Cooling structure for crankshaft machining and process thereof
Patent Information
- Application Number
- CN202511910533.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-10-23
- Estimated Expiration
- 2045-12-17
AI Technical Summary
[0003]本发明提出一种曲轴加工用冷却结构及其工艺,解决了背景技术中提到的现有曲轴加工及其冷却结构在对曲轴夹紧旋转的过程中,没有主动减震的结构,在因切削力或旋转不平衡引起的异常振动时,曲轴的表面粗糙度和形状精度不理想,这会造成切削刀具寿命缩短的问题
本发明中通过抑震模块的作用,在使用的过程中,可以经由减震器减小曲轴旋转切削过程中产生的振动,同时,可以通过转动环极大的减小曲轴旋转过程中的径向振动,使得曲轴旋转切削的过程更加的稳定,能显著抑制颤振,有效降低因振动导致的表面振纹,有助于获得更佳的表面粗糙度和形状精度同时可以有效延长切削模组刀具部分的使用寿命。
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Figure CN121374272B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of crankshaft machining technology, specifically to a cooling structure and process for crankshaft machining. Background Technology
[0002] As engines evolve towards higher strength, lighter weight, and longer lifespan, the overall performance requirements for crankshafts are constantly increasing, placing higher demands on cooling technology. An ideal cooling system should improve cooling efficiency while ensuring cooling uniformity, and simultaneously prevent excessive distortion, cracking, and residual stress in the crankshaft during cooling. This necessitates continuous innovation in the structural design and manufacturing processes of cooling devices. In current crankshaft machining, the crankshaft is usually clamped from both ends by a clamping structure. The crankshaft is driven to rotate by the rotation of the clamping components, while the corresponding parts of the crankshaft are machined by cutting equipment and cooled by water spray at the same time. However, the existing crankshaft machining and cooling structures do not have an active vibration damping structure during the clamping and rotation of the crankshaft. When abnormal vibrations are caused by cutting force or rotational imbalance, the surface roughness and shape accuracy of the crankshaft are not ideal, which will shorten the cutting tool life. Therefore, we propose a cooling structure and process for crankshaft machining. Summary of the Invention
[0003] This invention proposes a cooling structure and process for crankshaft machining, which solves the problem mentioned in the background art that existing crankshaft machining and cooling structures do not have an active vibration damping structure during the clamping and rotation of the crankshaft. When abnormal vibrations are caused by cutting forces or rotational imbalance, the surface roughness and shape accuracy of the crankshaft are not ideal, which will lead to a shortened cutting tool life.
[0004] The technical solution of the present invention is as follows: A cooling structure for crankshaft machining includes a fixed column, a robot arm on one side of the fixed column, a controller on one side of the robot arm, a movable column slidably connected to one side of the fixed column, a vibration damping module connected to one inner end of the movable column, a moving structure connected between the lower end of the movable column and the fixed column, and a water-blocking structure connected between the inner side of the movable column and the inner side of the fixed column. The vibration damping module is used to adjust the stability of the crankshaft and suppress the vibration generated by its rotation. The moving structure is used to adjust the position of the movable column. The water-blocking structure is used to collect and discharge the waste liquid from cooling the crankshaft.
[0005] As a further technical solution of the present invention, the output end of the robot is connected to a cutting module, and a water spray module is connected to the support surface of the robot near the cutting module. The water spray module is used to cool the crankshaft part processed by the cutting module. A three-jaw chuck is rotatably connected to the outer surface of the fixed column, and a drive motor is fixedly connected inside the fixed column corresponding to the three-jaw chuck. The drive motor is used to drive the three-jaw chuck to rotate. The controller is used to control the operation and stop of the electrical structure in the entire crankshaft processing and cooling components.
[0006] As a further technical solution of the present invention, the vibration damping module includes a fixed block fixedly connected to the inner side of the movable column, a shock absorber rotatably connected to the outer surface of the fixed block, a fixed plate fixedly connected to the other end of the shock absorber, a locking pin fixedly connected to one end surface of the fixed plate, an annular groove formed on the side surface of the fixed plate, a fixed ring fixedly connected to the inner side of the movable column near the fixed block, an annular guide rail fixedly connected to one end outer surface of the fixed ring, a slider slidably connected to the outer surface of the annular guide rail, a rotating ring sleeved on the outer surface of the fixed plate, an inner guide wheel rotatably connected to the inner side of the rotating ring, a connecting ring fixedly connected to one side surface of the rotating ring, and ventilation holes formed on the outer surfaces of both the connecting ring and the fixed ring.
