Battery cell holder assembly system for lithium battery pack production line of electric motorcycle

CN121367007BActive Publication Date: 2026-10-27WANDA INTELLIGENT TECH (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202511527098.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-10-27
Estimated Expiration
2045-10-24

AI Technical Summary

Technical Problem

然而,面对不同尺寸电芯的夹持时,相邻电芯中心线间距无法根据电芯尺寸自动调整,而不同尺寸电芯在装配时,相邻两组电芯中心线之间的理想装配间距会随电芯直径变化而改变,这就导致在实际装配过程中,小尺寸电芯相邻间距过大,使得装配后的锂电池整体尺寸超出合理范围,占用过多空间,影响车辆整体布局和性能;

Benefits of technology

(1)本发明通过设置的弹性弧形板与弧形橡胶板,对不同尺寸电芯实现自适应全面贴合,并依据电芯尺寸所引起的弹性弧形板形变量,自主调节狭缝吸附口尺寸,以确保不同尺寸电芯的稳定吸附与抓取;此外,先通过转轴表面的引导槽结合活动式引导杆,促使各弹性弧形板的位置能够进行独立范围性的浮动偏移,以辅助电芯相互不接触时,对电芯进行精准对齐的贴合抓取,还能对抓取的电芯进行等距调节,实现不同尺寸电芯与对应支架的装配处理;

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of lithium battery, especially to a battery cell support assembly system for lithium battery pack production line of electric motorcycle, which comprises a conveying table, an assembly mechanical arm and a supplementary mechanical arm located on one side of the conveying table, a mounting seat is installed on the assembly mechanical arm, a plurality of floating type adsorption assemblies for adaptive anti-drop grabbing of battery cells are arranged on the mounting seat, a clamping jaw is installed on the supplementary mechanical arm, a battery cell frame is arranged on one side of the assembly mechanical arm, and a cleaning assembly for separating and rotating battery cells with impurities on the surface is arranged in the battery cell frame; the floating type adsorption assemblies can realize adaptive overall conformal adsorption treatment of battery cells of different sizes, improve the grabbing range and stability, and can also adjust the grabbed battery cells at equal intervals to realize assembly treatment of battery cells of different sizes and corresponding supports, in addition, battery cells with more impurities on the surface can be screened, and the surface can be automatically cleaned in combination with the cleaning assembly.
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Description

Technical Field

[0001] This invention relates to the field of lithium battery technology, and in particular to a cell bracket assembly system for a lithium battery pack production line for electric motorcycles. Background Technology

[0002] With increasing global attention to environmental protection and sustainable energy development, electric motorcycles, with their green, environmentally friendly, convenient, and flexible characteristics, have become the preferred mode of transportation for more and more people, leading to a rapid increase in market demand. Lithium batteries, as the core power source of electric motorcycles, provide crucial support for the vehicle's normal operation. Their performance and quality directly determine important indicators such as the electric motorcycle's range, safety performance, and lifespan.

[0003] In the production and manufacturing process of lithium batteries, the cell support plays a crucial role. It not only securely fixes the cells to prevent them from shaking or shifting during vehicle operation, but also provides the necessary electrical connection channels for the cells to ensure stable current transmission. At the same time, it has good heat dissipation function to ensure that the temperature of the lithium battery is within a reasonable range during operation, thereby ensuring the overall stability and safety of the lithium battery operation.

[0004] Taking the automatic assembly equipment for the cell bracket of the power lithium battery PACK line with the publication number CN108767149A as an example, the equipment uses multiple sets of assembly and handling clamping parts with non-adjustable spacing, and cooperates with the drive end of the assembly and handling clamping cylinder to realize the three-point clamping of the cell, so that multiple cells can be clamped and assembled onto the lower bracket simultaneously. However, when clamping cells of different sizes, the spacing between the center lines of adjacent cells cannot be automatically adjusted according to the cell size. When assembling cells of different sizes, the ideal assembly spacing between the center lines of two adjacent sets of cells will change with the cell diameter. This results in the small cells having too large a spacing between them during the actual assembly process, causing the overall size of the assembled lithium battery to exceed the reasonable range, occupying too much space and affecting the overall layout and performance of the vehicle. In addition, this clamping and gripping method has high requirements for the initial distribution state of the battery cells. It requires the use of specialized battery cell distribution equipment, that is, to pre-distribute multiple battery cells at equal intervals according to specific requirements to assist the equipment in achieving clamping and gripping operations, thereby increasing the complexity and cost of using the equipment.

