A machine vision-based automated assembly device and method for displays
Patent Information
- Application Number
- CN202511745299.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2045-11-26
AI Technical Summary
在生产完背光组件和液晶屏后为了防止在移动过程中,需要安装的一侧表面落上灰尘,需要在对应的表面贴上保护膜,在组装之前,需要先将保护膜撕下,而现有技术中,多采用人工撕下保护膜,效率低
本发明能够实现显示屏的背光组件和液晶屏的自动化组装,并且能够自动实现第一产品和第二产品在组装前撕下保护膜。
Smart Images

Figure CN121374070B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of display screen manufacturing, and more particularly to an automated display screen assembly equipment and method based on machine vision. Background Technology
[0002] In the display manufacturing process, the backlight assembly and the LCD screen need to be produced separately, and then the backlight assembly and the LCD screen are assembled separately. After the backlight assembly and the LCD screen are produced, in order to prevent dust from settling on the surface to be installed during movement, a protective film needs to be applied to the corresponding surface. Before assembly, the protective film needs to be removed. However, in existing technologies, the protective film is mostly removed manually, which is inefficient. Summary of the Invention
[0003] The main objective of this invention is to provide a machine vision-based automated assembly device and method for display screens, which can realize the automated assembly of backlight components and LCD screens.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is: an automated assembly equipment for display screens based on machine vision, comprising: frame; The first product feeding component is mounted on the frame and is used to feed the first product. The second product feeding component is mounted on the frame and is used to feed the second product and receive the first product fed by the first product feeding component, thereby realizing the assembly of the first product and the second product. The first product feeding component includes: A first tearing assembly, mounted on a frame, is used to tear off a first protective film applied to a first product. The first tearing assembly includes: Mounting bracket, installed on the rack; A tape roller, rotatably mounted on a mounting frame, is used to hold unused tape; The waste roller is rotatably mounted on the mounting frame and is used to rewind the used tape and the peeled first protective film. The tape roller and the waste roller are arranged in parallel. A peeling plate is movably mounted on a mounting frame along a second direction. A peeling surface is provided at one end of the peeling plate near the second product feeding assembly, and the peeling surface is located on the lower surface of the peeling plate. The tape coming out of the tape roller passes over the upper surface of the peeling plate and is wound onto the waste roller.
[0005] Preferably, the peeling plate is further provided with a strip groove extending along a second direction, the strip groove being located on the path of the tape passing through the peeling plate; A top roller is provided below the peeling plate. The top roller can move up and down and can move back and forth along a second direction. When the top roller moves upward, it can partially pass through the strip groove.
[0006] The first product feeding component also includes: A conveyor table is mounted on a frame, and a first conveyor belt is mounted on the conveyor table. The first conveyor belt is used to convey a first product along a first direction, which is perpendicular to the second direction. A guide plate and a pusher block are disposed on the conveyor platform and located on one side near the output end of the first conveyor belt. The guide plate and the pusher block are respectively located on both sides of the first conveyor belt along the second direction. The pusher block can move back and forth along the second direction to push the first product toward the guide plate and abut against the guide plate. A stop block is provided at the output end of the first conveyor belt to block the movement of the first product in the first direction.
[0007] Preferably, the first product feeding assembly further includes a first suction cup, which is movable between the first conveyor belt and the stripping plate to move the first product on the first conveyor belt to the stripping plate. The first suction cup is rotatable along a vertical axis to adjust the angle of the first product on the stripping plate. A cable suction nozzle is provided on one side of the first suction cup for adsorbing the cable on the first product. The cable suction nozzle moves synchronously with the first suction cup.
[0008] Preferably, the first product loading assembly further includes a robotic arm mounted on the frame and a second suction cup mounted on the free end of the robotic arm. The robotic arm can move the first product after the first protective film has been removed onto the second product loading assembly via the second suction cup.