[0007] As a further technical solution of the present invention, the movable structure includes a telescopic cylinder fixedly connected to the surface of the bracket, a parallel guide rail fixedly connected to the surface of the bracket, a second slider slidably connected to the outer surface of the parallel guide rail, and the second slider being fixedly connected to the movable column by bolts. The position of the movable column is adjusted by extending and retracting the telescopic cylinder, and the vibration damping performance of the shock absorber on the crankshaft is adjusted by extending and retracting the telescopic cylinder.
[0008] As a further technical solution of the present invention, the water-blocking structure includes a water-blocking frame fixedly connected to the outer surface of the fixed column near the movable column, guide frames fixedly connected to both sides of the water-blocking frame, a sliding plate slidably connected between the guide frame and the water-blocking frame, a limit wheel rotatably connected to the outer surface of the sliding plate near the guide frame, a fixed frame fixedly connected to both sides of the movable column, a tripod fixedly connected to one end of the fixed frame, and a drain pipe fixedly connected to the lower end of the water-blocking frame near the low position.
[0009] As a further technical solution of the present invention, the water spraying module includes a water tank fixedly connected to the outer surface of the robot arm near the cutting module by a bracket. A water pump is fixedly connected inside the water tank by bolts. A water guide pipe is fixedly connected to the outlet end of the water pump. A spiral hose is fixedly connected to the other end of the water guide pipe. An annular pipe is fixedly connected to the other end of the spiral hose. A water guide assembly is connected to the lower end of the annular pipe. A water inlet pipe is fixedly connected to the outer surface of the water tank. The water guide assembly includes a fixed pipe fixedly connected to the outer surface of the annular pipe. A sleeve pipe is fixedly connected to the outer surface of the fixed pipe. A sliding pipe is slidably connected between the sleeve pipe and the fixed pipe. A tension spring is connected between the rear end of the sliding pipe and the inner wall of the sleeve pipe. A water outlet hole is opened on the end surface of the sliding pipe.
[0010] As a further technical solution of the present invention, the shock absorber is rotatably connected to the fixed block through the bearing, the locking pin is used to position one end of the crankshaft, the position of the annular groove matches the inner guide wheel, the inner guide wheel is rolled to the fixed plate, the connecting ring is fixedly connected to the first slider by bolts, the first slider slides along the length of the annular guide rail, and the radial vibration during the rotation of the fixed plate is limited by the inner guide wheel.
[0011] As a further technical solution of the present invention, the sliding plate is made of lightweight material, the sliding plate slides up and down along the guide frame, the tripod is a triangular structure, the sliding plate moves upward by pushing the sliding plate with the tripod, the limiting wheel is connected to the guide frame by rolling, the drain pipe is connected to the sewage pipe, and the tripod passes through the guide frame.
[0012] As a further technical solution of the present invention, the axis of the annular tube coincides with the axis of the cutting module, the water pump is located at a low position inside the water tank, the spiral hose is an elastic hose structure, the water guiding component is an inclined structure, the sliding tube slides along the length of the fixed tube under the impact force of the water, the elastic ends of the tension spring are fixedly connected to the sliding tube and the sleeve tube respectively, and the sliding tube, the sleeve tube and the fixed tube are all mechanically sealed.
[0013] The present invention also includes a cooling process for crankshaft machining, the cooling process comprising the following steps: Step 1: Positioning and fixing; Step 2: Machining and cutting; Step 3: Cool and remove; Step one specifically includes: using a mechanical gripper to pick up the crankshaft, placing one end horizontally into the three-jaw chuck, clamping one end of the crankshaft with the three-jaw chuck, then extending the telescopic cylinder to push the movable column closer to the crankshaft until the chuck is just inserted into the other end of the crankshaft for fixation; Step two specifically includes: using the operation of the robotic arm, the cutting tool of the cutting module is aligned with the part of the crankshaft that needs to be machined for cutting; Step 3 specifically includes: During the cutting process, the water pump runs, inputting the coolant in the water tank into the water guide pipe, which then delivers the coolant into the spiral hose. The spiral hose then guides the coolant into the annular pipe, and the coolant is sprayed out through the water guide assembly to the cutting tool of the cutting module to cool the machined part of the crankshaft.
