A converter gas dewatering device

CN121380494BActive Publication Date: 2026-08-21HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202511898420.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-08-21
Estimated Expiration
2045-12-16

AI Technical Summary

Technical Problem

[0003]现有的煤气脱水装置在煤气脱水时,若煤气通过量小时,煤气通过的速度则不易将煤气中含有的水分甩出,若煤气通过量大时,则容易在煤气脱水装置内造成堵塞

Benefits of technology

1、本申请通过在阻挡筒环形表面安装由多个阻挡块、转动杆、转动筒和阻挡板组成的阻挡结构,利用阻挡结构对经过煤气进行阻拦,便于煤气将其中的水分甩出,当煤气流速发生改变时,入煤气流速增加时,阻挡结构与分隔筒之间形成的缝隙增大,便于煤气快速通过,当煤气流速减小时,阻挡结构在阻挡筒和分隔筒之间形成的缝隙减小,进而提高煤气在阻挡结构通过时的速度,便于煤气将空气中的水分甩出。

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Abstract

The application provides a converter gas dewatering device, relates to the technical field of gas dewatering, and comprises a converter body, a plurality of round plates are installed in the converter body, a separation cylinder and a blocking cylinder are installed between two adjacent round plates, a separation plate is installed between the blocking cylinder and the separation cylinder, the separation cylinder is provided with an air inlet hole at the separation plate, a plurality of blocking pieces arranged in a ring shape are installed between the separation cylinder and the blocking cylinder, a plurality of air outlet holes are formed in the annular surface of the blocking cylinder, a blocking piece is installed in each air outlet hole, the blocking piece is in contact with the blocking piece, a plurality of air inlet holes are formed in the annular surface of the separation cylinder, when the flow rate of the gas increases, the blocking plate is in contact with the extrusion structure, the extrusion structure is used for pushing the blocking plate to move into the groove, the air outlet hole is opened, the gas passes through conveniently, when the flow rate of the gas decreases, the extrusion structure is separated from the blocking plate, the gas can only pass through the gap between the blocking structure and the separation cylinder, and the probability of water being thrown out is improved.
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Description

Technical Field

[0001] This application relates to the field of coal gas dehydration technology, and in particular to a converter coal gas dehydration device. Background Technology

[0002] Gas dehydration is a crucial step in gas purification, aiming to remove moisture entrained in the gas to meet the requirements of subsequent processes and ensure safe system operation. During gas generation or transportation, condensation often forms due to temperature changes and pressure fluctuations. If not separated in time, this can lead to pipeline corrosion, reduced equipment efficiency, and even safety hazards. Dehydration technology uses physical separation principles to efficiently remove moisture, ensuring gas quality. .

[0003] In existing gas dehydration devices, if the gas flow rate is small, the gas flow speed is not fast enough to remove the moisture contained in the gas. If the gas flow rate is large, it is easy to cause blockage in the gas dehydration device. Summary of the Invention

[0004] This application is made in view of the above-mentioned problems, and its object is to provide a converter gas dehydration device to solve the problems mentioned in the background art. To achieve the above objectives, the present invention provides the following technical solution: a converter gas dehydration device, comprising a converter body, wherein multiple circular plates are installed inside the converter body, a first through hole is opened at the center of the upper surface of the multiple spaced circular plates, and a second through hole is opened at the edge of the upper surface of the remaining circular plates, multiple concentrically arranged partition cylinders and concentrically arranged blocking cylinders are installed between adjacent two circular plates, the blocking cylinders and partition cylinders are arranged alternately, a partition plate is installed between the blocking cylinders and partition cylinders, an air inlet is opened at the partition plate of the partition cylinder, multiple annularly arranged blocking elements are installed between the partition cylinders and blocking cylinders, multiple exhaust holes are opened on the annular surface of the blocking cylinder, and a sealing element is installed in the exhaust hole, the sealing element contacting the blocking element.

[0005] Furthermore, the blocking component includes a blocking block, which is installed on the side of the blocking cylinder facing the dividing cylinder. A rotating groove is formed on the side of the blocking block away from the blocking cylinder. A rotating component is installed in the rotating groove. A blocking plate is installed on the side of the rotating component away from the blocking block. The blocking plate is in contact with the sealing component.