[0009] Preferably, the second product feeding assembly is used to convey the second product along a third direction, which is parallel to the first direction. The second product feeding assembly includes, in sequence along the third direction, an infeeding table, a tearing table, a transfer table, an assembly table, and an unloading table. The feeding platform is used to convey the second product along a third direction. Two sets of positioning blocks are provided near the output end of the feeding platform. The two sets of positioning blocks are arranged opposite each other along the second direction and can move towards each other. They are used to push the second product from both sides along the second direction to position the second product in the second direction. A stop bar is also provided at the output end of the feeding platform. The stop bar is located on the path of the second product moving in the third direction and is used to prevent the second product from continuing to move after it has moved into place in the third direction.
[0010] Preferably, the second product feeding assembly further includes a transfer assembly, which includes a movable plate disposed on the frame and four sets of first suction nozzles disposed on the movable plate. The movable plate extends along a third direction, and the four sets of first suction nozzles are disposed at equal intervals along the third direction on the movable plate. The first suction nozzles are used to pick up the second product, and the movable plate can move up and down and back and forth along the third direction.
[0011] Preferably, the tearing table includes two first support plates arranged on the frame. The two first support plates are arranged along the second direction and have a certain interval. Multiple clearance grooves are provided on each support plate. The multiple clearance grooves on each first support plate are arranged at equal intervals along the third direction, and each clearance groove extends along the second direction. The tearing table also includes two sets of clamping rods, each set of clamping rods has two clamping rods, each set of clamping rods corresponds to a support plate, and the two clamping rods in each set extend upward from the two clearance slots on the same support plate to a certain height, and can move back and forth along the second direction, thereby clamping the second product located on the support plate.
[0012] Preferably, the second feeding assembly further includes grippers disposed on the frame and at a position corresponding to the tearing table, a second protective film is affixed to the surface of the second product, the edge of the second protective film extends from the second product, and the grippers are used to clamp the edge of the second protective film and tear the second protective film off the second product.
[0013] Preferably, the second feeding assembly further includes an XYZ module mounted on the frame, a first lifting plate is mounted on the output end of the XYZ module, and the gripper is mounted on the first lifting plate and can be moved up and down via the second lifting plate; a spring is mounted between the first lifting plate and the second lifting plate, the spring is vertically mounted, the upper end of the spring abuts against the first lifting plate and the lower end abuts against the second lifting plate, and the spring is always in a compressed state.
[0014] Preferably, the mounting platform includes two sets of third support plates disposed on the frame, the two sets of third support plates are spaced apart along the second direction, each set of third support plates has two plates, the two third support plates in each set are spaced apart along the third direction, and a third suction nozzle is disposed between the two third support plates, the third suction nozzle is used to suction the second product; On a set of third support plates located away from the first product feeding assembly, a light source is embedded in each of the two third support plates, and a camera is set directly above each of the two light sources, the camera being used to take pictures downwards.
[0015] The present invention also provides an automated assembly method for displays based on machine vision, using the above-mentioned assembly equipment, specifically including the following steps: Step 1: Load the first product, which includes the following steps: Step 11: Place the first product onto the conveyor belt; Step 12: When the first product abuts against the stop block, the pusher block pushes the first product onto the guide plate; Step 13: The first suction cup and the ribbon cable nozzle move the first product to the peeling plate and rotate the first product at a certain angle along the vertical axis, so that one corner of the first product is closer to the second feeding assembly than the other parts of the first product and that corner is located on the tape, with the sticky side of the portion of the tape on the peeling plate facing upwards. Step 14: The top roller moves upward a predetermined distance, presses the tape onto the first protective film of the first product, and moves a predetermined distance along the extension direction of the strip groove; Step 15: Release the first suction cup and ribbon cable nozzle from the first product; Step 16: The peeling plate moves a predetermined distance toward the second product feeding assembly, while the tape carries the first product and moves a predetermined distance toward the second product feeding assembly. Step 17: The robotic arm drives the second suction cup to pick up the first product; Step 18: The peeling plate moves away from the second product feeding assembly, and the waste roller tightens the tape at a predetermined speed until the first protective film is peeled off. Step 19: The robotic arm moves the first product to the second product loading assembly; Step 2: Load the second product, which includes the following steps: Step 21: Place the second product onto the feeding platform; Step 22: When the second product abuts against the stop bar, the two sets of positioning holes move towards each other to position the second product. Step 23: The material transfer assembly moves the second product from the feeding platform to the tearing platform; Step 24: The clamping bar holds the second product on the tearing table; Step 25: Clamp the edge of the second protective film with the grippers and peel the second protective film off the second product; Step 26: The transfer assembly moves the second product to the transfer table; Step 27: The transfer assembly moves the second product onto the mounting platform; Step 28: The camera takes a picture of the second product, and the accurate location of the second product is obtained based on the captured image; Step 29: The robotic arm places the first product onto the second product; Step 210: The material transfer assembly moves the assembled first and second products to the unloading platform.