[0014] The working principle and beneficial effects of this invention are as follows: In this invention, the vibration damping module reduces the vibration generated during crankshaft rotation cutting through the shock absorber. At the same time, the rotating ring greatly reduces the radial vibration during crankshaft rotation, making the crankshaft rotation cutting process more stable, significantly suppressing chatter, effectively reducing surface ripples caused by vibration, helping to obtain better surface roughness and shape accuracy, and effectively extending the service life of the cutting module tool part. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a schematic diagram of the crankshaft machining structure and its cooling structure according to the present invention; Figure 2 This is a partial structural diagram of the crankshaft installation or disassembly of the present invention; Figure 3 This is a partial structural diagram of the vibration damping module of the present invention; Figure 4 This is a partial structural diagram of the disassembled vibration damping module of the present invention; Figure 5 This is a partial structural diagram of the water-blocking structure of the present invention; Figure 6 This is a partial structural diagram of the drainage pipe section of the present invention; Figure 7 This is a partial structural diagram of the water spray module of the present invention cut open; Figure 8 This is a partial structural diagram of the water guiding component of the present invention.
[0017] In the diagram: 1. Fixed column; 2. Robotic arm; 3. Controller; 4. Movable column; 5. Vibration damping module; 51. Fixed block; 52. Shock absorber; 53. Fixed plate; 54. Locking column; 55. Annular groove; 56. Fixed ring; 57. Annular guide rail; 58. Slider No. 1; 59. Rotating ring; 510. Inner guide wheel; 511. Connecting ring; 512. Ventilation hole; 6. Moving structure; 61. Telescopic cylinder; 62. Parallel guide rail; 63. Slider No. 2; 7. Water-blocking structure; 71. 72. Water baffle frame; 73. Guide frame; 74. Sliding plate; 75. Limiting wheel; 76. Fixing frame; 77. Triangular frame; 78. Drain pipe; 99. Cutting module; 10. Water spray module; 11. Water tank; 12. Water pump; 13. Water guide pipe; 14. Spiral hose; 15. Ring pipe; 16. Water guide assembly; 17. Fixing pipe; 18. Sleeve pipe; 19. Sliding pipe; 10. Tension spring; 11. Water outlet; 12. Water inlet pipe; 11. Three-jaw chuck; A is crankshaft. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0019] Example 1, such as Figures 1-4 As shown, this embodiment proposes a cooling structure for crankshaft machining, including a fixed column 1, a robot arm 2 mounted on one side of the fixed column 1, a controller 3 mounted on one side of the robot arm 2, a movable column 4 slidably connected to one side of the fixed column 1, a vibration damping module 5 connected to one inner end of the movable column 4, a moving structure 6 connected between the lower end of the movable column 4 and the fixed column 1, and a water-blocking structure 7 connected between the inner side of the movable column 4 and the inner side of the fixed column 1; a cutting module 8 connected to the output end of the robot arm 2, and a water spray module 9 connected to the support surface of the robot arm 2 near the cutting module 8. The water spray module 9 is used to cool the crankshaft part processed by the cutting module 8. A three-jaw chuck 10 is rotatably connected to the outer surface of the fixed column 1. A drive motor is fixedly connected inside the fixed column 1 at the position corresponding to the three-jaw chuck 10. The drive motor is used to drive the three-jaw chuck 10 to rotate. The controller 3 is used to control the operation and stop of the electrical structure in the entire crankshaft processing and cooling components. The vibration damping module 5 is used to adjust the stability of the crankshaft and suppress the vibration generated by its rotation. The moving structure 6 is used to adjust the position of the movable column 4. The water blocking structure 7 is used to collect and discharge the waste liquid from the crankshaft cooling.