[0005] To address the aforementioned technical shortcomings, a solution is proposed that uses an adaptive, fully adhesive adsorption process for battery cells of different sizes to improve the gripping range and stability, while simultaneously adjusting the gripped battery cells at equal intervals to achieve the assembly of battery cells of different sizes with their corresponding brackets. Summary of the Invention

[0006] The purpose of this invention is to provide a cell bracket assembly system for a lithium battery pack production line for electric motorcycles, in order to solve the aforementioned technical defects.

[0007] The objective of this invention can be achieved through the following technical solution: a cell bracket assembly system for a lithium battery pack production line for electric motorcycles, including a conveyor table, and an assembly robotic arm and a replenishment robotic arm located on one side of the conveyor table. The assembly robotic arm is equipped with a mounting base, and the mounting base is provided with multiple floating adsorption components that adaptively prevent cell detachment. The replenishment robotic arm is equipped with grippers. A cell frame is provided on one side of the assembly robotic arm, and a cleaning component is provided inside the cell frame to separate and rotate cells containing impurities on their surface.

[0008] Preferably, a fixed frame is mounted on the head shaft of the assembly robot arm, and a rotating plate fixedly connected to the mounting base is rotatably connected to the fixed frame. A servo motor for driving the rotating plate to deflect is mounted on the fixed frame.

[0009] Preferably, the floating adsorption assembly includes a movable plate slidably mounted on a mounting base, with an elastic arc-shaped plate fixedly connected to the bottom of the movable plate, and an arc-shaped rubber plate with a hollow center installed on the concave side of the elastic arc-shaped plate.

[0010] Preferably, the mounting base is rotatably connected to a rotating roller that is slidably connected to multiple movable plates, and the annular outer wall of the rotating roller is provided with multiple guide grooves. Except for the middle guide groove which is vertically set, the others are inclined at different angles. The mounting base is equipped with a servo motor 2 that drives the rotating roller to rotate.

[0011] Preferably, the movable plate is internally slidably connected to a guide rod with a truncated cone-shaped top, and the guide groove has inclined surfaces on both sides.

[0012] Preferably, a plurality of limiting posts are fixedly connected to the concave side of the elastic arc plate, and an I-shaped groove penetrating its outer wall is opened inside the limiting post. An adsorption hole that abuts against the corresponding limiting post is opened on the arc rubber plate.

[0013] Preferably, the movable plate has a piston chamber inside, and a piston block that is fixedly connected to the guide rod is slidably connected inside the piston chamber. A connecting groove is formed between the top of both sides of the piston chamber and the inside of the arc-shaped rubber plate. An air pipe that communicates with the inside of the arc-shaped rubber plate is installed on the elastic arc-shaped plate.

[0014] Preferably, the elastic arc plate has symmetrically hinged bending plates on both sides, and the bending plates are hinged to the movable plate with support rods. An elastic plate with multiple suction cups is fixedly connected to the bending plate.

[0015] Preferably, the cleaning assembly includes a movable seat, a mounting groove that is slidably connected to the movable seat is provided through the bottom of the battery cell frame, an electric push rod that is fixedly connected to the movable seat is installed on the battery cell frame, a direct-drive electric roller and an auxiliary cylinder are rotatably connected to the top two sides of the movable seat respectively, and a cleaning brush is installed on the top of the movable seat between the direct-drive electric roller and the auxiliary cylinder.

[0016] Preferably, a partition is slidably connected between one side of the movable seat and the mounting groove, a toothed plate is installed on the partition, a toothed plate is installed on the mounting groove, a gear that meshes with the toothed plate and the toothed plate is rotatably connected to the movable seat, and a triangular block is installed on the top of one side of the movable seat.

