of the arc-shaped supports faces upward. Several longitudinal supports are fixedly connected between the two transverse supports. Several reinforcing plates are respectively arranged between the two transverse supports and the two arc-shaped supports, and between the two vertical supports and the two arc-shaped supports. Four trolley wheel assemblies are respectively arranged on the left and right sides of the top of the two transverse supports, and the four trolley wheel assemblies are respectively mounted on two track beams. Two lug plates are symmetrically fixedly connected to the left and right ends of the transverse supports. The drive mechanism drives the trolley frame to move left and right through the four lug plates on the two transverse supports. Several trolley roller assemblies are respectively connected to the two arc-shaped supports and evenly distributed along the arc surface of the arc-shaped supports.
[0007] Furthermore, the trolley wheel assembly includes: a cantilever, a bushing, a pin, a wheel bracket, a wheel axle, a bearing, and a wheel. The lower end of the cantilever is fixedly connected to a transverse support, and the upper end of the cantilever is longitudinally penetrated and fixedly connected to a bushing. There are two wheel brackets, two wheel axles, and two bearings. There are four bearings. The radial ends of the bushing are respectively connected to the lower parts of two wheel brackets through pins. Two wheel axles are symmetrically penetrated and fixedly connected to the middle of the two wheel brackets. Two wheels are rotatably connected to the opposite sides of the two wheel axles through four bearings. The two wheels are respectively rolledly connected to the top ends of the front and rear sides of the lower flange of the track beam.
[0008] Furthermore, the trolley roller assembly includes: roller bracket 1, roller shaft and roller 1. Two roller brackets 1 are symmetrically arranged front and back. One end of each roller bracket 1 is fixedly connected to one end of each of the two arc-shaped brackets on opposite sides near the arc surface of the arc-shaped brackets. The other end of each roller bracket 1 is rotatably connected to roller 1 via roller shaft. An annular groove 1 is provided on roller 1, and a cable is overlapped and rolled in the annular groove 1 of roller 1.
[0009] Furthermore, the drive mechanism includes: a guide pulley assembly, a wire rope traction assembly, and a wire rope. The top left side of the gantry boom is provided with an upward slope from left to right. Two guide pulley assemblies are fixedly installed on the left and right sides of the bottom end of the track beam. Two guide pulley assemblies are symmetrically arranged at the bottom, top, and horizontal top of the gantry boom slope. The two guide pulley assemblies at the bottom of the gantry boom slope are vertically collinear with the two guide pulley assemblies on the left side of the two track beams. The two guide pulley assemblies on the horizontal top of the gantry boom are vertically collinear with the two guide pulley assemblies on the right side of the two track beams. The wire rope traction assembly is fixedly installed on the slope of the gantry crane boom. There are two wire ropes, which are wound around the two traction ends of the wire rope traction assembly. One end of each wire rope passes through the two guide pulley assemblies at the lower end of the gantry crane boom slope and the two guide pulley assemblies on the left side of the two track beams, and is fixedly connected to the two ear plates on the left side of the two transverse supports. The other end of each wire rope passes through the two guide pulley assemblies at the upper end of the gantry crane boom slope, the two guide pulley assemblies at the top horizontal part of the gantry crane boom, and the two guide pulley assemblies on the right side of the two track beams, and is fixedly connected to the two ear plates on the right side of the two transverse supports.
[0010] Furthermore, the guide pulley assembly includes: a pulley bracket, a second axle, a second bearing, and a pulley. Two pulley brackets are symmetrically arranged front and rear. One end of each pulley bracket is longitudinally inserted and fixedly mounted with a second axle. Two second bearings are coaxially arranged. The second axle is rotatably connected to the pulley through the two second bearings. The pulley has an annular wire rope groove, and the wire rope cooperates with the wire rope groove. The other end of the pulley bracket in the lower guide pulley assembly is fixedly connected to the track beam, and the other end of the pulley bracket in the upper guide pulley assembly is fixedly connected to the gantry crane boom.
[0011] Furthermore, the wire rope traction assembly includes: a base, a motor, a reducer, drums, side supports, and a brake. The base is fixedly connected to the ramp of the gantry crane boom. The motor, reducer, and brake are respectively fixedly installed on the top of the base. The output shaft of the motor is connected to the input shaft of the reducer. The brake is located between the motor and the reducer to brake the output shaft of the motor. The reducer is a dual-output-shaft reducer. The front and rear ends of the output shaft of the reducer are fixedly connected to the opposite ends of two drums. Two side supports are provided. The opposite ends of the two drums are rotatably installed on the upper part of the two side supports. The bottom ends of the two side supports are respectively fixedly connected to the front and rear sides of the top of the base. Two wire ropes are wound on the two drums respectively.
