一种镶针筒氮碳共渗处理的微变形调节控制方法

By using an ammonium carbamate pre-atmosphere and an autonomous learning model to optimize process parameters in the nitrocarburizing process with inserts, the problems of hydrogen embrittlement and micro-deformation control were solved, and an efficient and stable production process was achieved.

CN121411367BActive Publication Date: 2026-07-17ZHEJIANG YIFAN AUTOMATION EQUIP CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG YIFAN AUTOMATION EQUIP CO LTD
Filing Date
2025-11-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing nitrocarburizing process for inserting needles has problems such as difficulty in eliminating the risk of hydrogen embrittlement and poor precision in controlling micro-deformation, resulting in unstable product quality and low production efficiency.

Method used

Ammonium carbamate was used as the pre-atmosphere source. The process parameters were optimized through a self-learning model. Combined with wide and narrow threshold experiments, a precise mapping relationship between process input and output parameters was established. Intelligent control methods were used to achieve micro-deformation adjustment.

Benefits of technology

It effectively eliminated the risk of hydrogen embrittlement, improved product reliability and production efficiency, achieved high-quality and stable production, and reduced the number of tests and costs.

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Abstract

本发明公开了一种镶针筒氮碳共渗处理的微变形调节控制方法,包括系统构建、宽阈值试验、窄阈值试验、自主学习和生产验证。本发明采用生产系统与辅助计算系统结合的方式,通过采用氨基甲酸铵前置分解控制H2浓度,并设置硬约束嵌入优化算法中,将质量管控变为事前预防;本发明集成自主学习模型,通过宽 / 窄阈值试验积累数据,并建立工艺输入参数与输出参数之间的精确映射关系,通过优化算法,实现对热处理微变形的精密控制;本发明变传统的经验试错为数据驱动寻优,显著减少试验次数;本发明通过损失函数中引入了可调节的权重系数,具备定制化生产能力;本发明通过模型反馈迭代数据不断提高生产精度和适用范围。
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