[0017] The beneficial effects of this invention are as follows: (1) The present invention achieves adaptive full-fitting of battery cells of different sizes by setting elastic arc plate and arc rubber plate, and adjusts the size of slit adsorption port according to the deformation of elastic arc plate caused by battery cell size to ensure stable adsorption and gripping of battery cells of different sizes; in addition, the guide groove on the rotating shaft surface combined with the movable guide rod makes the position of each elastic arc plate float and shift independently within a range to assist in precise alignment and gripping of battery cells when they are not in contact with each other, and can also adjust the gripped battery cells at equal distances to realize the assembly of battery cells of different sizes with corresponding brackets; (2) When individual cells have too much dust and impurities on their surface and cannot be grasped and assembled, the remaining cells are grasped by an elastic plate with multiple suction cups installed. The arc-shaped rubber plate and the cell are briefly kept in full contact. Combined with the deformation and reset of the corresponding elastic arc plate, a vacuum environment is re-established in the remaining multiple arc-shaped rubber plates to achieve screening adsorption grasping and assembly. Then, the gaps are filled by the supplementary assembly robot arm to ensure the full assembly of all cells and brackets. (3) When the battery cell of the present invention rolls between the top of the direct drive electric drum and the auxiliary drum, it uses the rising of the movable seat, combined with the toothed plate one, toothed plate two and gears, to achieve the upward movement of the partition stroke multiplied, and performs anti-rotation interference separation treatment on the battery cell and the battery cell on one side. Then, the direct drive electric drum and the auxiliary drum drive the battery cell to be cleaned to rotate, and the cleaning brush realizes the automatic cleaning of surface dust. Attached Figure Description

[0018] The invention will now be further described with reference to the accompanying drawings; Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the installation of the cleaning component of the present invention; Figure 3 This is a partial structural schematic diagram of the battery cell frame of the present invention; Figure 4This is a schematic diagram of the cleaning component of the present invention; Figure 5 This is a schematic diagram of the structure of the battery cell built into the battery cell frame of the present invention; Figure 6 This is a schematic diagram of the mounting base of the present invention; Figure 7 This is a schematic diagram of the installation of multiple floating adsorption components of the present invention; Figure 8 This is a schematic diagram showing the unfolded guide groove on the surface of the rotating roller of the present invention; Figure 9 This is a schematic diagram of the structure of the floating adsorption component of the present invention; Figure 10 This is a partial cross-sectional schematic diagram of the floating adsorption component of the present invention; Figure 11 This is a schematic diagram of the installation of the arc-shaped rubber sheet of the present invention; Figure 12 This is a schematic diagram of the deformation of the adsorption pores when the arc-shaped rubber plate of the present invention expands and deforms.

[0019] Legend: 1. Conveyor table; 11. Assembly robotic arm; 12. Replenishment robotic arm; 13. Mounting base; 14. Battery cell frame; 15. Fixing frame; 16. Rotating plate; 17. Rotating roller; 18. Guide groove; 2. Floating adsorption assembly; 21. Movable plate; 22. Elastic arc plate; 23. Arc rubber plate; 24. Guide rod; 25. Limiting post; 26. I-shaped groove; 27. Adsorption hole; 28. Piston chamber; 29. ​​Piston block; 210. Connecting groove; 211. Air pipe; 212. Bending plate; 213. Support rod; 214. Elastic plate; 3. Cleaning components; 31. Movable seat; 32. Direct drive electric roller; 33. Auxiliary cylinder; 34. Cleaning brush; 35. Partition; 36. Toothed plate one; 37. Toothed plate two; 38. Gear. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figure 1 and Figures 5-12 As shown, the problem that existing technologies cannot clamp and adjust the assembly spacing between cells of different sizes can be solved by the following solution; In this embodiment, the cell bracket assembly system for the lithium battery pack production line of electric motorcycle includes a conveyor 1, which conveys multiple cell brackets, and an assembly robot arm 11 and a replenishment robot arm 12 located on one side of the conveyor 1. The assembly robot arm 11 is equipped with a mounting base 13, and the mounting base 13 is provided with multiple floating adsorption components 2 that adaptively prevent the cells from falling off. The floating adsorption component 2 adsorbs and grasps battery cells of different sizes and adjusts the grasped battery cells at equal intervals to achieve the assembly of battery cells of different sizes with corresponding brackets. The replenishment robot arm 12 is equipped with grippers. The replenishment robot arm 12 and grippers are used to assemble the replenishment battery cell list. A battery cell frame 14 is set on one side of the assembly robot arm 11. Several battery cells are rolled and conveyed to the battery cell frame 14 by an external feeding mechanism. The battery cell frame 14 is used to place multiple conventional battery cells. A cleaning component 3 is set inside the battery cell frame 14 to separate and rotate battery cells with impurities on the surface.

