Multi-specification space-saving production equipment and rapid changeover method

Abstract

The application provides a multi-specification space-saving production device, which comprises a base and multiple sets of production mechanisms, any set of production mechanisms is detachably arranged on the base, or the multiple sets of production mechanisms are detachably stacked together; the upper surface of the base and the upper and lower surfaces of the multiple sets of production mechanisms are provided with flat surfaces, so that any set of production mechanisms can be stably placed on the base to work, and the multiple sets of production mechanisms which are not used can be stacked aside for standby, and each set of production mechanisms does not need to occupy the area of the site, but the longitudinal space is used to stack the production mechanisms, so that the space is saved, and the cost of the site is indirectly saved; the base and the production mechanisms are respectively provided with inserting pieces and inserting columns at the peripheries, so that the production mechanisms and the base or the production mechanisms and the production mechanisms can be stably connected, and the safety of production is ensured.

Description

Technical Field

[0001] This invention relates to the field of machining equipment, and in particular to a multi-specification space-saving production equipment and a method for rapid changeover. Background Technology

[0002] Existing production lines require different specifications for different products, which means that multiple different production lines need to be set up and placed at intervals. Moreover, the size of the production line equipment is quite large, and multiple production lines will occupy a lot of space. In today's world where every inch of space is precious, occupying a large space to place multiple production lines is very costly and wasteful. Summary of the Invention

[0003] This invention provides a multi-specification, space-saving production equipment and a method for rapid changeover, which can effectively solve the above-mentioned problems.

[0004] This invention is implemented as follows: A multi-specification, space-saving production equipment, comprising: A base having a flat upper surface and a connector located around its outer periphery; and Multiple production mechanisms, each having a flat support frame at the lower end, a flat protective cover assembly at the upper end, and plug-in posts located on its outer periphery. Wherein, any one of the production mechanisms is movably attached to the upper surface of the base via the support frame and is detachably connected to the plug-in post via the plug-in member, and / or multiple sets of the production mechanisms are movably attached to the surface of the protective cover group of another production mechanism via the support frame and are detachably connected to each other via the plug-in posts.

[0005] As a further improvement, when one of the production mechanisms is located on the base, the other multiple sets of production mechanisms are stacked one on top of the other.

[0006] As a further improvement, the upper end of the plug-in post is provided with a plug-in structure, and the lower end of the plug-in post is provided with a plug-in hole. When multiple sets of the production mechanism are stacked, the plug-in structure is inserted into the plug-in hole.

[0007] As a further improvement, the plug-in structure is configured to be consistent with the structure of the plug-in component.

[0008] As a further improvement, the production mechanism includes multiple sets of roller units and at least one shearing unit. The multiple sets of roller units are arranged sequentially on the support frame. The shearing unit is connected to one end of the multiple sets of roller units and is disposed on the support frame. The protective cover group covers the multiple sets of roller units and the shearing unit.

[0009] As a further improvement, each of the roller group units includes an upper roller body and a lower roller body arranged vertically, and mounting plates disposed on both sides of the upper roller body and the lower roller body. Adjacent roller group units are connected by the mounting plates, and the two mounting plates are securely connected by at least one connector.

[0010] As a further improvement, any of the roller units can be detached from the production mechanism.

[0011] As a further improvement, the production mechanism also includes a first power assembly disposed on the side wall of any of the roller group units and a second power assembly disposed on the side wall of the shearing unit. The first power assembly drives multiple sets of the roller group units to work, and the second power assembly drives the shearing unit to work.

[0012] As a further improvement, the protective cover group is configured as multiple protective covers, each of the roller group units or the shearing unit corresponds to one of the protective covers, and a first magnetic attraction structure is provided between the roller group unit and the protective cover or between the shearing unit and the protective cover.

[0013] A method for rapid changeover using the aforementioned multi-specification space-saving production equipment, characterized by comprising: S1. Detect whether the production mechanism is provided on the base; S2. Determine the production organization that meets the production requirements; S3. Call the crane to lift the production mechanism that meets the production requirements onto the base.