[0012] Furthermore, it also includes: a movable cable support assembly, ear plate three, a support rope, and ear plate four, wherein several movable cable support assemblies are provided; each movable cable support assembly includes: a movable cantilever, a cantilever connecting plate, a second idler roller bracket, and a second idler roller. Two movable cantilever, two cantilever connecting plate, and two second idler roller brackets are symmetrically arranged. Two movable cantilever are symmetrically arranged at the front and rear ends of two cantilever connecting plates, and two second idler roller brackets are symmetrically arranged at the front and rear ends of two cantilever connecting plates, with the two second idler roller brackets located between two movable cantilever. The second idler roller is rotatably mounted on the two second idler roller brackets. The idler roller 2 has an annular groove 2, and the cable is overlapped and rolled within the annular groove 2 of the idler roller 2. The movable cantilever includes: cantilever 2, pin 2, roller bracket, axle 3, bearing 3, roller 1, axle 4, roller 2, and ear plate 2. Each movable cantilever has two cantilever 2, roller bracket, axle 3, bearing 3, roller 1, axle 4, and roller 2. The two cantilever 2 are fixedly connected to one end of the two cantilever connecting plates. The upper middle position of the two cantilever 2 is connected to the lower middle position of the two roller brackets through pin 2. The two rollers... Two axles (3) are symmetrically fixedly installed at the upper middle position of the bracket. Two rollers (1) are rotatably mounted on the opposite side of each axle (3) via two bearings (3). Two roller brackets, located below the rollers (1), are rotatably mounted on their left and right sides via two axles (4). The rollers (1) are rolled and connected to the top ends of the front and rear sides of the lower flange of the track beam, respectively. The rollers (2) are rolled and connected to the bottom end face of the lower flange of the track beam, respectively. Two ear plates (2) are symmetrically installed on the lower left and right sides between the two roller brackets in each movable cantilever. The left trolley wheel assembly... Ear plate three is fixedly installed on the lower left side between the two wheel brackets, and ear plate four is fixedly connected to the bottom left side of the track beam. Several supporting ropes are symmetrically arranged front and back. Among them, the four ear plates two facing each other on the two adjacent moving cable assemblies are connected by two supporting ropes. The two ear plates two on the right side of the rightmost moving cable assembly are connected to the two ear plates three on the left side of the two trolley wheel assemblies on the left by two supporting ropes. The two ear plates two on the left side of the leftmost moving cable assembly are connected to the two ear plates four on the left side of the bottom left of the two track beams by two supporting ropes.
[0013] Furthermore, the trolley frame also includes: an end plate, a side plate 1, and a buffer pad 1. The end plate is fixedly connected to the middle of the left end of the leftmost longitudinal support between the two transverse supports. The side plate 1 is fixedly connected to the left end of the end plate. The left end of the side plate 1 is fixedly connected to the buffer pad 1. The buffer pad 1 can contact and cooperate with the cantilever connecting plate at the right end of the rightmost mobile cable support assembly. The mobile cable support assembly also includes: a side plate 2 and a buffer pad 2. The side plate 2 is fixedly connected to the outer end face of the ear plate 2. The outer end of the side plate 2 is fixedly connected to the buffer pad 2. The four buffer pads 2 on opposite sides of two adjacent mobile cable support assemblies can contact and cooperate. The right end of the ear plate 4 is fixedly connected to a vehicle baffle. The two buffer pads 2 at the left end of the leftmost mobile cable support assembly can contact and cooperate with the two vehicle baffles at the right end of the two ear plates 4, respectively.
[0014] Compared with the prior art, the beneficial effects of the present invention are: By using the trolley frame, trolley wheel assembly, and trolley roller assembly in conjunction with the drive mechanism, direct friction between the cable and the gantry crane boom can be avoided during cable transport, thus preventing cable entanglement and accelerated wear of its insulation layer. Under the drive mechanism, the trolley frame can move left and right along the track beam, thereby achieving flexible adjustment of the cable output or input position to meet the usage requirements of various ship types. Attached Figure Description
[0015] Figure 1 This is a front view of the present invention at the position of minimum cable transmission distance; Figure 2 This is a longitudinal sectional view of the present invention at the mobile cable support assembly; Figure 3 This is a schematic diagram showing the connection between the trolley frame, the trolley roller assembly, and the trolley wheel assembly in this invention; Figure 4 This is a longitudinal sectional view of the car wheel assembly in this invention; Figure 5 This is a longitudinal sectional view of the guide pulley assembly in this invention; Figure 6 This is a front view of the wire rope traction assembly in this invention; Figure 7 This is a right view of the wire rope traction assembly in this invention; Figure 8 This is a front view of the mobile cable-carrying assembly in this invention; Figure 9 This is a top view of the mobile cable-carrying assembly in this invention; Figure 10 This is a front view of the invention at the position of maximum cable transmission distance; Figure 11 This is the present invention. Figure 10 A magnified view of a section at point A in the middle; Figure 12 This is the present invention. Figure 10 A magnified view of a section at point B in the middle.