[0022] A fixed frame 15 is mounted on the head shaft of the assembly robot arm 11, and a rotating plate 16 fixed to the mounting base 13 is rotatably connected to the fixed frame 15. A servo motor is mounted on the fixed frame 15 to drive the rotating plate 16 to deflect. The servo motor drives the rotating plate 16 to deflect the mounting base 13, so as to realize the forward and reverse assembly of multiple rows of battery cells on the bracket.

[0023] The floating adsorption assembly 2 includes a movable plate 21 that is slidably mounted on the mounting base 13. An elastic arc plate 22 is fixedly connected to the bottom of the movable plate 21, and an arc-shaped rubber plate 23 with a hollow structure in the middle is installed on the concave side of the elastic arc plate 22. Through the setting of the elastic arc plate 22 and the arc-shaped rubber plate 23, it can adapt to the deformation of the battery cell with different diameters, thereby achieving adaptive full fit for battery cells of different sizes, increasing the gripping area, and achieving stable gripping.

[0024] The mounting base 13 is rotatably connected to a rotating roller 17 that is slidably connected to multiple movable plates 21. Multiple guide grooves 18 are provided on the annular outer wall of the rotating roller 17. Except for the middle one which is vertical, the other guide grooves 18 are inclined at different angles. The mounting base 13 is equipped with a servo motor 2 that drives the rotating roller 17 to rotate. The servo motor 2 drives the rotating roller 17 to deflect. Combined with the guidance of the guide grooves 18 to guide the corresponding guide rods 24, the multiple movable plates 21 are driven to adjust the spacing between them at equal intervals, so as to realize the assembly of battery cells of different sizes with corresponding brackets.

[0025] The movable plate 21 is internally slidably connected to a guide rod 24 with a truncated cone top. The guide groove 18 has inclined surfaces on both sides. After the guide rod 24 slides down, the mounting base 13 moves down, causing the bottom sides of the elastic arc plate 22 to contact the battery cells. If there is a gap between two sets of battery cells (i.e., they do not contact each other), the movable plate 21 can achieve independent range-based floating offset in the length direction of the mounting base 13 through the truncated cone top of the guide rod 24 and the inclined surfaces on the sides of the guide groove 18. Multiple battery cells can be positioned on the concave side of the corresponding elastic arc plate 22 to achieve precise alignment and gripping of the battery cells. Then, the guide rod 24 slides upward, causing the top cone structure of the guide rod 24 to be fully inserted into the guide groove 18, limiting the floating offset of the movable plate 21, so as to make precise equal spacing adjustment later.

[0026] A number of limiting posts 25 are fixedly connected to the concave side of the elastic arc plate 22, and an I-shaped groove 26 penetrating its outer wall is opened inside the limiting post 25. An adsorption hole 27 that abuts against the corresponding limiting post 25 is opened on the arc rubber plate 23. The descent of the mounting base 13 causes the elastic arc plate 22 to undergo outward expansion deformation, which in turn causes the arc rubber plate 23 to expand outward simultaneously. This results in the concave side of the arc plate 22 fully and adaptively adhering to the outer wall of the battery cell. Combined with the multiple limiting posts 25 abutting against the battery cell, in the initial state of the elastic arc plate 22, the free end of the limiting post 25 is located inside the adsorption hole 27 and does not extend to the outside. That is, during the descent of the mounting base 13 under pressure, the elastic arc plate 22 first carries the arc rubber plate 23 to expand and deform, causing the arc concave surface of the arc rubber plate 23 to fully adhere to the arc surface of the battery cell. When the arc rubber plate 23 is squeezed and deformed in the thickness direction, the end of the limiting post 25 abuts against the battery cell to limit the squeezing and adhering of the inner cavity of the arc rubber plate 23. When the arc rubber plate 23 expands outward, it pulls the multiple adsorption holes 27 to deform. The adsorption hole 27 is partially separated from the limiting post 25 in a slit manner, and the air in the cavity of the multiple arc-shaped rubber plates 23 is extracted. Combined with the slit adsorption port generated by the deformation of the arc-shaped rubber plates 23, the battery cell is adsorbed and grasped. The size of the slit adsorption port is automatically adjusted according to the deformation of the elastic arc plate 22 caused by the size of the battery cell. That is, a large-diameter battery cell causes the deformation of the elastic arc plate 22 to increase, thereby increasing the size of the slit adsorption port. Conversely, a small-diameter battery cell corresponds to a small slit adsorption port, so as to ensure stable adsorption and grasping of battery cells of different sizes.

