A polishing device for automobile roller bearing
Patent Information
- Application Number
- CN202511655890.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2045-11-12
AI Technical Summary
[0003]然而,现有汽车滚轮轴承打磨装置仍存在诸多技术缺陷:其一,轴承输送多依赖人工辅助或简易输送机构,需人工将待打磨轴承转移至打磨工位并定位,不仅劳动强度大,且输送精准度不足,易导致打磨偏差,严重影响生产效率与产品一致性;其二,夹持机构结构固定,适配性极差,仅能针对单一规格轴承进行夹持,面对不同内径、外径的滚轮轴承时,需频繁拆卸调整设备,操作繁琐且耗时,大幅降低生产连续性;其三,打磨组件的打磨部件位置与角度调节受限,打磨范围固定,难以精准覆盖轴承外表面及侧边缘等关键部位,导致打磨精度不足,无法满足高精度加工需求
[0018]本申请的有益效果是:通过线性电机一、拨移件、线性电机二与夹持模组一的配合,实现了待打磨滚轮轴承的自动化输送与转移,有效减少人工干预,提升了输送效率与精准度;调节式夹持组借助转盘件、推移槽、连接杆、直移板、连接导板、抵接板、插杆及可伸缩调节的 L 形板的配合作用,配合推杆的位置调整,能够灵活适配不同规格、尺寸的滚轮轴承,大幅提升了装置的通用性与适配范围;往复移动座与链条、链轮的传动配合,带动调节式夹持组平稳往复运动,确保轴承定位输送的稳定性,为打磨抛光提供可靠保障;打磨组件中打磨片载板可通过环板件、推移支板、推移块实现展开或收缩调节,结合驱动电机二与同步轮组二驱动的打磨盘,能够精准打磨轴承外表面及侧边缘,抛光组件则通过驱动电机一、同步轮组一带动传动轴杆与拨杆运作,使传动带运动且振动,利用抛光带实现辅助抛光,显著提升了轴承打磨抛光的精度与表面光滑度;收集仓配合防尘防爆风机与安装基板的吸尘槽,可高效收集打磨抛光产生的碎屑与粉末,吹扫件能对完成加工的轴承进行表面吹扫,既保证了作业环境的整洁,又避免了杂质残留影响轴承质量,同时插杆、打磨片、抛光带等部件的可拆卸更换设计,降低了维护难度与使用成本,整体实现了滚轮轴承打磨抛光的自动化、精准化、高效化作业。
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Figure CN121424196B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of roller bearing grinding technology, and more specifically, to an automotive roller bearing grinding device. Background Technology
[0002] In the automotive manufacturing industry, roller bearings are key transmission components, and the surface grinding precision of their bearings directly affects the stability and service life of the entire vehicle. Therefore, the requirements for the efficiency, adaptability and accuracy of grinding equipment are becoming increasingly stringent.
[0003] However, existing automotive roller bearing grinding devices still have many technical shortcomings: First, bearing transport relies heavily on manual assistance or simple transport mechanisms, requiring manual transfer and positioning of the bearing to be ground to the grinding station. This is not only labor-intensive but also lacks transport accuracy, easily leading to grinding deviations and severely affecting production efficiency and product consistency. Second, the clamping mechanism has a fixed structure and extremely poor adaptability, only capable of clamping bearings of a single specification. When dealing with roller bearings of different inner and outer diameters, frequent disassembly and adjustment of the equipment are required, making the operation cumbersome and time-consuming, significantly reducing production continuity. Third, the position and angle adjustment of the grinding components in the grinding assembly are limited, and the grinding range is fixed, making it difficult to accurately cover key parts such as the outer surface and side edges of the bearing, resulting in insufficient grinding precision and failing to meet the requirements of high-precision processing. Summary of the Invention
[0004] This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes an automotive roller bearing grinding device. This solution realizes automated and precise conveying and positioning for automotive roller bearing grinding, can flexibly adapt to bearings of different specifications, accurately grinds key parts, and the key components are easy to disassemble and assemble, greatly improving grinding accuracy, production efficiency and equipment versatility, and reducing labor intensity and maintenance costs.