[0014] The beneficial effects of this invention are as follows: by setting the upper surface of the base and the upper and lower surfaces of the multiple production mechanisms to have flat surfaces, any one of the production mechanisms can be stably placed on the base to work. Furthermore, the multiple production mechanisms that are not in operation can be stacked aside for later use, without each production mechanism occupying space. Instead, the production mechanisms are stacked by utilizing the longitudinal space, thereby saving space and indirectly saving space costs. By setting plug-in parts and plug-in posts on the periphery of the base and the production mechanisms respectively, the production mechanisms and the base, or the production mechanisms and the production mechanisms can be stably connected, ensuring the safety of production. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a structural diagram of the first embodiment of the present invention.

[0017] Figure 2 This is a structural diagram of the production mechanism of the first embodiment of the present invention, which is set on the base.

[0018] Figure 3 This is a partial exploded view of the production mechanism according to the first embodiment of the present invention.

[0019] Figure 4 This is a structural diagram of the second embodiment of the present invention.

[0020] In the picture: 1. Base; 11. Top surface; 12. Connector; 2. Production mechanism; 21. Support frame; 22. Protective cover assembly; 221. Protective cover; 23. Insertion post; 231. Insertion structure; 232. Insertion hole; 24. Roller unit; 241. Upper roller body; 242. Lower roller body; 243. Mounting plate; 244. Connector; 25. Shearing unit; 26. First power assembly; 27. Second power assembly; 28. Hand-operated cutter. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] In the description of this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] Reference Figures 1-4As shown, a multi-specification space-saving production equipment includes at least one base 1 and multiple sets of production mechanisms 2 detachably mounted on the base 1. One production mechanism 2 is mounted on the base 1, while the other sets of production mechanisms 2 are stacked vertically to one side, thereby saving space and reducing floor area. Each set of production mechanisms 2 may have different functions. When a specific production mechanism 2 is needed, a crane is used to move the required production mechanism 2 onto the base 1 for operation, while other unused production mechanisms 2 are stacked aside for later use.

[0024] To ensure the stability of the production mechanism 2 placed on the base 1, the base 1 is provided with a plurality of spaced-apart connectors 12, and the production mechanism 2 is provided with a plurality of connector posts 23 corresponding to the connectors 12. The production mechanism 2 is hoisted by a crane, and after the connector posts 23 are aligned with the connectors 12, the production mechanism 2 is placed on the base 1 and stably fixed. Specifically, the connector post 23 has a connector structure 231 at the upper end and a connector hole 232 at the lower end. The connectors 12 have the same structure as the connector structure 231. The connectors 12 of the base 1 correspond to the connector holes 232 of the production mechanism 2, thereby allowing the production mechanism 2 to be stably placed on the base 1 and stably fixed.

[0025] Furthermore, at least two connectors 12 are spaced apart on both sides of the base 1, and connector posts 23, opposite to the connectors 12, are spaced apart on both sides of the production mechanism 2. More specifically, each connector 12 has a lower fixed block, an upper movable block movably disposed above the lower fixed block, a base fixed below the lower fixed block, and a handle connected to the upper movable block. The handle passes through the base and the lower fixed block and is connected to the upper movable block, and operating the handle drives the upper movable block to move relative to the lower fixed block. In this embodiment, the lower fixed block and the upper movable block have the same shape and are elongated. The lower fixed block has a first through hole in its center. The side wall of the base has an opening slot, and the center of the base has a second through hole. The first and second through holes correspond to each other. The handle is L-shaped, with one end passing through the second and first through holes and connecting to the upper movable block. The other end of the L-shaped structure passes through the opening slot and extends beyond the outer side wall of the base for easy operation. Furthermore, when the handle is operated to rotate the upper movable block, the upper movable block is angled relative to the long side of the lower fixed block. Specifically, when the handle is operated to rotate the upper movable block, the long side of the upper movable block is at a 90° angle to the long side of the lower fixed block, and the upper movable block is confined within the insertion hole 232 of the insertion post 23 and cannot detach.

