一种PCCP钢筒管承插口自动焊接系统及作业方法

The PCCP steel cylinder pipe socket automatic welding system has realized the automated welding and slag removal of internal and external welds, which has solved the problems of manual dependence and low efficiency in traditional methods, improved processing efficiency and quality, and reduced costs.

CN121373658BActive Publication Date: 2026-07-17中铁十四局集团房桥有限公司 +2

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
中铁十四局集团房桥有限公司
Filing Date
2025-07-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional PCCP steel cylinder pipe spigot and socket manufacturing suffers from problems such as numerous hoisting operations leading to surface quality defects, low efficiency of manual welding, reliance on worker skill levels for welding quality, and high costs.

Method used

An automated welding system for PCCP steel cylinder pipe sockets is adopted, which includes a feeding unit, a rolling operation unit, a weld slag removal unit, a lower interface clamping operation unit, and a welding operation unit. Through coordinated control by the control unit, automated welding and slag removal operations of the inner and outer welds are realized.

Benefits of technology

It reduces the need for highly skilled welding workers, improves work efficiency, ensures welding quality, reduces manual labor intensity and costs, and is adaptable to the processing of steel plates of various diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种PCCP钢筒管承插口自动焊接系统及作业方法,系统包括供料单元、卷圆作业单元、焊缝清渣单元、下接口夹紧作业单元、焊接作业单元和控制单元;供料单元为卷圆作业单元供料,卷圆作业单元将钢板挤压弯曲为承插口;下接口夹紧作业单元用于在焊接时对中夹紧钢板;焊接作业单元包括第一升降平台、第二升降平台、焊接机器人、辅助支撑组件和上夹紧组件,用于对焊缝内外两侧进行焊接;焊缝清渣单元用于对焊缝内的熔渣进行清理;方法包括上料、内焊缝焊接、外焊缝焊接和卸料。该系统能够根据焊缝的识别来控制卷板机的启停,可对内外两焊缝分别焊接,还能够对焊缝进行清渣作业,可适应多种直径尺寸的钢板作业,焊接质量好。
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