A cable assembly having a connector

CN121367093BActive Publication Date: 2026-08-21ANHUI AICS TECHNOLOGY GROUP CO LTD
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Patent Information

Application Number
CN202511511976.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2026-08-21
Estimated Expiration
2045-10-22

AI Technical Summary

Technical Problem

[0003]在制作时,电缆端部同连接器固定连接,在插接使用过程中,电缆端部和连接器之间的连接位置在平凡晃荡/转动/移动过程中,会使得连接位置出现断裂,会使得连接器位置连接不稳定,同时,在断裂位置防潮防湿的能力下降,大大影响了电缆的正常使用,增加了安全隐患

Benefits of technology

本发明提供了一种具有连接器的电缆组件,通过设置于电缆线和连接壳体之间的锁定结构和密封结构,通过锁定结构对电缆线和连接壳体的连接位置进行加强固定,同时,通过密封结构对连接管和保护套之间进行密封、连接和固定。在外侧,通过外护套对内侧的锁定结构和密封结构进行遮挡,同时,当连接位置晃动/移动过程中,外护套可以起到保护的目的。进而,从整体避免了连接位置出现断裂的情况,同时,提高连接位置防潮、防湿的能力,大大提高了电缆的工作性能,降低了使用安全隐患。

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Abstract

The present application relates to the technical field of cable, particularly relates to a cable assembly with connector, comprising cable wire and connector located at one end of the cable wire;The cable wire comprises the conductor core of the middle part, the protective layer is arranged outside the conductor core, the shielding layer is arranged outside the protective layer;The braided layer is arranged outside the shielding layer;The connector comprises the connecting shell, one end of the connecting shell forms the plug-in interface, the other end is integrally formed with the positioning tube, the conductor core, the protective layer and the shielding layer enter the connecting shell by the positioning tube;The braided layer is located outside the positioning tube;Locking structure matched with the positioning tube is arranged outside the braided layer. By adopting the above technical scheme, the connection position is reduced from the whole to appear the fracture, simultaneously, the ability of preventing damp and preventing wet of the connection position is improved, the working performance of the cable is greatly improved, and the use safety hazard is reduced.
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Description

Technical Field

[0001] This invention relates to the field of cable technology, and in particular to a cable assembly with a connector. Background Technology

[0002] Cable connectors are widely used in the assembly of electronic products, serving as a crucial component to ensure the correctness and reliability of electrical signal transmission. There are many types of cable connectors, primarily categorized as low-frequency and high-frequency, and circular and rectangular. To guarantee product quality during the assembly process, effective quality control measures should be implemented at each stage. Strict control should be exercised over the selection, pretreatment, crimping or welding, and testing of cable connectors.

[0003] During manufacturing, the cable end is fixedly connected to the connector. During use, the connection between the cable end and the connector may break due to frequent shaking, rotation, or movement. This can cause instability in the connector connection and reduce the cable's moisture resistance at the break point, significantly affecting its normal use and increasing safety hazards. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a cable assembly with connectors, which reduces the likelihood of breakage at the connection points and improves the moisture and humidity resistance of the connection points, thereby significantly enhancing the cable's performance and reducing potential safety hazards.

[0005] (II) Technical Solution To achieve the above objectives, embodiments of this application provide a cable assembly with a connector, including a cable and a connector located at one end of the cable; the cable includes a conductor core in the middle, a protective layer is disposed outside the conductor core, and a shielding layer is disposed outside the protective layer; a braided layer is disposed outside the shielding layer; the connector includes a connecting housing, one end of the connecting housing forms a plug interface, and the other end is integrally formed with a positioning tube, the conductor core, the protective layer, and the shielding layer enter the connecting housing through the positioning tube; the braided layer is located outside the positioning tube; a locking structure that cooperates with the positioning tube is disposed outside the braided layer.

[0006] Preferably, the cable further includes a protective sheath located outside the braided layer; The locking structure includes a positioning ring, a first arc-shaped plate, a second arc-shaped plate, and a locking sleeve. The positioning ring is sleeved on the outside of the conductor core, protective layer, shielding layer, and braided layer, and abuts against the end of the protective sleeve. The end of the positioning tube away from the connecting shell abuts against the positioning ring. An annular groove is formed on the outside of the positioning tube, and at least two annular grooves are spaced apart along the axial direction of the positioning tube. The first arc-shaped plate and the second arc-shaped plate interlock with each other and hug the positioning tube. A locking half-ring is provided on the side of the first arc-shaped plate and the second arc-shaped plate that are close to each other. The locking half-ring is embedded in the annular groove. The braided layer is pressed between the positioning tube, the first arc-shaped plate, and the second arc-shaped plate. External threads are formed on the outside of the first arc-shaped plate and the locking sleeve is threadedly connected through the external threads.