[0026] Furthermore, the insertion hole 232 of the insertion post 23 is provided from bottom to top with a hole position and a relief portion that are consistent with the shape of the lower fixed block. The outer dimensions of the hole position are slightly larger than the outer dimensions of the lower fixed block. The dimensions of the relief portion in all four directions are larger than the dimensions of the long side of the upper movable block. When the upper movable block rotates 90°, the long side of the upper movable block is restricted by the wall between the hole position and the relief portion, so that the insertion hole 232 of the insertion post 23 cannot leave the insertion member 12.

[0027] Of course, whether it is the connection between the production mechanism 2 and the base 1, or the connection between one production mechanism 2 and another production mechanism 2, it is all achieved by connecting the plug-in 12 or the plug-in structure 231 to the plug-in hole 232, thereby completing a stable connection and ensuring the stability between the production mechanism 2 and the base 1, or the stability of multiple sets of production mechanisms 2 stacked together.

[0028] When it is necessary to move the production mechanism 2 away from the base 1, or to move one of the production mechanisms 2 away from the stacked production mechanisms 2, first operate the handle to drive the long side direction of the upper movable block to correspond to the long side direction of the lower fixed block, so that the upper movable block can leave the insertion hole 232 through the hole position of the insertion hole 232. The production mechanism 2 is no longer restricted by the insertion part 12 and can be separated from the base 1 or from another production mechanism 2, and the crane can then lift the production mechanism 2.

[0029] Furthermore, the production mechanism 2 also includes multiple sets of roller units 24, at least one set of shearing units 25, flat support frames 21 located at the lower ends of the roller units 24 and the shearing units 25, flat protective covers 221 located at the upper ends of the roller units 24 and the shearing units 25, a first power assembly 26 located on the side wall of any of the roller units 24, and a second power assembly 27 located on the side wall of the shearing unit 25. The first power assembly 26 drives the multiple sets of roller units 24 to work, and the second power assembly 27 drives the shearing unit 25 to work. Of course, when the number of roller units 24 increases, the power of the first power assembly 26 should also increase accordingly. Here, only one first power assembly 26 needs to be set up so that the total volume of the production mechanism 2 occupies a small space, ensuring that the production mechanisms 2 can be stacked on top of each other, thereby saving space.

[0030] refer to Figure 1As shown, in the first embodiment, the first power assembly 26 includes a first motor and a first fixing plate fixed to the side wall of the roller assembly unit 24. The first motor is fixed to the first fixing plate and connected to the roller assembly unit 24. The second power assembly 27 includes a second motor and a second fixing plate fixed to the side wall of the shearing unit 25. The second motor is fixed to the second fixing plate and connected to the shearing unit 25.

[0031] refer to Figure 4 As shown, in the second embodiment, the first power assembly 26 includes a first gear connected to the side wall of the roller unit 24 and a first drive structure detachably connected to the first gear. A first positioning plate is fixed on the side wall of the base 1, and the first drive structure is fixed on the first positioning plate. The first drive structure drives the first gear to drive the roller unit 24 to work. The first power assembly 26 also includes a first outer cover, which covers the connection between the first gear and the first drive structure to protect the first gear and the first drive structure. The second power assembly 27 includes a second gear connected to the side wall of the shearing unit 25 and a second drive structure detachably connected to the second gear. A second positioning plate is fixed on the side wall of the base 1, and the second drive structure is fixed on the second positioning plate. The second drive structure drives the second gear to drive the shearing unit 25 to work. The second power assembly 27 also includes a second outer cover, which covers the connection between the second gear and the second drive structure to protect the second gear and the second drive structure. When the production mechanism 2 is separated from the base 1, the first drive structure and the first gear are separated, and the second drive structure and the second gear are separated. When multiple production mechanisms 2 are stacked, only the first gear and the second gear are on the side wall of the production mechanism 2, and the first drive structure and the second drive structure are fixed to the side wall of the base 1.