[0005] According to an embodiment of this application, an automotive roller bearing grinding device includes a body. Two reciprocating moving seats are symmetrically arranged along the axis on the right side of the inner cavity of the body. An adjustable clamping group capable of reciprocating motion is movably arranged on the opposite side of the two reciprocating moving seats. The adjustable clamping group is used for positioning and conveying the automotive roller bearing during grinding. A grinding component is arranged in the middle of the inner cavity of the body. The grinding component is used for grinding the roller bearing. The adjustable clamping assembly includes a rod and a bearing plate arranged opposite to each other. A turntable is rotatably arranged in the inner cavity of the bearing plate. Multiple straight-moving grooves are opened through the inner surface of the bearing plate, and a pushing groove is opened through the surface of the turntable. A straight-moving plate is slidably arranged in the inner cavity of the straight-moving groove. A connecting rod is slidably contacted in the inner cavity of the pushing groove. The connecting rod cooperates with the pushing groove to adjust the position of the straight-moving plate.
[0006] The straight-moving plate extends through one end of the bearing plate and is connected to an abutment plate via a connecting guide plate. The abutment plate, in conjunction with the insert rod, positions both sides of the roller bearing.
[0007] According to some embodiments of this application, the end of the connecting rod away from the straight-moving plate is connected to an L-shaped plate; the inner cavity of the reciprocating moving seat is provided with an assembly groove, wherein a chain is movably provided in the inner cavity of the assembly groove, and both ends of the inner surfaces of the two chains are fitted with shafts, and the surfaces of the two shafts are connected with synchronous pulleys, and the two synchronous pulleys are connected by a synchronous belt drive.
[0008] According to some embodiments of this application, the adjustable clamping assembly further includes a push rod, wherein a fixed end of the push rod is connected to a bearing seat, and one end of the bearing seat is connected to a sprocket via a rotating rod; The output ends of the two push rods, which are set opposite to each other, are connected to an installation sleeve and a connecting plate, respectively. The installation sleeve and the connecting plate are used to install the bearing plate and the insertion rod, respectively.
[0009] According to some embodiments of this application, the grinding assembly includes a grinding disc for grinding the outer surface of the roller bearing, and the grinding disc is sleeved on the transmission rod. The grinding disc is driven by a driving structure, which includes a second driving motor disposed above the grinding disc. The output end of the second driving motor and the transmission rod shaft end of the grinding disc are both sleeved with a set of second synchronous wheels.
[0010] According to some embodiments of this application, both ends of the transmission rod surface of the grinding disc are fitted with ring plates, and mounting grooves are opened on opposite sides of the two ring plates. The surface of the ring plates is provided with multiple limiting grooves.
[0011] According to some embodiments of this application, a sliding ring groove is provided at one end of the two ring plates facing each other, and a plurality of snap-fit grooves are provided on the outer surface of the ring plates.
[0012] According to some embodiments of this application, the inner surface of the slip ring groove is connected to a ring plate via a slidably disposed slip ring plate, and a plurality of plug-in paddles are connected to one side of the ring plate. The plug-in paddles are inserted into the snap-fit groove, and the plug-in paddles cooperate with the snap-fit groove to limit the ring plate.
[0013] According to some embodiments of this application, a pusher plate is rotatably connected to the surface of the ring plate, and a pusher block is rotatably connected to the other end of the pusher plate. The side of the pusher block away from the pusher plate passes through the limiting groove via a cylindrical rod and is connected to the grinding disc carrier plate. The grinding disc carrier plate is used to install the grinding disc, so that the grinding disc can be flexibly disassembled and replaced.
[0014] According to some embodiments of this application, a collection chamber is provided at the bottom of the inner cavity of the machine body for collecting the powder generated after grinding. A roller conveyor is provided on the left side of the inner cavity of the machine body and on the right side of the grinding assembly for conveying the grinding roller bearing.
[0015] According to some embodiments of this application, a linear motor is longitudinally mounted on the left side of the inner cavity of the machine body, and a sliding roller group is mounted on the left side of the inner cavity of the machine body and on the right side of the linear motor. The output end of the linear motor is movably connected to a shifting member, which can be linearly displaced on the linear motor.
[0016] According to some embodiments of this application, a polishing assembly is provided in the inner cavity of the machine body and on the left side of the reciprocating moving seat; According to some embodiments of this application, the polishing assembly includes a transmission belt located above the collection chamber. A transmission shaft is provided through both sides of the inner cavity of the transmission belt, and a lever is provided on the opposite side of the two transmission shafts. A drive motor is mounted on the shaft end of the transmission shaft via a bracket, and a synchronous pulley set is fitted on the output end of the drive motor, as well as the shaft ends of the transmission shaft and the lever.