[0007] Preferably, the positioning ring abuts against the ends of the first arc-shaped plate and the second arc-shaped plate, and the end of the locking sleeve near the connecting housing can pass through the positioning ring.

[0008] Preferably, the locking sleeve has a connecting tube integrally formed at the end away from the connecting housing, the inner diameter of the connecting tube is the same as the outer diameter of the cable, and the outer diameter of the connecting tube is smaller than the outer diameter of the positioning ring; a sealing structure is provided between the outer side of the cable's protective sleeve and the connecting tube.

[0009] Preferably, the sealing structure includes a first sealing plate and a second sealing plate. The first and second sealing plates have arc-shaped cross-sections. A first arc-shaped sealing strip is formed at one end of the length direction of both the first and second sealing plates, and a second arc-shaped sealing strip is formed at the other end. Two first arc-shaped sealing strips are bonded to the outside of the protective sleeve, and two second arc-shaped sealing strips are bonded to the outside of the connecting pipe. The two sides of the first and second sealing plates in the length direction are fitted together and in sealed contact, and the first and second sealing plates are detachably and fixedly connected.

[0010] Preferably, the first sealing plate has a snap-fit ​​plate on both sides along its length, and the length direction of the snap-fit ​​plate is perpendicular to the axis of the first sealing plate. A first thorn is formed on the side of the snap-fit ​​plate away from the axis. Snap-fit ​​holes are provided on both sides along the length of the second sealing plate, and the depth direction of the snap-fit ​​holes is perpendicular to the axis of the second sealing plate. A second thorn is provided on the side wall of the snap-fit ​​hole away from the axis. When the first and second sealing plates are engaged, the snap-fit ​​plate is fitted into the snap-fit ​​hole, and the first and second thorns mesh with each other.

[0011] Preferably, a pressing block is provided between the first sealing plate and the second sealing plate and between the first arc-shaped sealing strip and the second arc-shaped sealing strip. The pressing block is arc-shaped and includes a first pressing block on the first sealing plate and a second pressing block on the second sealing plate. The first pressing block and the second pressing block are aligned with each other, and anti-slip texture is provided on the side of the first pressing block and the second pressing block that is close to each other. The first pressing block and the second pressing block press and fix the protective sleeve.

[0012] Preferably, an outer sheath is provided between the outer side of the protective sleeve and the connecting housing, and the outer sheath covers the locking structure and the sealing structure.

[0013] Preferably, an installation ring is integrally formed on the connecting housing and located outside the positioning tube. The installation ring is fixedly connected to the outer sheath. A cavity is formed at one end of the connecting housing near the insertion interface. A connecting sleeve is formed inside the cavity. An inner filling layer is provided inside the connecting sleeve. The conductor core of the cable passes through the inner filling layer and is located inside the connecting sleeve.

[0014] (III) Beneficial Effects This invention provides a cable assembly with a connector. Through a locking structure and a sealing structure disposed between the cable and the connecting housing, the locking structure reinforces and secures the connection between the cable and the connecting housing, while the sealing structure seals, connects, and secures the connecting tube and the protective sleeve. On the outside, an outer sheath shields the locking and sealing structures on the inside, and also provides protection during shaking / movement of the connection. Therefore, it comprehensively prevents breakage at the connection point, improves the moisture and humidity resistance of the connection point, significantly enhances the cable's performance, and reduces safety hazards. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a cable assembly with a connector according to the present invention; Figure 2 for Figure 1 Enlarged view of the A-structure in the middle; Figure 3 This is a cross-sectional view of the cable of the present invention at the position of the clamping block; Figure 4 To highlight the present invention Figure 3 Enlarged view of the B structure.

[0016] Marked in the attached diagram: 100. Cable; 110. Conductor core; 120. Protective layer; 130. Shielding layer; 140. Braided layer; 150. Protective sleeve; 200. Connecting housing; 210. Insertion interface; 220. Positioning tube; 221. Annular groove; 230. Mounting ring; 240. Cavity; 250. Connecting sleeve; 260. Inner filling layer; 300. Locking structure; 310. Positioning ring; 320. First arc plate; 330. Two arc-shaped plates; 331, locking half ring; 340, locking sleeve; 341, connecting pipe; 400, sealing structure; 410, first sealing plate; 420, second sealing plate; 430, first arc-shaped sealing strip; 440, second arc-shaped sealing strip; 450, snap-fit ​​plate; 451, first thorn; 460, snap-fit ​​hole; 461, second thorn; 470, first clamping block; 480, second clamping block; 500, outer sheath. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] First Embodiment This invention provides a cable assembly with a connector, see below. Figures 1-4 It includes a cable 100 and a connector located at one end of the cable 100.