[0016] Compared with the prior art, the present invention has the following beneficial effects: This invention enables the automated assembly of the backlight assembly and the LCD screen of the display, and also enables the automatic removal of the protective film from the first and second products before assembly. Attached Figure Description
[0017] Figure 1 This is a perspective view according to the present invention; Figure 2 This is a magnified view of point A; Figure 3 This is a structural diagram of the conveyor table; Figure 4 This is a magnified view of point B; Figure 5 This is a structural diagram of the first suction cup and the cable nozzle; Figure 6 This is a structural diagram of the first tearing assembly; Figure 7 This is a magnified view of point C; Figure 8 This is a structural diagram of the peeling plate; Figure 9 It is a structural diagram of the gripper and its related mechanisms; Figure 10 This is a magnified view of point D; Figure 11 This is a structural diagram of the second feeding component; Figure 12 This is a structural diagram of the positioning block; Figure 13 This is a magnified view of point E; Figure 14 This is a structural diagram of the transfer station; Figure 15 This is a structural diagram of the mounting platform; Figure 16 This is a structural diagram of the material transfer assembly. Detailed Implementation
[0018] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0019] An automated assembly device for a display screen based on machine vision includes a frame 1, a first product loading assembly 2 mounted on the frame 1, and a second product loading assembly 3 mounted on the frame 1. The second product loading assembly 3 is used to load a second product, and the first product loading assembly 2 is used to load a first product and assemble the first product with the second product. The first product is a liquid crystal display (LCD) screen, and the second product is a backlight module of the display screen.
[0020] The first product feeding assembly includes a conveyor table 201 mounted on a frame 1. A first conveyor belt 202 is mounted on the conveyor table 201, and the first conveyor belt 202 is used to convey the first product along a first direction. A guide plate 203 and a pusher block 204 are mounted on the conveyor table 201 at the output end of the first conveyor belt 202. The guide plate 203 and the pusher block 204 are respectively located on both sides of the first conveyor belt 202 along a second direction, which is perpendicular to the first direction. The pusher block 204 can move back and forth along the second direction to push the first product towards and against the guide plate 203, thereby positioning the first product. A stop block 2011 is also mounted at the output end of the first conveyor belt 202. The stop block 2011 is used to block the first product and also positions the first product in the first direction.