[0020] The vibration damping module 5 includes a fixed block 51 fixedly connected to the inner side of the movable column 4. A shock absorber 52 is rotatably connected to the outer surface of the fixed block 51. A fixed plate 53 is fixedly connected to the other end of the shock absorber 52. A locking post 54 is fixedly connected to one end surface of the fixed plate 53. An annular groove 55 is formed on the side surface of the fixed plate 53. A fixed ring 56 is fixedly connected to the inner side of the movable column 4 near the fixed block 51. An annular guide rail 57 is fixedly connected to the outer surface of one end of the fixed ring 56. A slider 58 is slidably connected to the outer surface of the annular guide rail 57. A rotating... The rotating ring 59 has an inner guide wheel 510 rotatably connected to its inner side. A connecting ring 511 is fixedly connected to one side surface of the rotating ring 59. Ventilation holes 512 are provided on the outer surfaces of both the connecting ring 511 and the fixed ring 56. The sliding plate 73 is made of lightweight material and slides up and down along the guide frame 72. The tripod 76 has a triangular structure and moves the sliding plate 73 upward by pushing it. The limiting wheel 74 is rolled to the guide frame 72. The drain pipe 77 is connected to the sewage pipe. The tripod 76 passes through the guide frame 72.
[0021] The shock absorber 52 is rotatably connected to the fixed block 51 via a bearing. The locking pin 54 is used to position one end of the crankshaft. The position of the annular groove 55 matches the inner guide wheel 510. The inner guide wheel 510 and the fixed plate 53 are rolled together. The connecting ring 511 and the first slider 58 are fixedly connected by bolts. The first slider 58 slides along the length of the annular guide rail 57. The radial vibration during the rotation of the fixed plate 53 is limited by the inner guide wheel 510.
[0022] The movable structure 6 includes a telescopic cylinder 61 fixedly connected to the surface of the bracket. A parallel guide rail 62 is fixedly connected to the surface of the bracket. A second slider 63 is slidably connected to the outer surface of the parallel guide rail 62. The second slider 63 is fixedly connected to the movable column 4 by bolts. The position of the movable column 4 is adjusted by extending and retracting the telescopic cylinder 61. At the same time, the vibration damping performance of the shock absorber 52 on the crankshaft is adjusted by extending and retracting the telescopic cylinder 61.
[0023] In this embodiment, during use, the vibration generated during crankshaft rotation cutting can be reduced by the shock absorber 52. At the same time, the radial vibration during crankshaft rotation can be greatly reduced by the rotating ring 59, making the crankshaft rotation cutting process more stable, significantly suppressing chatter, effectively reducing surface ripples caused by vibration, helping to obtain better surface roughness and shape accuracy, and effectively extending the service life of the cutting module 8 tool part.
[0024] Example 2, as Figures 5-6As shown, based on Embodiment 1, a water-blocking structure 7 is also proposed, including a water-blocking frame 71 fixedly connected to the outer surface of the fixed column 1 near the movable column 4. Guide frames 72 are fixedly connected to both sides of the water-blocking frame 71. A sliding plate 73 is slidably connected between the guide frame 72 and the water-blocking frame 71. A limit wheel 74 is rotatably connected to the outer surface of the sliding plate 73 near the guide frame 72. A fixed frame 75 is fixedly connected to both sides of the movable column 4. A tripod 76 is fixedly connected to one end of the fixed frame 75. A drain pipe 77 is fixedly connected to the lower end of the water-blocking frame 71 near the low position.
[0025] In this embodiment, during use, the crankshaft can be fixed by extending the telescopic cylinder 61. During this process, the sliding plate 73 can be moved upward to block both sides of the crankshaft mounting area, preventing the coolant from splashing when the water spray module 9 cools the crankshaft. After processing, the crankshaft can be easily removed outward without the sliding plate 73 forming a large obstruction.
[0026] Example 3, as Figures 7-8 As shown, based on Embodiment 2, a water spray module 9 is further proposed, including a water tank 91 fixedly connected to the outer surface of the robot arm 2 near the cutting module 8 via a bracket. A water pump 92 is fixedly connected inside the water tank 91 via bolts. A water guide pipe 93 is fixedly connected to the outlet end of the water pump 92. A spiral hose 94 is fixedly connected to the other end of the water guide pipe 93. An annular pipe 95 is fixedly connected to the other end of the spiral hose 94. A water guide assembly 96 is connected to the lower end of the annular pipe 95. A water inlet pipe 97 is fixedly connected to the outer surface of the water tank 91. The water guide assembly 96 includes a fixed pipe 961 fixedly connected to the outer surface of the annular pipe 95. A sleeve pipe 962 is fixedly connected to the outer surface of the fixed pipe 961. The sleeve pipe 962 and the fixed pipe 961 are connected to the annular pipe 95. A sliding tube 963 is slidably connected between 61. A tension spring 964 is connected between the rear end of the sliding tube 963 and the inner wall of the sleeve 962. A water outlet hole 965 is opened on the end surface of the sliding tube 963. The axis of the annular tube 95 coincides with the axis of the cutting module 8. The water pump 92 is located at a low position inside the water tank 91. The spiral hose 94 is an elastic hose structure. The water guiding component 96 is set in an inclined structure. The sliding tube 963 slides along the length direction of the fixed tube 961 under the impact force of water. The elastic ends of the tension spring 964 are fixedly connected to the sliding tube 963 and the sleeve 962 respectively. The sliding tube 963, the sleeve 962 and the fixed tube 961 are all mechanical seals.
