Automated unloading and palletizing method based on computer vision and robot control

CN121374592BActive Publication Date: 2026-08-28RESEARCH INSTITUTE OF TSINGHUA UNIVERSITY IN SHENZHEN +1
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Patent Information

Application Number
CN202511705712.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-08-28
Estimated Expiration
2045-11-20

AI Technical Summary

Technical Problem

这种方法存在明显的局限性:首先,其通用性差,无法处理未预先录入系统的、尺寸未知的“非标”纸箱,极大地限制了在物流多样化场景下的应用;其次,三维点云配准的计算复杂度高,当堆垛中纸箱数量较多时,严重影响了系统的实时性,导致作业节拍下降;最后,其在抓取顺序规划上多采用简单的局部对比策略,缺乏对整体堆垛结构的全局分析,容易在抓取过程中引发碰撞风险,安全性和智能化程度不足

Benefits of technology

1.实现了极高的通用性与适应性:本发明首创的“无模板化位姿估计方法”,通过实例分割、点云几何特征直接拟合(RANSAC平面拟合与最小包围矩形计算)来实时解析纸箱位姿与尺寸,彻底摒弃了对预存模板库或任何人工标记物的依赖。这使得本发明能够直接处理物流场景中复杂多样的、尺寸未知的“非标”纸箱,极大地拓宽了系统的应用范围,同时显著降低了系统的部署和维护成本。

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Abstract

The application discloses an automatic unloading and stacking method based on computer vision and robot control, and belongs to the technical field of intelligent logistics automation. The method innovatively installs a depth camera on the first rotating joint of an unloading and stacking robot mechanical arm, and combines a hard trigger acquisition mechanism to realize "non-stop visual guidance". In the unloading link, a template-free instance segmentation and point cloud geometric fitting method is adopted to directly calculate the pose and size of unknown cartons, and DBSCAN spatial clustering is used for global safety planning. In the stacking link, seamless monitoring is realized through back-to-back double cameras, and a stacking scheme is dynamically generated in combination with an adaptive algorithm. The application effectively solves the problems of dependence on templates and markers, insufficient operation safety and slow system beat of the prior art, and realizes efficient, safe and universal full-process automatic operation.
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Citation Information

Patent Citations

  • A grabbing method for unloading robots based on 2D and 3D visual positioning

    CN115582827B

  • Vision-based stacking method

    CN119683269A

  • Unstacking robot system and method based on information collection of mixed materials

    CN109230580A

  • Semi-supervised object pose estimation method combining generated data and unlabeled data

    CN113129370A