[0017] According to some embodiments of this application, two mounting base plates of the same shape are provided on both sides of the transmission belt, and a dust suction groove is provided through the middle of the surface of the mounting base plate.
[0018] The beneficial effects of this application are as follows: Through the cooperation of linear motor one, shifting component, linear motor two, and clamping module one, the automated conveying and transfer of the roller bearing to be ground is realized, effectively reducing manual intervention and improving conveying efficiency and accuracy; the adjustable clamping group, with the cooperation of turntable component, push groove, connecting rod, straight plate, connecting guide plate, abutment plate, insertion rod, and telescopic adjustable L-shaped plate, and in conjunction with the position adjustment of push rod, can flexibly adapt to roller bearings of different specifications and sizes, greatly improving the versatility and adaptability of the device; the transmission cooperation between the reciprocating moving seat and the chain and sprocket drives the adjustable clamping group to move back and forth smoothly, ensuring the stability of bearing positioning and conveying, and providing reliable guarantee for grinding and polishing; the grinding disc carrier plate in the grinding assembly can be expanded or contracted through the ring plate component, push support plate, and push block, and combined with the grinding disc driven by drive motor two and synchronous wheel group two, it can accurately grind the outer surface and side edges of the bearing, while the polishing assembly is driven by drive motor one and synchronous wheel group one. The operation of the drive shaft and lever causes the drive belt to move and vibrate, and the polishing belt is used to assist polishing, which significantly improves the accuracy and surface smoothness of bearing grinding and polishing. The collection bin, together with the dustproof and explosion-proof fan and the dust collection groove of the mounting plate, can efficiently collect the debris and powder generated during grinding and polishing. The blowing component can blow the surface of the finished bearing, which not only ensures the cleanliness of the working environment, but also avoids the impact of impurities on bearing quality. At the same time, the detachable and replaceable design of components such as the insertion rod, grinding disc, and polishing belt reduces the difficulty of maintenance and the cost of use. Overall, it realizes the automation, precision and efficiency of roller bearing grinding and polishing.
[0019] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure assembly of the automotive roller bearing grinding device according to an embodiment of this application; Figure 2 This is a cross-sectional schematic diagram of the body structure according to an embodiment of this application; Figure 3 This is a schematic diagram of the structural assembly of the collection bin, linear motor one, sliding roller group, linear motor two, roller conveyor, reciprocating moving seat, adjustable clamping group, polishing assembly and grinding assembly according to the embodiments of this application. Figure 4 This is a schematic diagram of the structural assembly of linear motor one and linear motor two according to embodiments of this application; Figure 5 This is a schematic diagram of the mounting bracket and purging component structure assembly according to an embodiment of this application; Figure 6 This is a schematic diagram of a transmission belt structure according to an embodiment of this application; Figure 7 This is a schematic diagram of the structure and assembly of the adjustable clamping assembly, polishing assembly and grinding assembly according to an embodiment of this application; Figure 8 This is a partial structural schematic diagram of the polishing assembly according to an embodiment of this application; Figure 9 This is a schematic diagram of the reciprocating moving seat, assembly groove, chain, and other structures according to embodiments of this application. Figure 10 This is a partial structural diagram of the polishing component according to an embodiment of this application; Figure 11 This is one of the exploded view diagrams of the polishing component structure according to an embodiment of this application; Figure 12 This is a second exploded view of the grinding component structure according to an embodiment of this application; Figure 13 This is a partial structural schematic diagram of an adjustable clamping assembly according to an embodiment of this application; Figure 14 This is a second schematic diagram of the adjustable clamping assembly structure according to an embodiment of this application.