[0006] Furthermore, the rotating component includes a rotating rod, which is installed in a rotating groove. A rotating cylinder is rotatably connected to the annular surface of the rotating rod, and a baffle plate is installed on the annular surface of the rotating cylinder.

[0007] Furthermore, the sealing component includes a sealing plate, and grooves are provided on both sides of the vent hole. The sealing plate is slidably connected in the grooves. A pressure-bearing component is installed on one side of the sealing plate in the groove. A pressing component is installed on the side of the blocking cylinder facing the blocking plate. The pressing component is in contact with the blocking plate. The end of the pressure-bearing component away from the blocking plate is in contact with the pressure-bearing component. A first elastic component is installed on the side of the sealing plate away from the pressure-bearing component. The end of the first elastic component away from the sealing plate is installed in the groove.

[0008] Furthermore, the pressure-bearing component includes a plurality of pressure-bearing rods, which are installed on one side of the sealing plate within the groove. A pressure-bearing block is installed at the end of the pressure-bearing rod away from the sealing plate, and the pressure-bearing block is in contact with the extrusion component.

[0009] Furthermore, the extrusion component includes an extrusion cylinder, which is installed on the side of the blocking cylinder facing the blocking plate. An extrusion rod is inserted into the extrusion cylinder, one end of which contacts the blocking plate. The end of the extrusion rod away from the blocking plate extends into a groove and is fitted with an extrusion block. The extrusion block slides in contact with the pressure block. A plurality of second elastic elements are installed at one end of the extrusion block in the groove, and the ends of the second elastic elements away from the extrusion block are installed in the groove.

[0010] Furthermore, a contact block is installed at the end of the extrusion rod away from the extrusion block, and the contact block is in contact with the baffle plate.

[0011] Furthermore, end caps are installed at both ends of the converter body, and an air inlet pipe and an exhaust pipe are respectively installed on the side of the two end caps away from the converter body.

[0012] Furthermore, the separator cylinder has multiple round holes, and a water inlet pipe is installed in each round hole, with the water inlet pipe passing through both the upper and lower end caps.

[0013] Furthermore, multiple water channels are provided on the upper surface of the circular plate, and a drain pipe communicating with the water channels is installed on the annular surface of the converter body.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. This application utilizes a blocking structure consisting of multiple blocking blocks, rotating rods, rotating cylinders, and blocking plates installed on the annular surface of the blocking cylinder. This blocking structure impedes the passing gas, facilitating the removal of moisture from the gas. When the gas flow rate changes, the gap between the blocking structure and the partition cylinder increases as the gas flow rate increases, allowing the gas to pass through quickly. Conversely, when the gas flow rate decreases, the gap between the blocking structure and the partition cylinder decreases, thereby increasing the gas speed as it passes through the blocking structure and facilitating the removal of moisture from the air.

[0015] 2. This application provides multiple air inlets on the annular surface of the separator cylinder. When the gas flow rate increases, the baffle plate contacts the extrusion structure composed of an extrusion cylinder, an extrusion rod, an extrusion block, and a second elastic element. The extrusion structure pushes the sealing plate into the groove, opening the exhaust port to facilitate gas passage. When the gas flow rate decreases, the extrusion structure separates from the sealing plate, allowing the gas to pass only through the gap between the baffle structure and the separator cylinder, thus increasing the probability of moisture being ejected. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this drawing or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this drawing. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a cross-sectional view of the converter body of the present invention; Figure 3 This is a schematic diagram of the assembly of the separator cylinder and the blocking cylinder with the circular plate according to the present invention; Figure 4 This is a schematic diagram of the circular plate of the present invention; Figure 5 This is a schematic diagram of the assembly of the separator cylinder and the blocking cylinder of the present invention; Figure 6 This is an assembly diagram of the blocking plate, blocking block, rotating cylinder, and rotating rod of the present invention; Figure 7 This is an assembly diagram of the extrusion block, pressure block, and sealing plate of the present invention.