[0032] Specifically, multiple sets of roller units 24 are arranged sequentially on the support frame 21. The shearing unit 25 is connected to one end of the multiple sets of roller units 24 and is disposed on the support frame 21. The protective cover 221 covers the multiple roller units 24 and the shearing unit 25. The flatness of the support frame 21 and the protective cover 221 and the flatness of the upper surface 11 of the base 1 allows the production mechanisms 2 to be stably connected together when they are stacked on top of each other or when they are placed on the base 1.

[0033] In this embodiment, each roller group unit 24 includes an upper roller body 241 and a lower roller body 242 arranged vertically, and mounting plates 243 disposed on both sides of the upper roller body 241 and the lower roller body 242. Adjacent roller group units 24 are connected by the mounting plates 243, and the two mounting plates 243 are securely connected by at least one connector 244. Thus, multiple sets of roller group units 24 can be stably mounted on the support frame 21 for operation, and the multiple sets of roller group units 24 transport the steel plate to the shearing unit 25 for cutting. Of course, when not many sets of roller group units 24 are needed, the unnecessary roller group units 24 can be removed, retaining only the required number of roller group units 24. Therefore, any roller group unit 24 can be detachably mounted on the production mechanism 2.

[0034] Furthermore, in this embodiment, the protective cover 221 is configured as a plurality of protective covers 221, with each roller group unit 24 and the shearing unit 25 corresponding to one protective cover 221. The size of the protective cover 221 of the roller group unit 24 and the shearing unit 25 depends on the size of the upper end face of their respective roller group unit 24 or shearing unit 25. To facilitate the quick and stable fixing of the protective cover 221 to the roller group unit 24 or the shearing unit 25, a first magnetic attraction structure is provided between the roller group unit 24 and the protective cover 221, or between the shearing unit 25 and the protective cover 221. Through this first magnetic attraction structure, the protective cover 221 can be quickly and stably connected to the roller group unit 24 or the shearing unit 25. More specifically, a first magnet can be provided on the roller assembly unit 24 and the shearing unit 25, and a corresponding second magnet can be provided on the protective cover 221. The first magnet and the second magnet have different magnetic properties, so the protective cover 221 can be connected to the roller assembly unit 24 or the shearing unit 25 by the attraction between the first magnet and the second magnet. Furthermore, a hand-operated knife 28 is provided at the end of the production mechanism 2 away from the shearing unit 25, and a second magnetic attraction structure is provided on the side wall of the hand-operated knife 28. Specifically, a magnet is provided on the side of the hand-operated knife 28, and the frame of the roller assembly unit 24 near the hand-operated knife 28 is made of iron metal. The hand-operated knife 28 is attracted to the frame to ensure that the hand-operated knife 28 is in a closed state when not in use.

[0035] A quick-change method for production mechanism 2 includes: S1. Detect whether the production mechanism 2 is provided on the base 1; S2. Determine if the production organization meets the production requirements; S3. Call the crane to lift the production mechanism 2 that meets the production requirements onto the base 1.

[0036] In this embodiment, a quick-change method for the production mechanism 2 includes: S1. Detect whether the production mechanism 2 is provided on the base 1.

[0037] S11. If the production mechanism 2 is provided on the base 1, then proceed to S21.

[0038] S12. If the production mechanism 2 is not present on the base 1, proceed to S22.

[0039] S2, Determine the production organization that meets the production requirements.

[0040] S21. Determine whether the production mechanism 2 on the base 1 meets the production requirements. If it meets the production requirements, prepare for production. If it does not meet the production requirements, proceed to S3.

[0041] S22. Determine which of the stacked production mechanisms 2 meets the production requirements and proceed to S3.