[0022] Icons: 100, Body; 110, Collection Chamber; 120, Linear Motor 1; 121, Transfer Component; 130, Sliding Roller Assembly; 140, Linear Motor 2; 141, Clamping Module 1; 150, Clamping Module 2; 160, Mounting Frame; 170, Blowing Component; 200, Roller Conveyor Component; 300, Reciprocating Moving Seat; 301, Assembly Slot; 310, Chain; 400, Adjustable Clamping Assembly; 410, Bearing Seat; 420, Sprocket; 430, Push Rod; 440, Mounting Sleeve; 450, Insert Rod; 460, Bearing Plate; 461, Connecting Plate; 462, Straight Transfer Slot; 463, Transmission Wheel Assembly; 470, Turntable Component; 471, Push Slot; 480, Straight Transfer Plate ; 481. Connecting rod; 490. Connecting guide plate; 491. Abutment plate; 492. L-shaped plate; 500. Polishing assembly; 510. Drive motor one; 520. Transmission shaft; 530. Toggle lever; 540. Synchronous pulley set one; 550. Transmission belt; 560. Mounting base plate; 561. Dust collection groove; 600. Grinding assembly; 610. Drive motor two; 620. Synchronous pulley set two; 630. Grinding disc; 640. Ring plate; 641. Mounting groove; 642. Limiting groove; 643. Snap-fit groove; 644. Slip ring groove; 650. Ring plate component; 651. Slip ring plate; 660. Push support plate; 661. Push block; 670. Insertion lever; 680. Grinding disc carrier plate. Detailed Implementation
[0023] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.
[0024] The following description, with reference to the accompanying drawings, depicts an automotive roller bearing grinding apparatus according to an embodiment of this application.
[0025] like Figures 1-14 As shown, the automotive roller bearing grinding device according to an embodiment of this application includes a body 100, such as... Figures 1 to 7 As shown, a collection chamber 110 is installed at the bottom of the inner cavity of the machine body 100. The collection chamber 110 is used to collect the powder generated after grinding and polishing. A roller conveyor 200 is installed on the left side of the inner cavity of the machine body 100 and on the right side of the polishing component 500 and the grinding component 600. The roller conveyor 200 is used to convey the roller bearing after grinding and polishing.
[0026] like Figure 3 and Figure 4 As shown, a linear motor 120 is longitudinally mounted on the left side of the inner cavity of the machine body 100, while a sliding roller assembly 130 is mounted on the left side of the inner cavity of the machine body 100 and to the right of the linear motor 120. The roller bearing to be initially ground is placed in the sliding roller assembly 130. A shifting component 121 is movably connected to the output end of the linear motor 120, and the shifting component 121 can move linearly on the linear motor 120.
[0027] The shifting component 121 consists of a connecting seat, a dial motor, and a dial. The connecting seat is connected to the output end of the linear motor 120 to drive the connecting seat to slide on the surface of the linear motor 120. The dial motor is bolted to one end of the connecting seat, and the output end of the dial motor is connected to the dial, so that the dial can be tilted by the dial motor.
[0028] In actual use, the roller bearing is placed on the sliding roller group 130, and the linear motor 120 controls the movement of the shifting component 121. The dial in the shifting component 121 can transport the roller bearing placed on the sliding roller group 130 backward until it is below the clamping module 141.
[0029] Meanwhile, a linear motor 2 140 is installed on the rear right side of the machine body 100 via a support frame. The output end of the linear motor 2 140 is connected to a clamping module 1 141, which is a robotic arm with a gripper capable of multi-angle movement. The linear motor 2 140 can drive the clamping module 1 141 to linearly move. The clamping module 1 141 can clamp the roller bearing to be polished on the surface of the sliding roller group 130. With the cooperation of the clamping module 1 141 and the linear motor 2 140, the roller bearing can be sent into the adjustable clamping group 400 for subsequent positioning and conveying of the roller bearing using the adjustable clamping group 400.
[0030] like Figure 5 As shown, in practical applications, a clamping module 2 150 is mounted on the rear side of the inner cavity of the machine body 100 and on the left side of the grinding assembly 600. The clamping module 2 150 has the same structure as the clamping module 1 141. At the same time, a blowing component 170 is installed in front of the clamping module 2 150 and on the front side of the inner cavity of the machine body 100. The bottom of the blowing component 170 is supported by the mounting bracket 160. The blowing component 170 consists of a telescopic cylinder and an air pump. The telescopic cylinder can drive the air pump to move linearly. The mounting bracket 160 can support the telescopic cylinder. The air pump can blow the surface of the roller bearing that has been ground after passing through its position and is conveyed by the roller conveyor 200. The brushed roller bearing is sent out of the grinding device through the roller conveyor 200.