[0016] The labels in the attached diagram are as follows: 1-Gantry boom, 2-Gantry turntable, 3-Connecting plate, 4-Rail beam, 5-Trolley frame, 501-Horizontal support, 502-Vertical support, 503-Longitudinal support, 504-Arc support, 505-Reinforcing plate, 506-Ear plate one, 507-End plate, 508-Side plate one, 509-Buffer pad one, 6-Trolley wheel assembly, 601-Cantilever one, 602-Busset, 603-Pin one, 604-Wheel bracket, 605-Wheel axle one, 606-Bearing one, 607-Wheel, 7-Trolley idler roller assembly, 701-Idler bracket one, 702-Idler shaft, 703-Idler one, 8-Guide pulley assembly, 801-Pulley bracket, 802-Wheel axle two, 803-Shaft 804-Pulley, 9-Wire rope traction assembly, 901-Base, 902-Motor, 903-Reducer, 904-Drum, 905-Side bracket, 906-Brake, 10-Wire rope, 11-Cable conveyor, 12-Mobile cable support assembly, 1201-Cantilever II, 1202-Cantilever connecting plate, 1203-Pin II, 1204-Roller bracket, 1205-Wheel axle III, 1206-Bearing III, 1207-Roller I, 1208-Wheel axle IV, 1209-Roller II, 1210-Idler bracket II, 1211-Idler II, 1212-Ear plate II, 1213-Side plate II, 1214-Buffer pad II, 13-Ear plate III, 14-Supporting rope, 15-Ear plate IV, 16-Car baffle. Detailed Implementation
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0018] See Figures 1-12 As shown, a mobile cable conveying trolley for a cable conveying gantry crane includes: a gantry crane boom 1, a gantry crane turntable 2, and a trolley frame 5. The left end of the gantry crane boom 1 is connected to the right side of the top of the gantry crane turntable 2. A track beam 4 is provided at the bottom of the gantry crane boom 1. A trolley wheel assembly 6 is provided at the top of the trolley frame 5 and is mounted on the track beam 4. A drive mechanism is provided on the gantry crane boom 1 to move the trolley frame 5 left and right along the track beam 4. A plurality of trolley roller assemblies 7 are provided on the trolley frame 5. The plurality of trolley roller assemblies 7 are evenly distributed from top to bottom in a left-to-right direction, and the centers of the plurality of trolley roller assemblies 7 are on a convex arc. A cable conveyor 11 for conveying cables is provided at the top of the gantry crane turntable 2. The cables output by the cable conveyor 11 are sent out to the lower right side of the trolley frame 5 via the plurality of trolley roller assemblies 7, or the cables are sent from the lower right side of the trolley frame 5 to the cable conveyor 11 via the plurality of trolley roller assemblies 7.
[0019] In this embodiment, the mobile cable conveying trolley used for the cable conveying gantry crane also includes: a connecting plate 3, which is provided in several ways; two track beams 4 are provided, which are respectively fixedly installed on the front and rear sides of the bottom end of the gantry crane boom 1 through several connecting plates 3; the track beams 4 are I-beams, and the height direction of the track beams 4 is perpendicular to the bottom end face of the gantry crane boom 1.
[0020] In this embodiment, the car frame 5 includes: a horizontal support 501, a vertical support 502, a longitudinal support 503, an arc-shaped support 504, a reinforcing plate 505, and an ear plate 506. Two horizontal supports 501, two vertical supports 502, and two arc-shaped supports 504 are symmetrically arranged front and rear. The top ends of the two vertical supports 502 are fixedly connected to the bottom right side of the two horizontal supports 501. The two tangential ends of the two arc-shaped supports 504 are fixedly connected to the left side of the horizontal supports 501 and the bottom of the vertical supports 502, respectively. The convex surface of the arc-shaped supports 504 faces upward. Several longitudinal supports 503 are fixedly connected between the two horizontal supports 501 and the two arc-shaped supports 504, and between the two vertical supports 502 and the two arc-shaped supports 504. Several reinforcing plates 505 are respectively arranged between the arc-shaped supports 504; four trolley wheel assemblies 6 are respectively arranged on the left and right sides of the top of the two transverse supports 501, and the four trolley wheel assemblies 6 are respectively mounted on the two track beams 4; two ear plates 506 are symmetrically fixedly connected to the left and right ends of the transverse supports 501, and the drive mechanism drives the trolley frame 5 to move left and right through the four ear plates 506 on the two transverse supports 501; several trolley roller assemblies 7 are respectively connected to the two arc-shaped supports 504 and are evenly distributed along the arc surface of the arc-shaped supports 504, so that the cable can be transferred along the arc of the several trolley roller assemblies 7 when it is sent out or sent in, improving the smoothness of cable transmission and avoiding excessive deformation of the cable during the transmission process.