[0019] The cable 100 includes a conductor core 110 in the middle, a protective layer 120 on the outside of the conductor core 110, a shielding layer 130 on the outside of the protective layer 120, a braided layer 140 on the outside of the shielding layer 130, and a protective sleeve 150 on the outside of the braided layer 140. The protective sleeve 150 may be multi-layered, and the specific details are not limited.

[0020] The connector includes a connecting housing 200, one end of which forms a plug interface 210, and the other end has an integrally formed positioning tube 220, which communicates with the interior of the connecting housing 200. During installation, the conductor core 110, the protective layer 120, and the shielding layer 130 enter the connecting housing 200 from the inside of the positioning tube 220. A braided layer 140 is located outside the positioning tube 220; a locking structure 300 that cooperates with the positioning tube 220 is provided on the outside of the braided layer 140. After installation, the locking structure 300 connects and fixes the connecting housing 200 and the cable 100, improving the stability of the connection.

[0021] Specifically, the locking structure 300 includes a positioning ring 310, a first arc-shaped plate 320, a second arc-shaped plate 330, and a locking sleeve 340.

[0022] The positioning ring 310 is sleeved on the outside of the conductor core 110, the protective layer 120, the shielding layer 130 and the braided layer 140, and abuts against the end of the protective sleeve 150. The end of the positioning tube 220 away from the connecting housing 200 abuts against the positioning ring 310. During this process, the braided layer 140 is located outside the positioning tube 220.

[0023] An annular groove 221 is provided on the outer side of the positioning tube 220, and at least two annular grooves 221 are provided at intervals along the axial direction of the positioning tube 220.

[0024] The first arc-shaped plate 320 and the second arc-shaped plate 330 interlock and hug the positioning tube 220. A locking half-ring 331 is provided on the side of the first arc-shaped plate 320 and the second arc-shaped plate 330 that are close to each other. The locking half-ring 331 is fitted into the annular groove 221. The braided layer 140 is pressed between the positioning tube 220, the first arc-shaped plate 320 and the second arc-shaped plate 330. After installation, the braided layer 140 can be fixed by the positioning and locking of the annular groove 221 and the locking half-ring 331. At the same time, the locking structure 300 supports the connection position to prevent the connection position from breaking during use.

[0025] The outer sides of the first arc-shaped plate 320 and the second arc-shaped plate 330 are formed with external threads, and are threadedly connected to the locking sleeve 340 through these external threads. It should be noted that during the rotational connection process, the first arc-shaped plate 320 and the second arc-shaped plate 330 tightly grip the inner braided layer 140 and the positioning tube 220, and the first arc-shaped plate 320 and the second arc-shaped plate 330 will not rotate while the locking sleeve 340 rotates. After the threaded connection, the first arc-shaped plate 320 and the second arc-shaped plate 330 are tightly gripped with the positioning tube 220, clamping and fixing the braided layer 140 between them.

[0026] The positioning ring 310 abuts against the ends of the first arc-shaped plate 320 and the second arc-shaped plate 330, and the end of the locking sleeve 340 near the connecting housing 200 can pass through the positioning ring 310. The positioning ring 310 abuts against the first arc-shaped plate 320 and the second arc-shaped plate 330 from its ends, while also shielding and protecting the braided layer 140.

[0027] The locking sleeve 340 has a connecting tube 341 integrally formed at the end away from the connecting housing 200. The inner diameter of the connecting tube 341 is the same as the outer diameter of the cable 100. The outer diameter of the connecting pipe 341 is smaller than the outer diameter of the positioning ring 310; a sealing structure 400 is provided between the outer side of the protective sleeve 150 of the cable 100 and the connecting pipe 341. The sealing structure 400 is used to seal, connect and fix the connecting pipe 341 and the protective sleeve 150.

[0028] Specifically, the sealing structure 400 includes a first sealing plate 410 and a second sealing plate 420. Both the first and second sealing plates 410 and 420 have arc-shaped cross-sections. A first arc-shaped sealing strip 430 is formed at one end of each sealing plate 410 and 420 along its length, and a second arc-shaped sealing strip 440 is formed at the other end. Two first arc-shaped sealing strips 430 are bonded to the outside of the protective sleeve 150, and two second arc-shaped sealing strips 440 are bonded to the outside of the connecting pipe 341. The two sides of the first and second sealing plates 410 and 420 along their length are in close contact and sealed to each other. The first and second sealing plates 410 and 420 are detachably and fixedly connected.