[0031] Two reciprocating moving seats 300 are symmetrically arranged along the axis on the right side of the inner cavity of the machine body 100. The reciprocating moving seats 300 are fastened to both sides of the inner cavity of the machine body 100 by bolts. An adjustable clamping group 400 capable of reciprocating motion is movably arranged on the opposite side of the two reciprocating moving seats 300. The adjustable clamping group 400 is used for positioning and conveying when grinding the automotive roller bearing. There are multiple adjustable clamping groups 400, which are arranged in the inner cavity of the assembly slot 301. A grinding component 600 is arranged in the middle of the inner cavity of the machine body 100. The grinding component 600 is used to grind the roller bearing. Among them, such as Figure 13 and Figure 14 As shown, the adjustable clamping assembly 400 includes a pin 450 and a bearing plate 460 arranged opposite to each other. The pin 450 is movably mounted on an adjacent push rod 430 via a mounting sleeve 440, while the bearing plate 460 is movably mounted on an adjacent push rod 430 via a connecting plate 461. Both push rods 430 are engaged with a chain 310 via a sprocket 420 located at one end of a bearing seat 410. The chain 310 rotates under force, driving the sprocket 420 to drive the adjacent push rod 430. A turntable 470 is rotatably mounted inside the bearing plate 460. The inner surface of the carrier plate 460 is provided with multiple straight-moving grooves 462, while the surface of the turntable 470 is provided with a pushing groove 471. A straight-moving plate 480 is slidably arranged in the inner cavity of the straight-moving groove 462. A connecting rod 481 is slidably contacted in the inner cavity of the pushing groove 471. The connecting rod 481 and the opposite side of the straight-moving plate 480 are fixedly connected. The connecting rod 481, in conjunction with the pushing groove 471, adjusts the position of the straight-moving plate 480 in order to change the position of the connecting guide plate 490 and the abutment plate 491, thereby adjusting the position of the abutment plate 491 tightly against the side of the roller bearing. In use, by rotating the turntable 470 and limiting it under the straight-moving groove 462, the push groove 471 opened therein can push the adjacent connecting rod 481 to move, thereby driving the straight-moving plate 480 to move linearly within the straight-moving groove 462, and driving the connecting guide plate 490 and the abutment plate 491 to move, thereby changing the position of the abutment plate 491 so that it can be used in conjunction with the insertion rod 450 to clamp the relative position on the side of the roller bearing. For example, when clamping a larger roller bearing, by unfolding the abutment plate 491 outward, a wider range of the side of the roller bearing can be clamped. Similarly, by retracting the abutment plate 491 inward, a narrower range of the side of the roller bearing can be clamped.
[0032] Meanwhile, when it is necessary to grind the side edge of the roller bearing, the abutment plate 491 retracts inward to clamp the center of the side of the roller bearing, exposing the side edge of the roller bearing, which can be used with the grinding disc on the grinding disc carrier plate 680 to grind the side edge of the roller bearing.
[0033] Among them, the straight-moving plate 480 extends through one end of the bearing plate 460 and is connected to the abutment plate 491 via the connecting guide plate 490. The abutment plate 491, together with the insertion rod 450, positions both sides of the roller bearing.
[0034] The end of the connecting rod 481 away from the straight-moving plate 480 is connected to an L-shaped plate 492. The L-shaped plate 492 can press tightly against the inner wall of the roller bearing, thereby cooperating with the abutment plate 491 to stably limit the roller bearing. Furthermore, under the action of the turntable 470, the relative positions between multiple L-shaped plates 492 can also be changed, so that they can be adapted to the inner diameter size of roller bearings of different specifications.
[0035] In practical applications, the end of the L-shaped plate 492 that connects to the connecting rod 481 can be connected by a telescopic structure. For example, the end of the connecting rod 481 that connects to the L-shaped plate 492 can be connected by a telescopic sleeve. The telescopic sleeve is limited by bolts, thereby assisting in the manual adjustment of the relative positions between multiple L-shaped plates 492.
[0036] The reciprocating moving seat 300 has an assembly groove 301 in its inner cavity, and a chain 310 is movably installed in the inner cavity of the assembly groove 301. Both ends of the inner surface of the two chains 310 are fitted with shafts, one end of which extends through the outer side of the chain 310. The end of the shaft that connects to the chain 310 is in contact with the chain through a bearing. One end of the reciprocating moving seat 300 is connected to a geared motor, which drives the adjacent shaft. The fixed end of the geared motor is fastened to the surface of the reciprocating moving seat 300 by bolts. At the same time, the output end of the reciprocating moving seat 300 is connected to one end of the adjacent shaft. Specifically, both shafts are connected to synchronous pulleys, which are connected by a synchronous belt. The end of the synchronous belt near the sprocket is connected to the opposite side of the chain 310 via multiple connecting rods. Thus, when the geared motor is working, it can drive the shaft to rotate, which in turn drives the synchronous belt through the synchronous pulleys on the shaft surface. This drives the chain 310 through the connecting rods, which in turn drives the chain 310. The chain 310, in conjunction with the sprocket 420, drives the bearing seat 410, and finally drives the other components in the adjustable clamping assembly 400 to move.