[0021] The first product feeding assembly also includes a first tearing assembly 207 mounted on the frame 1. A first protective film is provided on the first product to protect the surface of the LCD screen. The first protective film needs to be removed before installation. The first tearing assembly 207 includes a mounting frame 2074 mounted on the frame 1 and a tape roller 2071, a waste roller 2072, and a peeling plate 2073 mounted on the mounting frame 2074. The tape roller 2071 is used to hold the tape for tearing. The peeling plate 2073 is horizontally mounted on the mounting frame 2074. The first product to be peeled is placed on the peeling plate 2073. The tape coming out of the tape roller 2071 passes over the upper surface of the peeling plate 2073 with the sticky side of the tape facing upwards to stick to the first product. The tape can move the first product as it moves. A peeling surface 2075 is provided at one end of the peeling plate 2073 near the second product feeding assembly 3. The peeling surface 2075 is located on the lower surface of the peeling plate 2073 and gradually slopes upward along the direction near the second product feeding assembly 3. After passing through the peeling plate 2073, the tape is wound around the waste roller 2072. The waste roller 2072 is located between the tape roller 2071 and the second product feeding assembly 3. The peeling plate 2073 can move back and forth along the second direction. Within the movement range of the peeling plate 2073, the end of the peeling plate 2073 near the second product feeding assembly 3 is always closer to the second product feeding assembly 3 than the waste roller 2072, ensuring that the tape moves in the opposite direction after passing through the peeling plate 2073, thus achieving peeling.
[0022] The first product loading assembly 2 further includes a first suction cup 205, which is movable between the first conveyor belt 202 and the peeling plate 2073 to move the first product on the first conveyor belt 202 onto the peeling plate 2073. The first suction cup 205 is rotatable along a vertical axis to adjust the angle of the first product on the peeling plate 2073. Preferably, when the first product is placed on the peeling plate 2073, one corner is positioned closer to the second product loading assembly 3 than the other positions of the first product. During peeling, peeling is performed on one corner first, making it easier to peel off the first protective film.
[0023] Preferably, a cable suction nozzle 206 is provided on one side of the first suction cup 205 for adsorbing the cable on the LCD screen, and the cable suction nozzle 206 moves synchronously with the first suction cup 205.
[0024] When the first product needs to be moved to the peeling plate 2073, the peeling plate 2073 is first moved to the side close to the first conveyor belt 202. The first suction cup 205 and the cable suction nozzle 206 move the first product onto the peeling plate 2073. Since the adhesive side of the tape is facing upwards, when the first product is placed on the peeling plate 2073, the tape will stick to the first protective film of the first product. Then the peeling plate 2073 carries the first product a certain distance toward the second product feeding assembly 3.
[0025] Preferably, a strip groove 2074 extending along a second direction is further provided on the peeling plate 2073, the strip groove 2074 being located on the path of the tape passing through the peeling plate 2073. A top roller 208 is provided below the peeling plate 2073, the top roller 208 being capable of moving up and down and moving back and forth along the second direction. When the top roller 208 moves up and down, it can pass through the strip groove 2074, and at least its highest point can be higher than the upper surface of the peeling plate 2073. Thus, when the first suction cup 205 moves the first product onto the peeling plate 2073, the first suction cup 205 presses the first product downwards onto the peeling plate 2073, the top roller 208 moves upwards a predetermined distance, pushes against the tape, and moves a certain distance along the strip groove 2074, making the tape adhere tightly to the first protective film. After adhesion, the first suction cup 205 and the cable nozzle 206 release the first product, and the top roller 208 moves downwards and returns to its original position.
[0026] The first product loading assembly 2 also includes a robotic arm 210 mounted on the frame 1 and a second suction cup 209 mounted on the free end of the robotic arm 210. The robotic arm 210 can move the LCD screen after the first protective film has been removed onto the second product loading assembly 3 via the second suction cup 209. When the first suction cup 205 detaches from the first product, the robotic arm 210 moves the second suction cup 209 to the position of the first product to hold it. Then, the peeling plate 2073 moves away from the second product loading assembly 3, and the waste roller 2072 tightens the tape at a predetermined speed. As the peeling plate 2073 moves, the tape tears the first protective film off the LCD screen at the peeling surface 2075.