[0027] In this embodiment, during the cutting process of the crankshaft by the cutting module 8, coolant can be sprayed evenly onto the part of the crankshaft being cut, thereby efficiently dissipating heat from the cutting tool of the cutting module 8 and the machining part of the crankshaft, and thus making the temperature of the cutting tool and the crankshaft more uniform.
[0028] The present invention also includes a cooling process for crankshaft machining, the cooling process comprising the following steps: Step 1: Positioning and fixing; Step 2: Machining and cutting; Step 3: Cool and remove; Specifically, step one includes: the crankshaft is picked up by a mechanical gripper, and one end is placed horizontally on the inner side of the three-jaw chuck 10. The three-jaw chuck 10 clamps one end of the crankshaft. Then the telescopic cylinder 61 extends and pushes the movable column 4 toward the crankshaft until the chuck 54 is just inserted into the other end of the crankshaft for fixation. Step two specifically includes: using the operation of the robotic arm 2, the cutting tool of the cutting module 8 is positioned to perform cutting on the crankshaft at the location where it needs to be machined; Step 3 specifically includes: During the cutting process, the water pump 92 runs, inputting the coolant in the water tank 91 into the water guide pipe 93, and then the coolant is delivered into the spiral hose 94 through the water guide pipe 93. The coolant is then introduced into the annular pipe 95 through the spiral hose 94, and finally sprayed out through the water guide assembly 96 to the cutting tool part of the cutting module 8 to cool the machined part of the crankshaft.
[0029] In summary, the specific operating principle of this invention is as follows: During use, the crankshaft is automatically gripped by a mechanical gripper, and one end of the crankshaft is horizontally inserted into the inner side of the three-jaw chuck 10. Then, it is extended by the telescopic cylinder 61, and the movable column 4 is moved by the telescopic cylinder 61 until the chuck 54 is just inserted into the hole at one end of the crankshaft, thus completing the positioning and fixing of the crankshaft. After positioning and fixing, the drive motor drives the three-jaw chuck 10 to rotate. The rotating three-jaw chuck 10 drives the crankshaft to rotate synchronously. The rotating crankshaft is then cut by the cutting module 8 at one end of the robot arm 2. When the crankshaft vibrates significantly, the moving structure 6 extends continuously, thereby squeezing the shock absorber 52 and making the fixed plate 53 fit more tightly with the crankshaft. At this time, the vibration generated by the crankshaft rotation is effectively reduced. At the same time, the rotating crankshaft will drive the fixed plate 53 and the shock absorber 52 to vibrate synchronously. Through the positioning of the rotating ring 59, the inner guide wheel 510 can rotate with the rotation of the fixed plate 53. The inner guide wheel 510 greatly suppresses the radial vibration generated during the crankshaft rotation, thereby maintaining the machining effect of the crankshaft. It can significantly suppress chatter, effectively reduce surface texture caused by vibration, help to obtain better surface roughness and shape accuracy, and effectively extend the service life of the cutting module 8 tool part.
[0030] During the extension of the telescopic cylinder 61, the movable column 4 can drive the fixed frame 75 and the triangular frame 76 to move together. The triangular frame 76 pushes the sliding plate 73 to move upward, thereby shielding both sides of the crankshaft and effectively reducing the splashing of coolant from the surface of the crankshaft to the outside.
[0031] During the machining of the crankshaft, coolant is supplied to the water tank 91 through the water inlet pipe 97. Simultaneously, the operation of the water pump 92 draws the coolant into the guide pipe 93, which supplies the coolant to the spiral hose 94. The spiral hose 94 then supplies the coolant to the annular pipe 95, which in turn supplies it to the fixed pipe 961. Finally, the coolant is sprayed out through the water outlet 965 onto the cutting part of the cutting module 8. By using the frequency conversion of the water pump 92, water with different pressures can be sprayed from the water outlet 965 of the sliding pipe 963, thus extending the sliding pipe 963 along the fixed pipe 961 by different distances. This allows the cutting module 8 to better cool the cutting part of the crankshaft.