[0027] The movable plate 21 has a piston chamber 28 inside, and a piston block 29 fixed to the guide rod 24 is slidably connected inside the piston chamber 28. A connecting groove 210 is opened between the top of both sides of the piston chamber 28 and the inside of the arc-shaped rubber plate 23. An air pipe 211 communicating with the inside of the arc-shaped rubber plate 23 is installed on the elastic arc plate 22. It is synchronously connected to multiple air pipes 211 through an external negative pressure suction device. The external negative pressure suction device, combined with multiple air pipes 211, simultaneously extracts air from the cavities inside multiple arc-shaped rubber plates 23, thereby simultaneously adsorbing and grasping multiple battery cells. After the battery cells are adsorbed, during the movement of the mounting base 13 driven by the assembly robotic arm 11, the external negative pressure suction device works a second time, combined with the connecting groove 210 and piston chamber 28 that communicate with the cavity of the arc-shaped rubber plate 23, driving the piston block 29 to carry the guide rod 24 upward, so that the top cone structure of the guide rod 24 can be fully inserted into the guide groove 18 autonomously.

[0028] The two sides of the elastic arc plate 22 are symmetrically hinged with bending plates 212, and the bending plates 212 and the movable plate 21 are hinged with support rods 213. The bending plates 212 are fixedly connected with elastic plates 214 on which multiple suction cups are installed. When the mounting base 13 moves downward, the outward expansion deformation of the two sides of the elastic arc plate 22, combined with the bending plates 212 hinged on the two sides of the elastic arc plate 22 and the support rods 213, causes the two sets of elastic plates 214 to move relative to each other, carrying the suction cups to hold the battery cell, and the battery cell is grasped with the assistance of the suction cups. When a certain cell has a lot of dust on its surface and cannot be adsorbed and rise, the vacuum state inside the multiple arc-shaped rubber plates 23 disappears, and the remaining cells are temporarily restricted from falling by the adsorption of multiple suction cups on both sides, and the corresponding elastic arc-shaped plate 22 is restricted from resetting. The elastic arc-shaped plate 22 that the cell falls off deforms and resets, carrying the arc-shaped rubber plate 23 to reset, causing the inner wall of the adsorption hole 27 to fully fit the corresponding limiting post 25. Combined with the continuous operation of the external negative pressure suction device and the contact between the side wall of the adsorption hole 27 and the I-shaped groove 26, the adhesion force between the inner wall of the adsorption hole 27 and the limiting post 25 is enhanced, causing the vacuum environment inside the other multiple arc-shaped rubber plates 23 to be established again and quickly, so as to carry out stable gripping, conveying and assembly processing.

[0029] Example 2: Please refer to Figures 2-5 As shown, the following solutions can be used to address the problem of repeated handling of battery cells with a lot of dust on their surface, which leads to gaps in each row of cells during assembly and affects assembly efficiency. In this embodiment, the cleaning component 3 includes a movable seat 31. The bottom of the battery cell frame 14 is provided with a mounting groove that is slidably connected to the movable seat 31. An electric push rod that is fixedly connected to the movable seat 31 is installed on the battery cell frame 14. A direct-drive electric roller 32 and an auxiliary cylinder 33 are rotatably connected to the top sides of the movable seat 31, respectively. The battery cell with a lot of dust on its surface rolls to the top between the direct-drive electric roller 32 and the auxiliary cylinder 33. The direct-drive electric roller 32 and the auxiliary cylinder 33 drive the battery cell to rotate. A cleaning brush 34 is installed on the top of the movable seat 31 and between the direct-drive electric roller 32 and the auxiliary cylinder 33. When the battery cell rotates, it uses the cleaning brush 34 at its bottom to clean the surface dust. Then, the battery cell is height-adjusted by an electric push rod to ensure that the battery cell is at the same height as the other battery cells for gripping and assembly.