[0027] The second product feeding assembly 3 is used to convey the second product along a third direction. The second product feeding assembly 3 is sequentially arranged along the third direction as follows: an infeed platform 301, a tearing platform 302, a transfer platform 303, an assembly platform 304, and an unloading platform 305. The infeed platform 301 is used to convey the second product along the third direction. Two sets of positioning blocks 3011 are arranged near the output end of the infeed platform 301. The two sets of positioning blocks 3011 are arranged opposite each other along the second direction and can move towards each other, used to push the second product against each other from both sides along the second direction to position the second product in the second direction. A stop bar 3012 is also provided at the output end of the infeed platform 301. The stop bar 3012 is located on the path of the second product moving along the third direction and is used to prevent the second product from moving further after it has reached its position in the third direction. The positioning of the second product can be achieved through the two sets of positioning blocks 3011 and the stop bar 3012.
[0028] The second product feeding assembly 3 also includes a transfer assembly 306. The transfer assembly 306 includes a movable plate 3062 mounted on the frame 1 and four sets of first suction nozzles 3061 mounted on the movable plate 3062. The movable plate 3062 extends along a third direction, and the four sets of first suction nozzles 3061 are evenly spaced along the third direction on the movable plate 3062. The first suction nozzles 3061 are used to hold the second product. The movable plate 3062 can move up and down and back and forth along the third direction. When it is necessary to move the second product downstream, the four sets of first suction nozzles 3061 are respectively located at the corresponding feeding platform 301, tearing platform 302, transfer platform 303, and mounting platform 304. Then they move upward to hold the second product at the corresponding position and continue to move to a predetermined height. Then the movable plate 3062 moves along the third direction to move the second product at each position to the next position.
[0029] The tearing table 302 includes two first support plates 3021 mounted on the frame 1. The two first support plates 3021 are arranged along a second direction and are spaced apart. Each support plate 3021 is provided with multiple clearance slots 3022, which are equally spaced along a third direction and extend along the second direction. The tearing table 302 also includes two sets of clamping rods 3023. Each set of clamping rods 3023 has two clamping rods, and each set of clamping rods 3023 corresponds to one support plate 3021. The two clamping rods 2023 in each set extend upward from the two clearance slots 3022 on the same support plate 3021 to a certain height and can move back and forth along the second direction, thereby clamping the second product located on the support plate 3021.
[0030] The second feeding assembly 3 also includes a gripper 307 positioned on the frame 1 corresponding to the tearing table 302. A second protective film is affixed to the surface of the second product, with the edge of the second protective film extending from the second product. The gripper 307 is used to clamp the edge of the second protective film and tear it off the second product. Specifically, the second feeding assembly 3 also includes an XYZ module, with a first lifting plate 308 positioned on the output end of the XYZ module. The gripper 308 is movably mounted on the first lifting plate 308 via a second lifting plate 309. A spring 310 is positioned between the first lifting plate 308 and the second lifting plate 309. The spring 310 is vertically positioned, with its upper end abutting against the first lifting plate 308 and its lower end abutting against the second lifting plate 309. The spring 310 is always compressed, and when the gripper 307 moves downward and collides with the first support plate 3021, the spring 310 provides a certain buffering effect.
[0031] After the second protective film is removed, the transfer assembly 306 moves the removed second product onto the transfer platform 303. The transfer platform 303 includes two sets of second support plates 3031, arranged along a second direction with a certain interval. Each set of second support plates 3031 contains two second support plates 3031, with a certain interval between the two second support plates 3013 in a third direction. A second suction nozzle 3032 is provided between the two second support plates 3013 in each set, used to hold the second product.
[0032] The mounting platform 304 includes two sets of third support plates 3041 mounted on the frame 1. The two sets of third support plates 3041 are spaced apart along a second direction, and each set has two third support plates 3041. The two third support plates 3041 in each set are spaced apart along a third direction. A third suction nozzle 3042 is disposed between the two third support plates 3041, and the third suction nozzle 3042 is used to hold the second product. On the set of third support plates 3041 away from the first product feeding component 1, a light source 3043 is embedded in each of the two third support plates 3041. A camera 3044 is disposed directly above each of the two light sources 3043. When the second product moves onto the third support plate 3041, the third suction nozzle 3042 can hold the second product, the light source 3043 is turned on, and the camera 3044 takes a picture of the second product to obtain the accurate position of the second product.