[0018] Explanation of reference numerals in the attached drawings: 1. Converter body; 2. End cover; 3. Air inlet pipe; 4. Water inlet pipe; 5. Drain pipe; 6. Exhaust pipe; 7. Divider cylinder; 8. Circular plate; 9. Baffle cylinder; 10. First through hole; 11. Exhaust hole; 12. Divider plate; 13. Water trough; 14. Sealing plate; 15. Baffle plate; 16. Contact block; 17. Extrusion rod; 18. Extrusion cylinder; 19. Baffle block; 20. Rotating cylinder; 21. Rotating rod; 22. Extrusion block; 23. Second elastic element; 24. Pressure rod; 25. First elastic element; 26. Pressure block; 27. Air inlet.

[0019] The purpose, features, and advantages of this accompanying drawing will be further explained in conjunction with the embodiments and with reference to the accompanying drawing. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this application clearer, the following description and illustration are provided in conjunction with embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application. All other embodiments obtained by those skilled in the art based on the embodiments provided in this application without inventive effort are within the scope of protection of this application.

[0021] Obviously, the following description is merely some examples or embodiments of this application. Those skilled in the art can apply this application to other similar scenarios without any inventive effort. Furthermore, it is understood that although the effort involved in such development may be complex and lengthy, for those skilled in the art related to the content disclosed in this application, any changes to design, manufacturing, or production based on the technical content disclosed in this application are merely conventional technical means and should not be construed as insufficient disclosure of the content of this application.

[0022] Unless otherwise specified, the terms "comprising" and "including" as used in this application can be open-ended or closed-ended. For example, "comprising" and "including" can mean that other components not listed may also be included, or that only the listed components may be included.

[0023] Unless otherwise specified, the term "or" is inclusive in this application. For example, the phrase "A or B" means "A, B, or both A and B". More specifically, the condition "A or B" is satisfied by any of the following conditions: A is true (or exists) and B is false (or does not exist); A is false (or does not exist) and B is true (or exists); or both A and B are true (or exist).

[0024] Terminology explanation: such as Figures 1 to 7As shown, a converter gas dehydration device includes a converter body 1. Multiple circular plates 8 are installed inside the converter body 1. A first through hole 10 is opened at the center of the upper surface of each of the multiple spaced circular plates 8, and a second through hole is opened at the edge of the upper surface of the remaining circular plates 8. Multiple concentrically arranged partition cylinders 7 and concentrically arranged baffle cylinders 9 are installed between adjacent circular plates 8. The baffle cylinders 9 and partition cylinders 7 are arranged alternately. A partition plate 12 is installed between the baffle cylinders 9 and partition cylinders 7. An air inlet 27 is opened at the partition plate 12 of each partition cylinder 7. End caps 2 are installed at both ends of the converter body 1. An air inlet pipe 3 and an exhaust pipe 6 are respectively installed on the side of the two end caps 2 away from the converter body 1. Gas enters through the air inlet pipe 3, then passes through the gap between the partition cylinders 7 and baffle cylinders 9, and finally enters the gap between the inner partition cylinders 7 and baffle cylinders 9 through the air inlet 27 until it enters the innermost baffle cylinder 9. Finally, it enters the next layer of circular plates 8 through the first through hole 10 opened at the center of the upper surface of each circular plate 8.

[0025] Multiple blocking blocks 19 arranged in a ring are installed on the side of the blocking cylinder 9 facing the separating cylinder 7. A rotating groove is opened on the side of the blocking block 19 away from the blocking cylinder 9. A rotating rod 21 is installed in the rotating groove. A rotating cylinder 20 is rotatably connected to the annular surface of the rotating rod 21. A blocking plate 15 is installed on the annular surface of the rotating cylinder 20. Multiple water troughs 13 are opened on the upper surface of the circular plate 8. The function of the water troughs 13 is to collect the water thrown out by the gas at the blocking plate 15. A drain pipe 5 connected to the water troughs 13 is installed on the annular surface of the converter body 1. The drain pipe 5 discharges the water collected in the water troughs 13.

[0026] By installing a blocking structure consisting of multiple blocking blocks 19, rotating rods 21, rotating cylinders 20, and blocking plates 15 on the annular surface of the blocking cylinder 9, the blocking structure can block the passing gas, making it easier for the gas to throw out the moisture. When the gas flow rate changes, when the gas flow rate increases, the gap formed between the blocking structure and the separating cylinder 7 increases, making it easier for the gas to pass through quickly. When the gas flow rate decreases, the gap formed between the blocking structure and the separating cylinder 7 decreases, thereby increasing the speed of the gas when it passes through the blocking structure, making it easier for the gas to throw out the moisture in the air.