[0029] The first sealing plate 410 has snap-fit ​​plates 450 on both sides along its length, with the length direction of the snap-fit ​​plates 450 perpendicular to the axis of the first sealing plate 410. A first thorn 451 is formed on the side of the snap-fit ​​plate away from the axis. Snap-fit ​​holes 460 are formed on both sides along the length of the second sealing plate 420, with the depth direction of the snap-fit ​​holes 460 perpendicular to the axis of the second sealing plate 420. A second thorn 461 is provided inside the snap-fit ​​hole 460 and on the side wall away from the axis. When the first sealing plate 410 and the second sealing plate 420 are engaged, the snap-fit ​​plates 450 are fitted into the snap-fit ​​holes 460, and the first thorn 451 and the second thorn 461 engage with each other. This arrangement ensures that after installation, the first sealing plate 410 and the second sealing plate 420 are locked together, sealing the connection between the connecting pipe 341 and the protective sleeve 150.

[0030] Even better, a pressing block is provided between the first sealing plate 410 and the second sealing plate 420, and between the first arc-shaped sealing strip 430 and the second arc-shaped sealing strip 440. The pressing block is arc-shaped and includes a first pressing block 470 on the first sealing plate 410 and a second pressing block 480 on the second sealing plate 420. The first pressing block 470 and the second pressing block 480 are aligned with each other, and anti-slip texture is provided on the side of the first pressing block 470 and the second pressing block 480 that are close to each other. The first pressing block 470 and the second pressing block 480 press and fix the protective sleeve 150. The height of the first pressing block 470 and the second pressing block 480 can be flush with or slightly higher than the first arc-shaped sealing strip 430. After installation, it is ensured that the first pressing block 470 and the second pressing block 480 press the protective sleeve 150 tightly, and the first arc-shaped sealing strip 430 is sealed and connected to the protective sleeve 150.

[0031] An outer sheath 500 is provided between the outer side of the protective sleeve 150 and the connecting housing 200, and the outer sheath 500 covers the locking structure 300 and the sealing structure 400. The outer sheath 500 shields the inner locking structure 300 and sealing structure 400, and at the same time, the outer sheath 500 can provide protection when the connection position shakes / moves. Specifically, the outer sheath 500 is made of heat-shrinkable material.

[0032] An installation ring 230 is integrally formed on the connecting housing 200 and located outside the positioning tube 220. The installation ring 230 is fixedly connected to the outer sheath 500. A cavity 240 is formed at one end of the connecting housing 200 near the insertion interface 210. A connecting sleeve 250 is formed inside the cavity 240. An inner filling layer 260 is provided inside the connecting sleeve 250. The conductor core 110 of the cable passes through the inner filling layer 260 and is located inside the connecting sleeve 250.

[0033] This invention provides a cable assembly with a connector. A locking structure 300 and a sealing structure 400 are disposed between the cable 100 and the connecting housing 200. The locking structure 300 reinforces and fixes the connection position between the cable 100 and the connecting housing 200, while the sealing structure 400 seals, connects, and fixes the connecting tube 341 and the protective sleeve 150. On the outside, an outer sheath 500 shields the inner locking structure 300 and sealing structure 400, and also provides protection during shaking / movement of the connection position. Therefore, the assembly comprehensively avoids breakage at the connection position, improves the moisture and humidity resistance of the connection position, greatly enhances the cable's performance, and reduces safety hazards.

[0034] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Without conflict, the embodiments and features in the embodiments of this invention can be combined with each other.