[0033] Once the precise position of the second product is obtained, the robotic arm moves the first product onto the second product, assembling the first and second products. After assembly, the moving component 306 moves the assembled product onto the unloading platform 305.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention. The scope of protection claimed by the appended claims and their equivalents is defined.
Claims
1. An automated assembly equipment for displays based on machine vision, characterized in that, include: frame; The first product feeding component is mounted on the frame and is used to feed the first product. The second product feeding component is mounted on the frame and is used to feed the second product and receive the first product fed by the first product feeding component, thereby realizing the assembly of the first product and the second product. The first product feeding component includes: A first tearing assembly, mounted on a frame, is used to tear off a first protective film applied to a first product. The first tearing assembly includes: Mounting bracket, installed on the rack; A tape roller, rotatably mounted on a mounting frame, is used to hold unused tape; The waste roller is rotatably mounted on the mounting frame and is used to rewind the used tape and the peeled first protective film. The tape roller and the waste roller are arranged in parallel. A peeling plate is movably mounted on a mounting frame along a second direction. A peeling surface is provided at one end of the peeling plate near the second product feeding assembly, and the peeling surface is located on the lower surface of the peeling plate. The tape coming out of the tape roller passes over the upper surface of the peeling plate and is wound onto the waste roller. The peeling plate is also provided with a strip groove extending along a second direction, the strip groove being located on the path of the tape passing through the peeling plate; A top roller is provided below the peeling plate. The top roller can move up and down and can move back and forth along the second direction. When the top roller moves upward, it can partially pass through the strip groove. The first product feeding component also includes: A conveyor table is mounted on a frame, and a first conveyor belt is mounted on the conveyor table. The first conveyor belt is used to convey a first product along a first direction, which is perpendicular to the second direction. A guide plate and a pusher block are disposed on the conveyor platform and located on one side near the output end of the first conveyor belt. The guide plate and the pusher block are respectively located on both sides of the first conveyor belt along the second direction. The pusher block can move back and forth along the second direction to push the first product toward the guide plate and abut against the guide plate. A stop block is provided at the output end of the first conveyor belt to block the movement of the first product in the first direction; The first product feeding assembly also includes a first suction cup, which is movable between the first conveyor belt and the stripping plate to move the first product on the first conveyor belt to the stripping plate. The first suction cup is rotatable along a vertical axis to adjust the angle of the first product on the stripping plate. A cable suction nozzle is provided on one side of the first suction cup for adsorbing the cable on the first product. The cable suction nozzle moves synchronously with the first suction cup. The first product loading assembly also includes a robotic arm mounted on the frame and a second suction cup mounted on the free end of the robotic arm. The robotic arm can move the first product after the first protective film has been removed onto the second product loading assembly via the second suction cup. The second product feeding assembly is used to convey the second product along a third direction, which is parallel to the first direction. The second product feeding assembly includes, in sequence along the third direction, a feeding platform, a tearing platform, a transfer platform, an assembly platform, and a discharging platform. The feeding platform is used to convey the second product along a third direction. Two sets of positioning blocks are provided near the output end of the feeding platform. The two sets of positioning blocks are arranged opposite each other along the second direction and can move towards each other. They are used to push the second product from both sides along the second direction to position the second product in the second direction. A stop bar is also provided at the output end of the feeding platform. The stop bar is located on the path of the second product moving in the third direction and is used to prevent the second product from continuing to move after it has moved into place in the third direction. The second product feeding assembly also includes a transfer assembly, which includes a movable plate mounted on the frame and four sets of first suction nozzles mounted on the movable plate. The movable plate extends along a third direction, and the four sets of first suction nozzles are evenly spaced along the third direction on the movable plate. The first suction nozzles are used to hold the second product. The movable plate can move up and down and back and forth along the third direction.