[0021] In this embodiment, the trolley wheel assembly 6 includes: a cantilever 601, a bushing 602, a pin 603, a wheel bracket 604, axle 605, a bearing 606, and a wheel 607. The lower end of the cantilever 601 is fixedly connected to the transverse support 501. The upper end of the cantilever 601 is longitudinally penetrated and fixedly connected to the bushing 602. There are two wheel brackets 604, two axles 605, and two wheels 607. There are four bearings 606. The radial ends of the bushing 602 are respectively connected to the lower parts of the two wheel brackets 604 through the pin 603. The middle of the two wheel brackets 604 is symmetrically penetrated and fixedly connected to the two axles 605. The two wheels 607 are rotatably connected to the opposite side of the two axles 605 through the four bearings 606. The two wheels 607 are respectively rolledly connected to the top ends of the front and rear sides of the lower flange of the track beam 4.
[0022] In this embodiment, the trolley roller assembly 7 includes: roller bracket 701, roller shaft 702, and roller 703. Two roller brackets 701 are symmetrically arranged front and rear. One end of each roller bracket 701 is fixedly connected to one end of each of the two arc-shaped brackets 504 facing each other, close to the arc surface of the arc-shaped brackets 504. The other end of each roller bracket 701 is rotatably connected to the roller 703 via the roller shaft 702. The roller 703 has an annular groove. The cable overlaps and rolls within the annular groove of the roller 703. Rolling friction is generated between the cable and the roller 703, which can greatly reduce the wear of the cable insulation layer compared with the traditional cable transmission method.
[0023] In this embodiment, the driving mechanism includes: a guide pulley assembly 8, a wire rope traction assembly 9, and a wire rope 10. The top left side of the gantry boom 1 has an upward-sloping ramp. Two guide pulley assemblies 8 are fixedly installed on the left and right sides of the bottom of the track beam 4. Two guide pulley assemblies 8 are symmetrically arranged at the lower end of the ramp, the upper end of the ramp, and the horizontal part of the top of the gantry boom 1. Specifically, the two guide pulley assemblies 8 at the lower end of the ramp and the two guide pulley assemblies 8 on the left side of the two track beams 4 are vertically collinear, and the two guide pulley assemblies 8 on the horizontal part of the top of the gantry boom 1 and the two guide pulley assemblies 8 on the right side of the two track beams 4 are vertically collinear. The wire rope traction assembly 9... The steel wire rope 10 is fixedly installed on the slope of the gantry boom 1. Two steel wire ropes 10 are provided. The two steel wire ropes 10 are respectively wound around the two traction ends of the steel wire rope traction assembly 9. One end of the two steel wire ropes 10 passes through the two guide pulley assemblies 8 at the lower end of the slope of the gantry boom 1 and the two guide pulley assemblies 8 on the left side of the two track beams 4 and is fixedly connected to the two ear plates 506 on the left side of the two transverse supports 501. The other end of the two steel wire ropes 10 passes through the two guide pulley assemblies 8 at the upper end of the slope of the gantry boom 1, the two guide pulley assemblies 8 at the top horizontal part of the gantry boom 1 and the two guide pulley assemblies 8 on the right side of the two track beams 4 and is fixedly connected to the two ear plates 506 on the right side of the two transverse supports 501.
[0024] In this embodiment, the guide pulley assembly 8 includes: a pulley bracket 801, a second axle 802, a second bearing 803, and a pulley 804. Two pulley brackets 801 are symmetrically arranged front and back. One end of each pulley bracket 801 is longitudinally inserted and fixedly mounted with the second axle 802. Two bearings 803 are coaxially arranged. The second axle 802 is rotatably connected to the pulley 804 through the two bearings 803. The pulley 804 has an annular wire rope groove, and the wire rope 10 cooperates with the wire rope groove. The other end of the pulley bracket 801 in the lower guide pulley assembly 8 is fixedly connected to the track beam 4, and the other end of the pulley bracket 801 in the upper guide pulley assembly 8 is fixedly connected to the gantry crane arm 1.