[0036] The embodiments described above are merely illustrative of implementation methods of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A cable assembly with a connector, characterized in that: The cable (100) includes a cable (100) and a connector located at one end of the cable (100); the cable (100) includes a conductor core (110) in the middle, a protective layer (120) is provided on the outside of the conductor core (110), a shielding layer (130) is provided on the outside of the protective layer (120), and a braided layer (140) is provided on the outside of the shielding layer (130). The connector includes a connecting housing (200), one end of which forms a plug interface (210), and the other end is integrally formed with a positioning tube (220). The conductor core (110), the protective layer (120), and the shielding layer (130) enter the connecting housing (200) through the positioning tube (220). The braided layer (140) is located outside the positioning tube (220). A locking structure (300) that cooperates with the positioning tube (220) is provided on the outside of the braided layer (140). The cable (100) also includes a protective sheath (150) located outside the braided layer (140). The locking structure (300) includes a positioning ring (310), a first arc-shaped plate (320), a second arc-shaped plate (330), and a locking sleeve (340). The positioning ring (310) is sleeved on the outside of the conductor core (110), protective layer (120), shielding layer (130) and braided layer (140), and abuts against the end of the protective sleeve (150). The end of the positioning tube (220) away from the connecting housing (200) abuts against the positioning ring (310). An annular groove (221) is provided on the outer side of the positioning tube (220), and at least two annular grooves (221) are provided at intervals along the axial direction of the positioning tube (220); the first arc plate (320) and the second arc plate (330) are interlocked and hug the positioning tube (220); a locking half ring (331) is provided on the side of the first arc plate (320) and the second arc plate (330) that are close to each other, and the locking half ring (331) is embedded in the annular groove (221); the braided layer (140) is pressed between the positioning tube (220), the first arc plate (320) and the second arc plate (330); The outer sides of the first arc plate (320) and the second arc plate (330) are formed with external threads, and are threadedly connected to the locking sleeve (340) through the external threads; The positioning ring (310) abuts against the ends of the first arc plate (320) and the second arc plate (330), and the locking sleeve (340) can pass through the positioning ring (310) at one end near the connecting housing (200). The locking sleeve (340) has a connecting tube (341) integrally formed at the end away from the connecting housing (200). The inner diameter of the connecting tube (341) is the same as the outer diameter of the cable (100), and the outer diameter of the connecting tube (341) is smaller than the outer diameter of the positioning ring (310). A sealing structure (400) is provided between the outer side of the protective sleeve (150) of the cable (100) and the connecting tube (341). The sealing structure (400) includes a first sealing plate (410) and a second sealing plate (420). The first sealing plate (410) and the second sealing plate (420) have arc-shaped cross sections. One end of the first sealing plate (410) and the second sealing plate (420) along the length direction is formed with a first arc-shaped sealing strip (430), and the other end is formed with a second arc-shaped sealing strip (440). Two first arc-shaped sealing strips (430) are bonded to the outside of the protective sleeve (150), and two second arc-shaped sealing strips (440) are bonded to the outside of the connecting pipe (341); the two sides of the first sealing plate (410) and the second sealing plate (420) in the length direction are attached to each other and in sealed contact, and are detachably fixedly connected between the first sealing plate (410) and the second sealing plate (420).

2. A cable assembly with a connector according to claim 1, characterized in that: The first sealing plate (410) is provided with a snap-fit ​​plate (450) on both sides along its length, and the length direction of the snap-fit ​​plate (450) is perpendicular to the axis of the first sealing plate (410). A first thorn (451) is formed on the side of the snap-fit ​​plate away from the axis. The second sealing plate (420) has snap-fit ​​holes (460) on both sides along its length, and the depth direction of the snap-fit ​​holes (460) is perpendicular to the axis of the second sealing plate (420); a second thorn (461) is provided inside the snap-fit ​​hole (460) and on the side wall away from the axis. When the first sealing plate (410) and the second sealing plate (420) are engaged with each other, the snap plate (450) is fitted into the snap hole (460), and the first thorn (451) and the second thorn (461) mesh with each other.

3. A cable assembly with a connector according to claim 1, characterized in that: A pressing block is provided between the first sealing plate (410) and the second sealing plate (420) and between the first arc-shaped sealing strip (430) and the second arc-shaped sealing strip (440); The clamping block is arc-shaped and includes a first clamping block (470) located on the first sealing plate (410) and a second clamping block (480) located on the second sealing plate (420). The first clamping block (470) and the second clamping block (480) are aligned with each other, and anti-slip texture is provided on the side of the first clamping block (470) and the second clamping block (480) that are close to each other. The first clamping block (470) and the second clamping block (480) clamp and fix the protective sleeve (150).

4. A cable assembly with a connector according to claim 1, characterized in that: An outer sheath (500) is provided between the outer side of the protective sleeve (150) and the connecting housing (200), and the outer sheath (500) encloses the locking structure (300) and the sealing structure (400).

5. A cable assembly with a connector according to claim 4, characterized in that: An installation ring (230) is integrally formed on the connecting housing (200) and located outside the positioning tube (220), and the installation ring (230) is fixedly connected to the outer sheath (500); The connecting housing (200) forms a cavity (240) at one end near the plug interface (210), and a connecting sleeve (250) is formed inside the cavity (240). An inner filling layer (260) is provided inside the connecting sleeve (250), and the conductor core (110) of the cable passes through the inner filling layer (260) and is located inside the connecting sleeve (250).

Citation Information

Patent Citations

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