一种聚晶金刚石缺陷检测修复设备及智能修复方法

By combining optical scanning and ultra-short pulse laser processing with directional melting infiltration technology, the problem of insufficient resolution and repair effect of PCD tool defect detection and repair has been solved. It has achieved precise positioning and metallurgical bonding of internal defects, significantly extending the tool's service life.

CN121373469BActive Publication Date: 2026-07-17VIEW LINK DIAMOND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
VIEW LINK DIAMOND CO LTD
Filing Date
2025-10-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for defect detection and repair of PCD tools are unable to effectively identify micron-sized pores and binder phase enrichment areas, and the repair methods cannot effectively restore the mechanical properties of the material, resulting in a short tool life.

Method used

An optical scanning device is used to acquire a fluorescence signal distribution map. Micro-defects are identified through image analysis and a three-dimensional coordinate model is constructed. Repair channels are formed using ultra-short pulse laser processing, and metallurgical bonding is achieved by filling a high thermal conductivity repair alloy with directional melting infiltration technology.

Benefits of technology

It enables precise location and in-situ repair of internal defects in PCD tools, significantly extending tool life and improving machining reliability.

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Abstract

本发明公开了一种聚晶金刚石缺陷检测修复设备与智能修复方法,包括对待测品的待处理区域进行预处理,并进行激发扫描,获取其内部荧光信号的分布数据,生成荧光信号分布图;对荧光信号分布图进行图像分析,识别并定位其中的异常荧光信号区域,据此构建出三维坐标模型,采用超短脉冲激光加工设备,加工形成修复通道;提供修复合金,通过定向熔渗技术将修复合金填充至修复通道内,实现内部缺陷区域的冶金结合修复;通过在聚晶金刚石材料中引入光学可示踪的信号检测机制,并结合超短脉冲激光微通道加工与定向熔渗修复工艺,实现了对内部缺陷的定位与原位修复,有效恢复了材料整体的力学性能,从而显著延长了产品使用寿命并提升了加工可靠性。
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