[0037] In practical applications, a chain condition with the same shape as the chain 310 is installed on the outer side of the inner surface of the assembly groove 301. This chain condition can be fixed on the inner surface of the assembly groove 301, and the sprocket 420 meshes with the adjacent chain 310 and chain condition, thereby increasing the stability of the sprocket 420 when it moves.
[0038] In practical applications, the chain 310 can be replaced with a belt, and a pulley is fitted on the surface of the shaft. The two pulleys are connected by belt drive, and the bearing seat 410 is connected to the pulley by a connecting rod. In addition, a loop-shaped cavity with the same shape as the belt is opened at one end of the assembly groove 301 cavity in the reciprocating moving seat 300. One end of the connecting rod connected to the belt extends into the loop-shaped cavity. When the belt drives the connecting rod to move, its shaft end slides in the loop-shaped cavity, thereby increasing the stability of the parts moving in the polishing assembly 500.
[0039] The adjustable clamping assembly 400 also includes a push rod 430, wherein the fixed end of the push rod 430 is connected to a bearing seat 410, and one end of the bearing seat 410 is connected to a sprocket 420 via a rotating rod. The end of the rotating rod connected to the bearing seat 410 is movably connected via a bearing, and the sprocket 420 meshes with the adjacent chain 310, thereby driving the sprocket 420 to move when the chain 310 moves. Specifically, such as Figure 13 and Figure 14 As shown, the output ends of two oppositely arranged push rods 430 are respectively connected to a mounting sleeve 440 and a connecting plate 461. The mounting sleeve 440 and the connecting plate 461 are used to install the bearing plate 460 and the insert rod 450, respectively. The outer surface of the insert rod 450 extends to the inner surface of the mounting sleeve 440 and is threaded to it to facilitate quick disassembly and replacement of insert rods 450 of different sizes. The connecting plate 461 is connected to the opposite side of the bearing plate 460 so that the bearing plate 460 can be installed at the output end of the adjacent push rod 430 through the connecting plate 461.
[0040] In this solution, the position of the adjacent connecting guide plate 490 and the insertion rod 450 can be changed by the push rod 430. The connecting guide plate 490 and the insertion rod 450 are used to transport and position the roller bearing during grinding, so that the adjustable clamping assembly 400 can be adapted to roller bearings of different sizes.
[0041] As a further optimization of this solution, a transmission wheel set 463 is mounted on the surface of the bearing disk 460. The transmission wheel set 463 consists of a drive motor, a gear transmission component, and a gear ring transmission component. The drive motor is fixedly mounted on the surface of the bearing disk 460, the gear transmission component is mounted on the output shaft of the drive motor, and the gear ring transmission component is sleeved on the outer surface of the turntable 470. Thus, when the drive motor is working, it can drive the gear transmission component to rotate and drive the gear ring transmission component to rotate, thereby driving the turntable 470 to rotate to a certain angle, thereby changing the position of the abutment plate 491. In practical applications, to reduce costs, the drive motor can also be replaced with a throttle handle. The position of the abutment plate 491 can be changed by manually adjusting the grip, rotating, and shaking. If a throttle handle is used, a limiting structure, such as a snap-fit sleeve, is required to limit the throttle handle. The limiting structure is existing technology and will not be described in detail in this solution.
[0042] In actual use, the two push rods 430 that are set opposite to each other can be used with the same abutment plate 491, or they can be used with the same insertion rod 450. This solution uses the abutment plate 491 in conjunction with the insertion rod 450 according to the shape of the roller bearing.