[0027] Both sides of the vent 11 have grooves, and a sealing plate 14 is slidably connected within the grooves. Multiple pressure rods 24 are installed on one side of the sealing plate 14 within the groove. A first elastic element 25, which is a spring, is installed on the side of the sealing plate 14 away from the pressure rods 24. In its normal state, the end of the first elastic element 25 away from the sealing plate 14 is installed within the groove. A pressure block 26 is installed on the end of the pressure rod 24 away from the sealing plate 14. A compression cylinder 18 is installed on the side of the blocking cylinder 9 facing the blocking plate 15. A pressing rod 17 is inserted into the pressing cylinder 18. A contact block 16 is installed at the end of the pressing rod 17 away from the pressing block 22. The contact block 16 contacts the baffle plate 15. The end of the pressing rod 17 away from the baffle plate 15 extends into the groove and is installed with the pressing block 22. The pressing block 22 slides in contact with the pressure block 26. A plurality of second elastic elements 23 are installed at one end of the pressing block 22 in the groove. The second elastic elements 23 are springs. The second elastic elements 23 are in the normal state. The end of the second elastic elements 23 away from the pressing block 22 is installed in the groove.

[0028] By providing multiple air inlets 27 on the annular surface of the separator cylinder 7, when the gas flow rate increases, the baffle plate 15 contacts the extrusion structure composed of the extrusion cylinder 18, extrusion rod 17, extrusion block 22, and second elastic element 23. The extrusion structure pushes the sealing plate 14 into the groove, opening the exhaust port 11 to facilitate the passage of gas. When the gas flow rate decreases, the extrusion structure separates from the sealing plate 14, allowing the gas to pass only through the gap between the baffle structure and the separator cylinder 7, thus increasing the probability of moisture being ejected.

[0029] In order to improve the cooling effect of the gas passing through, multiple round holes are opened in the separator 7, and water inlet pipes 4 are installed in the round holes, which pass through the upper and lower end caps 2.

[0030] Working principle: First, gas is introduced through the inlet pipe 3. Then, the gas passes between the outermost partition cylinder 7 and the baffle cylinder 9, and comes into contact with the baffle plate 15 to remove the moisture contained in the gas. When the gas passes between multiple baffle plates 15 and finally reaches the partition plate 12, it is discharged from the inlet hole 27 of the partition cylinder 7 into the inner partition cylinder 7 and the baffle cylinder 9. Then, it passes between multiple baffle plates 15 in sequence until it reaches the center of the circular plate 8. Then, it enters the innermost partition cylinder 7 and the baffle cylinder 9 of the next layer through the first through hole 10 of the center of the circular plate 8. Then, it passes through multiple partition cylinders 7 and the baffle cylinder 9 in sequence and enters the next layer through the second through hole of the circular plate 8, and so on, until it is discharged through the exhaust pipe 6.

[0031] When gas is introduced into the inlet pipe 3, if the gas flow rate is high, the baffle plate 15 contacts the extrusion structure composed of the extrusion cylinder 18, extrusion rod 17, extrusion block 22, and second elastic element 23. The extrusion structure pushes the sealing plate 14 into the groove, opening the exhaust hole 11 to facilitate the passage of gas. When the gas flow rate decreases, the extrusion structure separates from the sealing plate 14, allowing the gas to pass only through the gap between the baffle structure and the separator cylinder 7, thus increasing the probability of moisture being thrown out.

[0032] It should be noted that this application is not limited to the above-described embodiments. The above embodiments are merely examples, and any embodiments with the same structure and effect as the technical concept within the scope of this application are included in the technical scope of this application. Furthermore, various modifications that can be conceived by those skilled in the art to the embodiments, and other ways of constructing by combining some of the constituent elements of the embodiments, without departing from the spirit of this application, are also included in the scope of this application.