[0025] In this embodiment, the wire rope traction assembly 9 includes: a base 901, a motor 902, a reducer 903, a drum 904, a side bracket 905, and a brake 906. The base 901 is fixedly connected to the slope of the gantry crane boom 1. The motor 902, reducer 903, and brake 906 are respectively fixedly installed on the top of the base 901. The output shaft of the motor 902 is connected to the input shaft of the reducer 903. The brake 906 is disposed between the motor 902 and the reducer 903 to brake the output shaft of the motor 902. The reducer 903 is a dual-output shaft reducer. The output shaft of the reducer 903 is located at the front... The two ends of the rear are fixedly connected to the opposite ends of two drums 904. Two side supports 905 are provided. The opposite ends of the two drums 904 are rotatably installed on the upper part of the two side supports 905. The bottom ends of the two side supports 905 are fixedly connected to the front and rear sides of the top of the base 901, respectively. Two steel wire ropes 10 are wound on the two drums 904, respectively. The motor 902 is a servo motor. The motor 902 drives the two drums 904 to rotate synchronously forward or reverse through the reducer 903, thereby driving the trolley frame 5 to move left and right along the track beam 4 through the two steel wire ropes 10 wound on the two drums 904.
[0026] In this embodiment, the mobile cable conveying trolley used for the cable conveying gantry crane further includes: a mobile cable support assembly 12, a third ear plate 13, a support rope 14, and a fourth ear plate 15. Several mobile cable support assemblies 12 are provided. Each mobile cable support assembly 12 includes: a mobile cantilever, a cantilever connecting plate 1202, a second idler roller bracket 1210, and a second idler roller 1211. Two mobile cantilever, two cantilever connecting plate 1202, and two second idler roller brackets 1210 are symmetrically arranged. Two mobile cantilever arms are symmetrically arranged at the front and rear ends of two cantilever connecting plates 1202, and two idler roller brackets... Two roller brackets 1210 are symmetrically arranged on two cantilever connecting plates 1202. Two roller brackets 1210 are located between two movable cantilever arms. Roller 1211 is rotatably mounted on the two roller brackets 1210. An annular groove 2 is provided on roller 1211, and the cable is overlapped and rolled within the annular groove 2 of roller 1211. The movable cantilever arm includes: cantilever 1201, pin 1203, roller bracket 1204, axle 1205, bearing 1206, roller 1207, and axle 120. 8. Roller 2 1209 and Ear Plate 2 1212: Each movable cantilever has two cantilever 2 1201, roller bracket 1204, axle 3 1205, bearing 3 1206, roller 1 1207, axle 4 1208, and roller 2 1209. Two cantilever 2 1201s are fixedly connected to one end of two cantilever connecting plates 1202. The upper middle position of the two cantilever 2 1201s is connected to the lower middle position of the two roller brackets 1204 via pin 2 1203. The upper... Two axles 1205 are symmetrically fixed in the middle of the section. Two rollers 1207 are rotatably mounted on the opposite side of the two axles 1205 via two bearings 1206. Two roller brackets 1204 are located on the left and right sides below the rollers 1207, and two rollers 1209 are rotatably mounted on the left and right sides via two axles 1208. The rollers 1207 are rotatably connected to the top of the front and rear sides of the lower flange of the track beam 4, and the rollers 1209 are rotatably connected to the bottom surface of the lower flange of the track beam 4.Two ear plates 1212 are symmetrically installed on the lower left and right sides between the two roller brackets 1204 in each movable cantilever. An ear plate 13 is fixedly installed on the lower left side between the two wheel brackets 604 in the left trolley wheel assembly 6. An ear plate 15 is fixedly connected to the bottom left side of the track beam 4. Several support ropes 14 are symmetrically arranged front and rear. Four ear plates 1212 on opposite sides of two adjacent movable cable support assemblies 12 are connected by two support ropes 14. The maximum distance between the centers of two adjacent movable cable support assemblies 12 is 3000m. The two right-side lugs 1212 of the rightmost movable cable support assembly 12 are connected to the two left-side lugs 13 of the two trolley wheel assemblies 6 via two support ropes 14. Similarly, the two left-side lugs 1212 of the leftmost movable cable support assembly 12 are connected to the two left-side lugs 15 at the bottom of the two track beams 4 via two support ropes 14. This arrangement of the movable cable support assembly 12, lugs 13, support ropes 14, and lugs 15 provides real-time support for the cable, preventing cable sag due to excessive gaps in cable support, which could affect cable life and transmission efficiency.