2. The automated assembly equipment for display screens based on machine vision according to claim 1, characterized in that, The tearing table includes two first support plates mounted on the frame. The two first support plates are arranged along the second direction and have a certain interval. Multiple clearance slots are provided on each support plate. The multiple clearance slots on each first support plate are arranged at equal intervals along the third direction, and each clearance slot extends along the second direction. The tearing table also includes two sets of clamping rods, each set of clamping rods has two clamping rods, each set of clamping rods corresponds to a support plate, and the two clamping rods in each set extend upward from the two clearance slots on the same support plate to a certain height, and can move back and forth along the second direction, thereby clamping the second product located on the support plate.
3. The automated assembly equipment for display screens based on machine vision according to claim 2, characterized in that, The second product feeding assembly also includes grippers mounted on the frame and positioned corresponding to the tearing table. A second protective film is affixed to the surface of the second product, with the edge of the second protective film extending from the second product. The grippers are used to clamp the edge of the second protective film and tear it off the second product.
4. The automated assembly equipment for display screens based on machine vision according to claim 3, characterized in that, The assembly table includes two sets of third support plates mounted on the frame. The two sets of third support plates are spaced apart along the second direction. Each set of third support plates has two plates. The two third support plates in each set are spaced apart along the third direction. A third suction nozzle is provided between the two third support plates. The third suction nozzle is used to suck up the second product. On a set of third support plates located away from the first product feeding assembly, a light source is embedded in each of the two third support plates, and a camera is set directly above each of the two light sources, the camera being used to take pictures downwards.
5. A machine vision-based automated display assembly method, using the automated display assembly equipment described in claim 4, specifically includes the following steps: Step 1: Load the first product, which includes the following steps: Step 11: Place the first product onto the first conveyor belt; Step 12: When the first product abuts against the stop block, the pusher block pushes the first product onto the guide plate; Step 13: The first suction cup and the ribbon cable nozzle move the first product to the peeling plate and rotate the first product at a certain angle along the vertical axis so that one corner of the first product is closer to the second product feeding assembly than the other parts of the first product and that corner is located on the tape, with the sticky side of the portion of the tape on the peeling plate facing upwards. Step 14: The top roller moves upward a predetermined distance, presses the tape onto the first protective film of the first product, and moves a predetermined distance along the extension direction of the strip groove; Step 15: Release the first suction cup and ribbon cable nozzle from the first product; Step 16: The peeling plate moves a predetermined distance toward the second product feeding assembly, while the tape carries the first product and moves a predetermined distance toward the second product feeding assembly. Step 17: The robotic arm drives the second suction cup to pick up the first product; Step 18: The peeling plate moves away from the second product feeding assembly, and the waste roller tightens the tape at a predetermined speed until the first protective film is peeled off. Step 19: The robotic arm moves the first product to the second product loading assembly; Step 2: Load the second product, which includes the following steps: Step 21: Place the second product onto the feeding platform; Step 22: When the second product abuts against the stop bar, the two sets of positioning blocks move towards each other to position the second product. Step 23: The material transfer assembly moves the second product from the feeding platform to the tearing platform; Step 24: The clamping bar holds the second product on the tearing table; Step 25: Clamp the edge of the second protective film with the grippers and peel the second protective film off the second product; Step 26: The transfer assembly moves the second product to the transfer table; Step 27: The transfer assembly moves the second product to the assembly table; Step 28: The camera takes a picture of the second product, and the accurate location of the second product is obtained based on the captured image; Step 29: The robotic arm places the first product onto the second product; Step 210: The material transfer assembly moves the assembled first and second products to the unloading platform.
Citation Information
Patent Citations
Backlight and LCD automatic assembling machine
CN110865474A
Full-automatic backlight assembling machine
CN118123441A
Automatic film tearing device and adhesive tape pressing mechanism
CN211868857U
Automatic backlight assembly machine
CN221065102U