Claims

1. A converter gas dehydration device, comprising a converter body (1), characterized in that, The converter body (1) is equipped with multiple circular plates (8). A first through hole (10) is formed at the center of the upper surface of each of the multiple spaced circular plates (8), and a second through hole is formed at the edge of the upper surface of the remaining circular plates (8). Multiple concentrically arranged partition cylinders (7) and concentrically arranged baffle cylinders (9) are installed between adjacent circular plates (8). The baffle cylinders (9) and partition cylinders (7) are arranged alternately. A partition plate (12) is installed between the baffle cylinder (9) and the partition cylinder (7). An air inlet (27) is formed at the partition plate (12) of each partition cylinder (7). (7) Multiple blocking components arranged in a ring are installed between the blocking cylinder (9) and the blocking cylinder (9). Multiple exhaust holes (11) are opened on the annular surface of the blocking cylinder (9). A sealing component is installed in the exhaust hole (11). The sealing component is in contact with the blocking component. End caps (2) are installed at both ends of the converter body (1). An air inlet pipe (3) and an exhaust pipe (6) are installed on the side of the two end caps (2) away from the converter body (1). Multiple water troughs (13) are opened on the upper surface of the circular plate (8). A drain pipe (5) communicating with the water troughs (13) is installed on the annular surface of the converter body (1).

2. The converter gas dehydration device according to claim 1, characterized in that, The blocking component includes a blocking block (19). The blocking cylinder (9) has a blocking block (19) installed on the side facing the dividing cylinder (7). A rotating groove is provided on the side of the blocking block (19) away from the blocking cylinder (9). A rotating component is installed in the rotating groove. A blocking plate (15) is installed on the side of the rotating component away from the blocking block (19). The blocking plate (15) is in contact with the sealing component.

3. The converter gas dehydration device according to claim 2, characterized in that, The rotating component includes a rotating rod (21), which is installed in a rotating groove. A rotating cylinder (20) is rotatably connected to the annular surface of the rotating rod (21), and a baffle plate (15) is installed on the annular surface of the rotating cylinder (20).

4. The converter gas dehydration device according to claim 3, characterized in that, The sealing component includes a sealing plate (14), and grooves are provided on both sides of the vent (11). The sealing plate (14) is slidably connected in the groove. A pressure-bearing component is installed on one side of the sealing plate (14) in the groove. A pressing component is installed on the side of the blocking cylinder (9) facing the blocking plate (15). The pressing component is in contact with the blocking plate (15). The end of the pressure-bearing component away from the blocking plate (15) is in contact with the pressure-bearing component. A first elastic component (25) is installed on the side of the sealing plate (14) away from the pressure-bearing component. The end of the first elastic component (25) away from the sealing plate (14) is installed in the groove.

5. A converter gas dehydration device according to claim 4, characterized in that, The pressure-bearing component includes a plurality of pressure-bearing rods (24), which are installed on one side of the sealing plate (14) in the groove. A pressure-bearing block (26) is installed on the end of the pressure-bearing rod (24) away from the sealing plate (14), and the pressure-bearing block (26) is in contact with the extrusion component.

6. A converter gas dehydration device according to claim 5, characterized in that, The extrusion component includes an extrusion cylinder (18), which is installed on the side of the blocking cylinder (9) facing the blocking plate (15). An extrusion rod (17) is inserted into the extrusion cylinder (18). One end of the extrusion rod (17) is in contact with the blocking plate (15). The end of the extrusion rod (17) away from the blocking plate (15) extends into the groove and is fitted with an extrusion block (22). The extrusion block (22) is in sliding contact with the pressure block (26). A plurality of second elastic elements (23) are installed at one end of the extrusion block (22) in the groove. The end of the second elastic element (23) away from the extrusion block (22) is installed in the groove.

7. A converter gas dehydration device according to claim 6, characterized in that, The end of the extrusion rod (17) away from the extrusion block (22) is equipped with a contact block (16), which is in contact with the baffle plate (15).

8. A converter gas dehydration device according to claim 7, characterized in that, The separator tube (7) has multiple round holes, and a water inlet pipe (4) is installed in the round holes. The water inlet pipe (4) passes through the upper and lower end caps (2).

Citation Information

Patent Citations

  • Coke oven coal gas purification apparatus

    CN102344836A

  • Coal gasification coarse slag tower type cascade dehydration system and method

    CN113091406A