[0027] In this embodiment, the trolley frame 5 further includes: an end plate 507, a side plate 508, and a buffer pad 509. The end plate 507 is fixedly connected to the middle of the left end of the leftmost longitudinal support 503 between the two transverse supports 501. The side plate 508 is fixedly connected to the left end of the end plate 507. The buffer pad 509 is fixedly connected to the left end of the side plate 508. The buffer pad 509 can contact and cooperate with the cantilever connecting plate 1202 at the right end of the rightmost moving cable support assembly 12. The moving cable support assembly 12 further includes: a second side plate 1213 and a second buffer pad 1214. A side plate 1214 is fixedly connected to the outer end face of the second ear plate 1212. Side plate 1213 has a buffer pad 1214 fixedly connected to its outer end. The four buffer pads 1214 on the opposite side of two adjacent moving cable assemblies 12 can contact and cooperate. The right end of ear plate 15 is fixedly connected to a car baffle 16. The two buffer pads 1214 on the left end of the leftmost moving cable assembly 12 can contact and cooperate with the two car baffles 16 on the right end of the two ear plates 15 respectively. Buffer pad 509 and buffer pad 1214 are both rubber pads. The car baffle 16 can prevent the moving cable assembly 12 and the trolley wheel assembly 6 from running off the track beam 4, and plays a safety protection role.
[0028] Working principle: When cables need to be transported to the transport ship, the cable output from the cable conveyor 11 is sent to the lower right side of the trolley frame 5 via several trolley roller assemblies 7 and onto the transport ship. During the conveying process, if the cable delivery position needs to be adjusted, the motor 902 drives the two drums 904 to rotate synchronously forward or reverse through the reducer 903. This causes the two steel wire ropes 10 wound on the two drums 904 to move the trolley frame 5 left and right along the track beam 4, thereby adjusting the cable delivery position. When it is necessary to unload the cables from the transport ship, the position of the trolley frame 5 is first adjusted according to the ship type. After the position of the trolley frame 5 is adjusted, the cables on the transport ship are sent to the cable conveyor 11 from the lower right side of the trolley frame 5 via several trolley roller assemblies 7, thus completing the unloading of the cables from the transport ship. During the entire movement of the trolley frame, several moving cable support assemblies 12 always provide support for the cables to prevent the cables from sagging due to excessive cable support gaps, which would affect the cable life and cable conveying efficiency.
[0029] In the description of this invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any simple modifications, equivalent substitutions, and improvements made by those skilled in the art to the above embodiments without departing from the scope of the technical solution of the present invention, based on the technical essence of the present invention, shall still fall within the protection scope of the technical solution of the present invention.
Claims
1. A mobile cable conveying trolley for cable conveying gantry cranes, characterized in that, include: The gantry crane includes a boom (1), a turntable (2), and a trolley frame (5). The left end of the boom (1) is connected to the right side of the top of the turntable (2). A track beam (4) is provided at the bottom of the boom (1). A trolley wheel assembly (6) is provided at the top of the trolley frame (5). The trolley wheel assembly (6) is mounted on the track beam (4). The boom (1) is equipped with a drive mechanism that can move the trolley frame (5) left and right along the track beam (4). The trolley frame (5) is equipped with... Several trolley roller assemblies (7) are evenly distributed from top to bottom in a direction from left to right, and the center of the several trolley roller assemblies (7) is on a convex arc; the top of the gantry turntable (2) is provided with a cable conveyor (11) for conveying cables, and the cables output by the cable conveyor (11) are sent out to the lower right side of the trolley frame (5) through several trolley roller assemblies (7) or the cables are sent from the lower right side of the trolley frame (5) to the cable conveyor (11) through several trolley roller assemblies (7); It also includes: a connecting plate (3), which is provided in several units; two track beams (4) are provided, which are respectively fixedly installed on the front and rear sides of the bottom end of the gantry boom (1) through several connecting plates (3); the track beams (4) are I-beams, and the height direction of the track beams (4) is perpendicular to the bottom end face of the gantry boom (1); The trolley frame (5) includes: a transverse support (501), a vertical support (502), a longitudinal support (503), an arc-shaped support (504), a reinforcing plate (505), and an ear plate (506). Two transverse supports (501), two vertical supports (502), and two arc-shaped supports (504) are symmetrically arranged front and back. The tops of the two vertical supports (502) are fixedly connected to the bottom right sides of the two transverse supports (501). The two tangential ends of the two arc-shaped supports (504) are fixedly connected to the left side of the transverse support (501) and the bottom of the vertical support (502), respectively. The convex surface of the arc-shaped supports (504) faces upward. Several longitudinal supports (503) are fixedly connected between the two transverse supports (501). Several reinforcing plates (505) are respectively provided between the two vertical supports (502) and the two arc-shaped supports (504); four trolley wheel assemblies (6) are respectively provided on the left and right sides of the top of the two horizontal supports (501), and the four trolley wheel assemblies (6) are respectively installed on the two track beams (4); two ear plates (506) are symmetrically fixedly connected to the left and right ends of the horizontal supports (501), and the driving mechanism drives the trolley frame (5) to move left and right through the four ear plates (506) on the two horizontal supports (501); several trolley roller assemblies (7) are respectively connected to the two arc-shaped supports (504) and are evenly distributed along the arc surface of the arc-shaped supports (504).
2. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 1, characterized in that: The car wheel assembly (6) includes: a cantilever (601), a bushing (602), a pin (603), a wheel bracket (604), an axle (605), a bearing (606), and a wheel (607). The lower end of the cantilever (601) is fixedly connected to the transverse support (501), and the upper end of the cantilever (601) is longitudinally penetrated and fixedly connected to the bushing (602). Two wheel brackets (604), two axles (605), and two wheels (607) are provided. Four bearings (606) are provided. The radial ends of the bushing (602) are respectively connected to the lower parts of two wheel brackets (604) through pins (603). Two wheel axles (605) are symmetrically connected through and fixedly connected to the middle of the two wheel brackets (604). Two wheels (607) are rotatably connected to the opposite side of the two wheel axles (605) through four bearings (606). The two wheels (607) are respectively rolled and connected to the top of the front and rear sides of the lower flange of the track beam (4).
3. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 1, characterized in that: The trolley roller assembly (7) includes: roller bracket 1 (701), roller shaft (702) and roller 1 (703). There are two roller brackets 1 (701) arranged symmetrically in front and behind. One end of each roller bracket 1 (701) is fixedly connected to one end of each of the two arc brackets (504) facing each other and close to the arc surface of the arc bracket (504). The other end of each roller bracket 1 (701) is rotatably connected to roller 1 (703) through roller shaft (702). An annular groove 1 is provided on roller 1 (703). The cable overlaps and rolls in the annular groove 1 of roller 1 (703).
4. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 1, characterized in that: The driving mechanism includes: a guide pulley assembly (8), a wire rope traction assembly (9), and a wire rope (10). The top left side of the gantry boom (1) is provided with an upward slope from left to right. Two guide pulley assemblies (8) are fixedly installed on the left and right sides of the bottom end of the track beam (4). Two guide pulley assemblies (8) are symmetrically arranged at the bottom, top, and horizontal top of the gantry boom (1). The two guide pulley assemblies (8) at the bottom of the gantry boom (1) are vertically collinear with the two guide pulley assemblies (8) on the left side of the two track beams (4). The two guide pulley assemblies (8) at the horizontal top of the gantry boom (1) are vertically collinear with the two guide pulley assemblies (8) on the right side of the two track beams (4). The wire rope traction assembly (9) The steel wire rope (10) is fixedly installed on the slope of the gantry boom (1). There are two steel wire ropes (10). The two steel wire ropes (10) are respectively wound around the two traction ends of the steel wire rope traction assembly (9). One end of the two steel wire ropes (10) passes through the two guide pulley assemblies (8) at the lower end of the gantry boom (1) slope and the two guide pulley assemblies (8) on the left side of the two track beams (4) and is fixedly connected to the two ear plates (506) on the left side of the two transverse supports (501). The other end of the two steel wire ropes (10) passes through the two guide pulley assemblies (8) at the upper end of the gantry boom (1) slope, the two guide pulley assemblies (8) at the top horizontal part of the gantry boom (1) and the two guide pulley assemblies (8) on the right side of the two track beams (4) and is fixedly connected to the two ear plates (506) on the right side of the two transverse supports (501).
5. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 4, characterized in that: The guide pulley assembly (8) includes: pulley bracket (801), axle 2 (802), bearing 2 (803) and pulley (804). Two pulley brackets (801) are symmetrically arranged front and back. Axle 2 (802) is longitudinally inserted and fixedly installed at one end of the two pulley brackets (801). Two bearing 2 (803) are coaxially arranged. The axle 2 (802) is rotatably connected to the pulley (804) through the two bearing 2 (803). The pulley (804) is provided with an annular wire rope groove. The wire rope (10) cooperates with the wire rope groove. The other end of the pulley bracket (801) in the lower guide pulley assembly (8) is fixedly connected to the track beam (4). The other end of the pulley bracket (801) in the upper guide pulley assembly (8) is fixedly connected to the gantry crane arm (1).
6. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 4, characterized in that: The wire rope traction assembly (9) includes: a base (901), a motor (902), a reducer (903), a drum (904), a side bracket (905), and a brake (906). The base (901) is fixedly connected to the ramp of the gantry crane boom (1). The motor (902), reducer (903), and brake (906) are respectively fixedly installed on the top of the base (901). The output shaft of the motor (902) is connected to the input shaft of the reducer (903). The brake (906) is located between the motor (902) and the reducer (904). 03) is used to brake the output shaft of the motor (902); the reducer (903) is a double output shaft reducer, and the front and rear ends of the output shaft of the reducer (903) are fixedly connected to the opposite ends of two drums (904). There are two side brackets (905), and the opposite ends of the two drums (904) are rotatably installed on the upper part of the two side brackets (905). The bottom ends of the two side brackets (905) are respectively fixedly connected to the front and rear sides of the top of the base (901), and the two wire ropes (10) are respectively wound on the two drums (904).
7. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 2, characterized in that: Also includes: The mobile cable support assembly (12), ear plate three (13), support rope (14), and ear plate four (15) are provided. Several mobile cable support assemblies (12) are provided. The mobile cable support assembly (12) includes: a mobile cantilever, a cantilever connecting plate (1202), a roller bracket two (1210), and a roller two (1211). Two mobile cantilevers, two cantilever connecting plates (1202), and two roller brackets two (1210) are symmetrically arranged. Two mobile cantilevers are symmetrically arranged at the front and rear ends of two cantilever connecting plates (1202), and two roller brackets two (1210) are symmetrically arranged at the front and rear ends of two cantilever connecting plates (1202). On the arm connecting plate (1202), two roller brackets (1210) are located between two movable cantilever arms. The roller bracket (1211) is rotatably mounted on the two roller brackets (1210). The roller bracket (1211) has an annular groove (1212) on it. The cable is overlapped and rolled in the annular groove (1211). The movable cantilever arm includes: cantilever arm (1201), pin shaft (1203), roller bracket (1204), axle (1205), bearing (1206), roller (1207), axle (1208), and roller (1209). 209) and ear plate two (1212), each movable cantilever has two cantilever two (1201), roller bracket (1204), wheel axle three (1205), bearing three (1206), roller one (1207), wheel axle four (1208) and roller two (1209). The two cantilever two (1201) are fixedly connected to one end of the two cantilever connecting plates (1202). The upper middle position of the two cantilever two (1201) is connected to the lower middle position of the two roller brackets (1204) through pin two (1203). The upper part of the two roller brackets (1204) is connected to the lower middle position of the two roller brackets (1204). Two axles (1205) are symmetrically fixed in the middle position. Two rollers (1207) are rotatably installed on the opposite side of the two axles (1205) through two bearings (1206). Two roller brackets (1204) are located on the left and right sides below the rollers (1207) through two axles (1208) to rotatably install two rollers (1209). The two rollers (1207) are rotatably connected to the top of the front and rear sides of the lower flange of the track beam (4), and the two rollers (1209) are rotatably connected to the bottom surface of the lower flange of the track beam (4).Two ear plates (1212) are symmetrically installed on the lower left and right sides between the two roller brackets (1204) in each movable cantilever. An ear plate (13) is fixedly installed on the lower left side between the two wheel brackets (604) in the left trolley wheel assembly (6). An ear plate (15) is fixedly connected to the left side of the bottom end of the track beam (4). Several ropes (14) are symmetrically arranged front and back. Four ear plates (1212) on opposite sides of two adjacent movable cable assemblies (12) are connected by two ropes (14). The two ear plates (1212) on the right side of the rightmost movable cable assembly (12) are connected to the two ear plates (13) on the left side of the two trolley wheel assemblies (6) on the left side by two ropes (14). The two ear plates (1212) on the left side of the leftmost movable cable assembly (12) are connected to the two ear plates (15) on the left side of the bottom end of the two track beams (4) by two ropes (14).
8. A mobile cable conveying trolley for a cable conveying gantry crane according to claim 7, characterized in that: The trolley frame (5) further includes: an end plate (507), a side plate (508), and a buffer pad (509). The end plate (507) is fixedly connected to the middle of the left end of the leftmost longitudinal support (503) between the two transverse supports (501). The side plate (508) is fixedly connected to the left end of the end plate (507). The buffer pad (509) is fixedly connected to the left end of the side plate (508). The buffer pad (509) can contact and cooperate with the cantilever connecting plate (1202) at the right end of the rightmost moving cable support assembly (12). The moving cable support assembly (12) further includes: a side plate (2). (1213) and buffer pad two (1214), the outer end face of the ear plate two (1212) is fixedly connected to the side plate two (1213), the outer end of the side plate two (1213) is fixedly connected to the buffer pad two (1214), the four buffer pads two (1214) on the opposite side of the two adjacent moving cable assemblies (12) can contact and cooperate, the right end of the ear plate four (15) is fixedly connected to the vehicle baffle (16), the two buffer pads two (1214) on the left end of the leftmost moving cable assembly (12) can contact and cooperate with the two vehicle baffles (16) on the right end of the two ear plates four (15) respectively.
Citation Information
Patent Citations
Portal machine with cable conveying function and use method thereof
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Trolley unloading mechanism of 200-ton gantry crane
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