[0032] It should be noted that in practical applications, the connecting ring 511 can be directly connected and fixed to the fixed ring 56, eliminating the need for the annular guide rail 57 and the first slider 58. The entire process is automatically controlled by the controller 3, depending on the specific algorithms and operating logic set by the manufacturer. The application is only permitted after debugging and re-evaluation.
[0033] It should be understood that in this application, all rotating, sliding, meshing, belt-driven and other moving parts are well lubricated and not prone to slippage or wear, and each part is provided with a corresponding protective shell. However, in the accompanying drawings of this application, the connection state of each moving part is not shown. It should also be understood that all parts in this application are made of metal or plastic materials with suitable strength in the relevant field to ensure that their structural rigidity meets the actual requirements.
[0034] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A cooling structure for crankshaft machining, comprising a fixed column (1), characterized in that, A robotic arm (2) is provided on one side of the fixed column (1), a controller (3) is provided on one side of the robotic arm (2), a movable column (4) is slidably connected to one side of the fixed column (1), a shock-absorbing module (5) is connected to one end of the inner side of the movable column (4), a moving structure (6) is connected between the lower end of the movable column (4) and the fixed column (1), and a water-blocking structure (7) is connected between the inner side of the movable column (4) and the inner side of the fixed column (1). The vibration damping module (5) is used to adjust the stability of the crankshaft and suppress the vibration generated by its rotation. The moving structure (6) is used to adjust the position of the movable column (4). The water-blocking structure (7) is used to collect and discharge the waste liquid from cooling the crankshaft. The vibration damping module (5) includes a fixed block (51) fixedly connected to the inner side of the movable column (4). A shock absorber (52) is rotatably connected to the outer surface of the fixed block (51). A fixed plate (53) is fixedly connected to the other end of the shock absorber (52). A locking pin (54) is fixedly connected to one end surface of the fixed plate (53). An annular groove (55) is opened on the side surface of the fixed plate (53). A fixing ring (56) is fixedly connected to the inner side of the movable column (4) near the fixed block (51). The outer surface of one end of the fixed ring (56) is fixedly connected to an annular guide rail (57), and the outer surface of the annular guide rail (57) is slidably connected to a slider (58). The outer surface of the fixed disk (53) is fitted with a rotating ring (59), and the inner side of the rotating ring (59) is rotatably connected to an inner guide wheel (510). One side surface of the rotating ring (59) is fixedly connected to a connecting ring (511), and ventilation holes (512) are provided on the outer surfaces of both the connecting ring (511) and the fixed ring (56). The shock absorber (52) is rotatably connected to the fixed block (51) via a bearing. The locking pin (54) is used to position one end of the crankshaft. The position of the annular groove (55) matches the inner guide wheel (510). The inner guide wheel (510) is rotatably connected to the fixed disk (53). The connecting ring (511) is fixedly connected to the first slider (58) via bolts. The first slider (58) slides along the length of the annular guide rail (57). The inner guide wheel (510) limits the radial vibration of the fixed disk (53) during rotation.
2. The cooling structure for crankshaft machining according to claim 1, characterized in that, The output end of the robotic arm (2) is connected to a cutting module (8). A water spray module (9) is connected to the support surface of the robotic arm (2) near the cutting module (8). The water spray module (9) is used to cool the crankshaft part processed by the cutting module (8). A three-jaw chuck (10) is rotatably connected to the outer surface of the fixed column (1). A drive motor is fixedly connected inside the fixed column (1) to the three-jaw chuck (10). The drive motor is used to drive the three-jaw chuck (10) to rotate. The controller (3) is used to control the operation and stop of the electrical structure in the entire crankshaft processing and cooling components.
3. The cooling structure for crankshaft machining according to claim 1, characterized in that, The movable structure (6) includes a telescopic cylinder (61) fixedly connected to the surface of the bracket. A parallel guide rail (62) is fixedly connected to the surface of the bracket. A second slider (63) is slidably connected to the outer surface of the parallel guide rail (62). The second slider (63) is fixedly connected to the movable column (4) by bolts. The position of the movable column (4) is adjusted by extending and retracting the telescopic cylinder (61). At the same time, the vibration damping performance of the shock absorber (52) on the crankshaft is adjusted by extending and retracting the telescopic cylinder (61).