[0043] like Figures 2 to 7 and Figure 9As shown, the grinding assembly 600 is installed in the middle of the inner cavity of the machine body 100 via a connecting frame. An electric push rod can be installed on the top of the connecting frame. The output end of the electric push rod is connected to the surface of the connecting frame, while the fixed end of the electric push rod is connected to the top of the inner cavity of the machine body 100 by bolts. The grinding assembly 600 includes a grinding disc 630 for grinding the outer surface of the roller bearing, and the grinding disc 630 is sleeved on the drive rod. The grinding disc 630 is driven by a drive structure, such as... Figure 9 As shown, the drive structure includes a second drive motor 610 mounted above the grinding disc 630. Both the output end of the second drive motor 610 and the transmission rod shaft end of the grinding disc 630 are fitted with a second synchronous pulley set 620. The second synchronous pulley set 620 consists of two synchronous pulleys and a synchronous belt. The two synchronous pulleys are evenly meshed with the synchronous belt. Thus, when the second drive motor 610 rotates, it can drive the second synchronous pulley set 620 to move, which in turn drives the transmission rod and the grinding disc 630 to rotate, thereby grinding the roller bearing located below it.
[0044] The fixed end of the drive motor 610 and the surface of the transmission rod at the grinding disc 630 are both connected to the inner wall of the connecting frame through the bracket, thereby fixing the drive motor 610 and the grinding disc 630. The transmission rod at the grinding disc 630 is movably connected to the bracket through the bearing.
[0045] Both ends of the drive rod of the grinding disc 630 are fitted with ring plates 640, such as Figure 11 and Figure 12 As shown, each of the two ring plates 640 has a mounting groove 641 on its opposite side. The mounting groove 641 is used to install the grinding disc carrier plate 680. The surface of the ring plate 640 has multiple limiting grooves 642 that are connected to the inner cavity of the mounting groove 641.
[0046] Meanwhile, a sliding ring groove 644 is provided at one end of the two ring plates 640 facing each other. The sliding ring groove 644 is used in conjunction with the sliding ring plate 651. A plurality of snap-fit grooves 643 are provided on the outer surface of the ring plate 640. The snap-fit grooves 643 are used in conjunction with the plug-in paddle 670.
[0047] The inner surface of the slip ring groove 644 is connected to the ring plate 650 via the slidably disposed slip ring plate 651. A plurality of plug-in paddles 670 are connected to one side of the ring plate 650. The plug-in paddles 670 are flexible and are inserted into the snap-fit groove 643. The plug-in paddles 670 cooperate with the snap-fit groove 643 to limit the ring plate 650.
[0048] When in use, the plug-in lever 670 is inserted into the snap-fit groove 643 to prevent the ring plate 650 from rotating at will. When it is necessary to rotate the ring plate 650 to cooperate with the push support plate 660 to push the position of the push block 661, simply pull the plug-in lever 670 out of the corresponding snap-fit groove 643 to rotate the ring plate 650.
[0049] The surface of the ring plate 650 is rotatably connected to a pusher plate 660, and the other end of the pusher plate 660 is rotatably connected to a pusher block 661. The side of the pusher block 661 away from the pusher plate 660 passes through the limiting groove 642 via a cylindrical rod and is connected to the grinding disc carrier plate 680. The grinding disc carrier plate 680 is used to install the grinding disc, so that the grinding disc can be flexibly disassembled and replaced.
[0050] Specifically, such as Figure 11 As shown, the surface of the grinding disc carrier plate 680 is provided with mounting screw grooves, which can be used with screws to mount the grinding discs onto the surface of the grinding disc carrier plate 680. This allows the grinding discs to be used to grind the side edges of the roller bearing.
[0051] In practical use, to grind different positions on the side of the roller bearing, the ring plate 650 is rotated. The ring plate 650 can cooperate with the push support plate 660 to push the adjacent push block 661 to move the grinding disc carrier plate 680, so that multiple grinding disc carrier plates 680 can be relatively unfolded or extended. When multiple grinding disc carrier plates 680 are unfolded outward, they can cooperate with the grinding disc to grind the wider part of the side of the roller bearing. When multiple grinding disc carrier plates 680 are retracted inward, they can cooperate with the grinding disc to grind the edge of the side of the roller bearing.
[0052] Even after grinding, the surface of the roller bearing is still not smooth. To increase the smoothness of the roller bearing surface, such as... Figures 3 to 8 As shown, a polishing component 500 is provided in the inner cavity of the body 100 and on the left side of the reciprocating moving seat 300. The polishing component 500 assists in polishing the roller bearing when the grinding component 600 grinds it. The polishing component 500 is located below the grinding component 600.