[0030] A partition 35 is slidably connected between one side of the movable seat 31 and the mounting groove. A toothed plate 36 is installed on the partition 35, and a toothed plate 37 is installed on the mounting groove. A gear 38 is rotatably connected to the movable seat 31 and meshes with the toothed plate 36 and the toothed plate 37. The electric push rod drives the movable seat 31 and carries the battery cell and gear 38 upward. During the upward movement of the gear 38, the meshing toothed plate 37 rotates, causing the toothed plate 36 to carry the partition 35 with a doubled upward movement, which prevents interference between the battery cell and the battery cell on one side, avoiding interference with the rotation of the battery cell. A triangular block is installed on the top of one side of the movable seat 31. The limit of the triangular block causes the battery cell to roll and is restricted between the top of the direct drive electric roller 32 and the auxiliary cylinder 33.

[0031] Example 3: Please refer to Figures 1-12 As shown, the present invention also proposes a method for using a cell bracket assembly system for a lithium battery pack production line for electric motorcycles, comprising the following steps: Step 1: Several battery cells are rolled and transported to the battery cell frame 14 by an external feeding mechanism. The conveyor table 1 transports multiple battery cell supports. The assembly robot arm 11 drives the mounting base 13 to move downward, so that the bottom sides of the elastic arc plate 22 contact the battery cells. If there is a gap between two sets of battery cells (i.e., they do not contact each other), the frustum structure at the top of the guide rod 24 and the inclined surface of the edge of the guide groove 18 enable the movable plate 21 to float and shift within a range in the length direction of the mounting base 13, so as to help multiple battery cells to be located on the concave side of the corresponding elastic arc plate 22. Step 2: As the mounting base 13 moves downward, the elastic arc plate 22 undergoes outward expansion deformation. Combined with the bent plates 212 hinged on both sides of the elastic arc plate 22 and the support rod 213, the two sets of elastic plates 214 move relative to each other, carrying the suction cup to hold the battery cell. The suction cup assists in grasping the battery cell. Step 3: When the elastic arc plate 22 undergoes outward expansion deformation, it causes the arc rubber plate 23 to expand outward simultaneously, causing its concave side to fully and adaptively adhere to the outer wall of the battery cell. It also abuts against the battery cell through multiple limiting posts 25 to limit the squeezing and adhesion of the inner cavity of the arc rubber plate 23. When the arc rubber plate 23 expands outward, it pulls multiple adsorption holes 27 to deform, causing the partial sidewall of the adsorption hole 27 to separate from the limiting post 25 in a slit manner. Through the external negative pressure air suction device and multiple air pipes 211, the air in the inner cavity of multiple arc rubber plates 23 is extracted synchronously, thereby synchronously adsorbing and grabbing multiple battery cells. Step 4: After the battery cells are adsorbed, as the assembly robot arm 11 moves the mounting base 13, the external negative pressure suction device continues to work. Combined with the connecting groove 210 and piston chamber 28 that communicate with the cavity of the arc-shaped rubber plate 23, the piston block 29 carries the guide rod 24 upward, causing the top cone structure of the guide rod 24 to be fully inserted into the guide groove 18, limiting the floating offset of the movable plate 21. The servo motor 2 drives the rotating roller 17 to deflect. Combined with the guidance of the guide groove 18 on the guide rod 24, the distance between multiple movable plates 21 is adjusted equidistantly. The servo motor 1 drives the rotating plate 16 to deflect, realizing the forward and reverse assembly of multiple rows of battery cells on the bracket. Step 5: During the process of the assembly robot arm 11 driving the mounting base 13 to rise away from the cell frame 14, when a cell surface contains a lot of dust, causing the two-stage adsorption to be weak and fall off and unable to rise, the vacuum state inside the multiple arc-shaped rubber plates 23 disappears. The remaining cells are temporarily restricted from falling off by the adsorption of multiple suction cups on both sides. Under the deformation and reset of the elastic arc plate 22, the arc-shaped rubber plate 23 is reset, causing the inner wall of the adsorption hole 27 to fully fit the corresponding limiting post 25. Combined with the contact between the side wall of the adsorption hole 27 and the I-shaped groove 26, the adhesion force between the inner wall of the adsorption hole 27 and the limiting post 25 is enhanced, causing the vacuum environment inside the remaining multiple arc-shaped rubber plates 23 to be re-established for stable gripping, conveying and assembly. After assembly, air is injected into the arc-shaped rubber plate 23 to loosen the clamp. The missing cells on the bracket are reassembled by the supplementary assembly robot arm 12 combined with the gripper. Step Six: The battery cell with a lot of dust on its surface rolls to the top of the movable seat 31. With the help of the triangular block, it rolls between the top of the direct-drive electric roller 32 and the auxiliary cylinder 33. The electric push rod drives the movable seat 31 and carries the battery cell and gear 38 upward. During the upward movement of the gear 38, the meshing toothed plate 37 rotates, causing the toothed plate 36 to carry the partition 35 with a doubled upward movement, which prevents interference between the battery cell and the battery cell on the other side. Then, the direct-drive electric roller 32 and the auxiliary cylinder 33 drive the battery cell to rotate. During the rotation, the cleaning brush 34 at its bottom cleans the surface dust. Finally, the electric push rod controls the height adjustment of the battery cell to ensure that the battery cell is at the same height as the other battery cells for gripping and assembly.