4. The cooling structure for crankshaft machining according to claim 1, characterized in that, The water-blocking structure (7) includes a water-blocking frame (71) fixedly connected to the outer surface of the fixed column (1) near the movable column (4). Guide frames (72) are fixedly connected to both sides of the water-blocking frame (71). A sliding plate (73) is slidably connected between the guide frame (72) and the water-blocking frame (71). A limit wheel (74) is rotatably connected to the outer side of the sliding plate (73) near the guide frame (72). A fixed frame (75) is fixedly connected to both sides of the movable column (4). A tripod (76) is fixedly connected to one end of the fixed frame (75). A drain pipe (77) is fixedly connected to the lower end of the water-blocking frame (71) near the low position.
5. The cooling structure for crankshaft machining according to claim 2, characterized in that, The water spray module (9) includes a water tank (91) fixedly connected to the outer surface of the robot (2) near the cutting module (8) via a bracket. A water pump (92) is fixedly connected inside the water tank (91) via bolts. A water guide pipe (93) is fixedly connected to the outlet end of the water pump (92). A spiral hose (94) is fixedly connected to the other end of the water guide pipe (93). An annular pipe (95) is fixedly connected to the other end of the spiral hose (94). A water guide assembly (96) is connected to the lower end of the annular pipe (95). The water tank (91)... The outer surface of the ring pipe (95) is fixedly connected to a water inlet pipe (97). The water guiding component (96) includes a fixed pipe (961) fixedly connected to the outer surface of the ring pipe (95). A sleeve pipe (962) is fixedly connected to the outer surface of the fixed pipe (961). A sliding pipe (963) is slidably connected between the sleeve pipe (962) and the fixed pipe (961). A tension spring (964) is connected between the rear end of the sliding pipe (963) and the inner wall of the sleeve pipe (962). A water outlet hole (965) is opened on the end surface of the sliding pipe (963).
6. The cooling structure for crankshaft machining according to claim 4, characterized in that, The sliding plate (73) is made of lightweight material. The sliding plate (73) slides up and down along the guide frame (72). The tripod (76) is a triangular structure. The sliding plate (73) moves upward by pushing the sliding plate (73) through the tripod (76). The limiting wheel (74) is connected to the guide frame (72) by rolling. The drain pipe (77) is connected to the sewage pipe. The tripod (76) passes through the guide frame (72).
7. The cooling structure for crankshaft machining according to claim 5, characterized in that, The axis of the annular tube (95) coincides with the axis of the cutting module (8). The water pump (92) is located at a low position inside the water tank (91). The spiral hose (94) is an elastic hose structure. The water guiding component (96) is set in an inclined structure. The sliding tube (963) slides along the length direction of the fixed tube (961) under the impact force of water. The elastic ends of the tension spring (964) are fixedly connected to the sliding tube (963) and the sleeve tube (962) respectively. The sliding tube (963), the sleeve tube (962), and the fixed tube (961) are all mechanical seals.
8. A cooling process for crankshaft machining, using the cooling structure for crankshaft machining as described in claim 7, characterized in that, The cooling process includes the following steps: Step 1: Positioning and fixing; Step 2: Machining and cutting; Step 3: Cool and remove; Step one specifically includes: the crankshaft is picked up by a mechanical gripper, one end is placed horizontally on the inside of the three-jaw chuck (10), one end of the crankshaft is clamped by the three-jaw chuck (10), and then the telescopic cylinder (61) extends to push the movable column (4) closer to the crankshaft until the chuck (54) is just inserted into the other end of the crankshaft for fixing; Step two specifically includes: using the operation of the robot (2), the cutting tool part of the cutting module (8) is aligned with the part of the crankshaft that needs to be machined for cutting; Step 3 specifically includes: During the cutting process, the water pump (92) runs, inputs the coolant in the water tank (91) into the interior of the water guide pipe (93), and delivers the coolant into the interior of the spiral hose (94) through the water guide pipe (93). The coolant is then introduced into the interior of the annular pipe (95) through the spiral hose (94), and sprayed out through the water guide assembly (96) to the cutting tool part of the cutting module (8) to cool the machining part of the crankshaft.
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