[0042] S3. Call the crane to lift the production mechanism 2 that meets the production requirements onto the base 1.

[0043] Of course, among the stacked sets of production mechanisms 2, the production mechanism 2 that meets the production requirements is not necessarily on the top layer. The crane needs to first hoist and stack the production mechanisms 2 that do not meet the production requirements one by one to the side for temporary placement, until the production mechanism 2 that meets the production requirements is hoisted and placed on the base 1, and then the production mechanism 2 that does not meet the production requirements that was temporarily placed aside is hoisted to the stacking area. Therefore, the production equipment composed of multiple sets of production mechanisms 2 of different models and specifications only requires three times the space occupied by the production mechanism 2, and at the same time, it utilizes the vertical space to stack the production mechanism 2 to achieve the purpose of saving space, thereby saving site costs.

[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.

Claims

1. A multi-specification space-saving production equipment, characterized in that, include: A base (1) having a flat upper surface (11) and a connector (12) located around its outer periphery; and Multiple production mechanisms (2) of different models and specifications are provided. Each production mechanism (2) has a flat support frame (21) at the lower end, a flat protective cover assembly (22) at the upper end, and plug-in posts (23) located on its outer periphery. The production mechanism (2) includes multiple sets of roller units (24) and at least one shearing unit (25). The multiple sets of roller units (24) are arranged sequentially on the support frame (21). The shearing unit (25) is connected to one end of the multiple sets of roller units (24) and is provided on the support frame (21). The protective cover assembly (22) covers the multiple sets of roller units (24) and the shearing unit (25). Each roller unit (24) includes upper and lower... The upper roller body (241) and the lower roller body (242) are provided, and the mounting plates (243) are provided on both sides of the upper roller body (241) and the lower roller body (242). Adjacent roller group units (24) are connected through the mounting plates (243), and the two mounting plates (243) are firmly connected through at least one connector (244). The protective cover group (22) is provided as a plurality of protective covers (221). Each roller group unit (24) or a shearing unit (25) corresponds to a protective cover (221), and a first magnetic attraction structure is provided between the roller group unit (24) and the protective cover (221) or between the shearing unit (25) and the protective cover (221). In this embodiment, any of the production mechanisms (2) is movably fitted to the upper surface (11) of the base (1) via the support frame (21) and is detachably connected to the plug-in post (23) via the plug-in member (12); and, When one of the production mechanisms (2) is placed on the base (1), the other multiple production mechanisms (2) are stacked on one side. The production mechanisms (2) that are adjacent to each other are attached to the surface of the protective cover group (22) on the top of the production mechanism (2) by the support frame (21) located at the bottom of the upper production mechanism, and are detachably connected by the plug-in posts (23) between them. The upper end of the plug-in post (23) is provided with a plug-in structure (231), and the lower end of the plug-in post (23) is provided with a plug-in hole (232). When multiple sets of the production mechanism (2) are stacked, the plug-in structure (231) is inserted into the plug-in hole (232).

2. The multi-specification space-saving production equipment according to claim 1, characterized in that, The plug-in structure (231) is configured in the same way as the plug-in component (12).

3. The multi-specification space-saving production equipment according to claim 1, characterized in that, Any of the roller unit (24) can be detached from the production mechanism (2).

4. The multi-specification space-saving production equipment according to claim 1, characterized in that, The production mechanism (2) further includes a first power assembly (26) disposed on the side wall of any of the roller group units (24) and a second power assembly (27) disposed on the side wall of the shearing unit (25). The first power assembly (26) drives multiple sets of roller group units (24) to work, and the second power assembly (27) drives the shearing unit (25) to work.

5. A method for rapid changeover using a multi-specification space-saving production equipment as described in any one of claims 1 to 4, characterized in that, include: S1. Check whether the production mechanism (2) is provided on the base (1); S2. Determine the production organization that meets the production needs (2). S3, Call the crane to lift the production mechanism (2) that meets the production requirements onto the base (1).

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