[0032] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A cell support assembly system for a lithium battery pack production line for electric motorcycles, comprising a conveyor (1), and an assembly robot (11) and a replenishment robot (12) located on one side of the conveyor (1), characterized in that, The assembly robotic arm (11) is equipped with a mounting base (13), and the mounting base (13) is provided with multiple floating adsorption components (2) for adaptive anti-detachment gripping of the battery cells. The replenishment robotic arm (12) is equipped with grippers. A battery cell frame (14) is provided on one side of the assembly robotic arm (11). A cleaning component (3) is provided inside the battery cell frame (14) to separate and rotate battery cells with impurities on the surface. A fixed frame (15) is mounted on the head shaft of the assembly robot arm (11), and a rotating plate (16) fixed to the mounting base (13) is rotatably connected to the fixed frame (15). A servo motor for driving the rotating plate (16) to deflect is mounted on the fixed frame (15). The floating adsorption assembly (2) includes a movable plate (21) that is slidably mounted on the mounting base (13). The bottom of the movable plate (21) is fixedly connected to an elastic arc plate (22), and an arc-shaped rubber plate (23) with a hollow structure in the middle is installed on the concave side of the elastic arc plate (22). The mounting base (13) is rotatably connected to a rotating roller (17) that is slidably connected to multiple movable plates (21). Multiple guide grooves (18) are provided on the annular outer wall of the rotating roller (17). Except for the middle one which is vertical, the other guide grooves (18) are inclined at different angles. The mounting base (13) is equipped with a servo motor 2 that drives the rotating roller (17) to rotate. The movable plate (21) is internally slidably connected to a guide rod (24) with a truncated cone top, and the guide groove (18) has inclined surfaces on both sides of its edges. The concave side of the elastic arc plate (22) is fixedly connected with a number of limiting posts (25), and the limiting posts (25) are provided with I-shaped grooves (26) that penetrate their outer walls. The arc rubber plate (23) is provided with adsorption holes (27) that abut against the corresponding limiting posts (25). The movable plate (21) has a piston chamber (28) inside, and a piston block (29) is sealed and slidably connected to the guide rod (24) inside the piston chamber (28). A connecting groove (210) is provided between the top of both sides of the piston chamber (28) and the inside of the arc-shaped rubber plate (23). An air pipe (211) communicating with the inside of the arc-shaped rubber plate (23) is installed on the elastic arc plate (22). The elastic arc plate (22) is symmetrically hinged with bending plates (212) on both sides, and a support rod (213) is hinged between the bending plate (212) and the movable plate (21). An elastic plate (214) with multiple suction cups is fixedly connected to the bending plate (212).

2. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 1, characterized in that, The cleaning assembly (3) includes a movable seat (31). The bottom of the battery cell frame (14) is provided with a mounting groove that is slidably connected to the movable seat (31). An electric push rod that is fixedly connected to the movable seat (31) is installed on the battery cell frame (14). A direct-drive electric roller (32) and an auxiliary cylinder (33) are rotatably connected to the top two sides of the movable seat (31). A cleaning brush (34) is installed on the top of the movable seat (31) and between the direct-drive electric roller (32) and the auxiliary cylinder (33).

3. The cell bracket assembly system for an electric motorcycle lithium battery pack production line according to claim 2, characterized in that, A partition plate (35) is slidably connected between one side of the movable seat (31) and the mounting groove. A toothed plate (36) is installed on the partition plate (35), and a toothed plate (37) is installed on the mounting groove. A gear (38) that meshes with the toothed plate (36) and the toothed plate (37) is rotatably connected to the movable seat (31). A triangular block is installed on the top of one side of the movable seat (31).

Citation Information

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