[0053] Specifically, the polishing assembly 500 includes a drive belt 550, which is located above the collection chamber 110. Drive shafts 520 are installed through both sides of the inner cavity of the drive belt 550, and levers 530 are provided on opposite sides of the two drive shafts 520. Both the drive shaft 520 and the lever 530 extend to the outside of the mounting base plate 560. Bearing brackets are movably fitted at both ends of the drive shaft 520 and the lever 530 to assist in supporting the drive shaft 520 and the lever 530. A drive motor 510 is mounted on the shaft end of the drive shaft 520 via a bracket. A synchronous pulley set 540 is fitted on the output end of the drive motor 510 and the shaft ends of the drive shaft 520 and the lever 530. The synchronous pulley set 540 consists of three synchronous pulleys and a synchronous belt. The three synchronous pulleys are respectively fitted on the output end of the drive motor 510 and the shaft ends of the drive shaft 520 and the lever 530. Adjacent synchronous pulleys are connected by a synchronous belt.
[0054] Specifically, the surface of the transmission belt 550 is dynamically bonded with a polished belt, for example by Velcro or by bolts, and the polished belt is replaceable.
[0055] Thus, when the drive motor 510 is working, it can drive the transmission shaft 520 and the lever 530 to rotate through the synchronous pulley set 540. The rotation of the transmission shaft 520 can drive the transmission belt 550 to move, while the rotation of the lever 530 and the interlaced protrusions on its surface can move the transmission belt 550 back and forth, causing it to vibrate and increasing the polishing effect of the polishing belt on the roller bearing. At the same time, the vibration of the transmission belt 550 can shake off its surface debris and collect it in the collection bin 110.
[0056] Meanwhile, two mounting base plates 560 of the same shape are provided on both sides of the transmission belt 550. The mounting base plates 560 are installed on both sides of the inner cavity of the machine body 100 and located above the collection chamber 110. A dust suction groove 561 is provided through the middle of the surface of the mounting base plate 560 for discharging the polished impurities into the collection chamber 110 for collection.
[0057] Specifically, a dustproof and explosion-proof fan can be installed at the collection chamber 110. The dustproof and explosion-proof fan is existing technology and will not be described in detail in this solution. The air inlet of the dustproof and explosion-proof fan is connected to the cavity of the dust collection tank 561 through a pipe, and the output end of the dustproof and explosion-proof fan is connected to the inner cavity of the collection chamber 110 through a pipe. In this way, when the dustproof and explosion-proof fan is working, it can suck the debris and dust generated during grinding into the collection chamber 110 for collection.
[0058] In practical use, this solution is equipped with a controller and is electrically connected to the linear motor 120, linear motor 2 140, the dial motor of the shifting component 121, the clamping module 141, the clamping module 2 150, the transmission wheel group 463 of the adjustable clamping group 400, the push rod 430, the geared motor of the reciprocating moving seat 300, the drive motor 2 610 of the grinding component 600, the electric push rod on the top of the connecting frame, the telescopic cylinder and air pump of the blowing component 170, and the dustproof and explosion-proof fan, so as to achieve centralized and coordinated control. After the controller is programmed, it can automatically receive feedback signals from various components and issue precise instructions: control linear motor 120 and dial motor to complete bearing transport, regulate the clamping and transfer actions of linear motor 140, clamping module 141, and clamping module 150, synchronously start and stop the geared motor to drive the adjustable clamping group 400 to reciprocate, coordinate drive motor 610, electric push rod and ring plate 650 to complete precise grinding, and finally control telescopic cylinder, air pump and dustproof and explosion-proof fan to operate in an orderly manner, ensuring that all electrical components work together efficiently according to the process, and improving the accuracy and stability of the device's automated control.
[0059] Specifically, the working principle of this automotive roller bearing grinding device is as follows: Initially, the roller bearing to be ground is placed into the sliding roller assembly 130. Linear motor 120 controls the movement of the shifting component 121, which, via a dial, transports the roller bearing backward to below the clamping module 141. Subsequently, linear motor 2 140 on the rear right support of the machine body 100 drives the clamping module 141, which acts as a robotic arm, to move. The clamping module 141 clamps the roller bearing and feeds it into the adjustable clamping assembly 400. The adjustable clamping assembly 400, by rotating the turntable 470 and under the limit of the straight-moving groove 462, pushes the connecting rod 481 through the pushing groove 471, causing the straight-moving plate 480, connecting guide plate 490, and abutment plate 491 to move. This, in conjunction with the insertion rod 450 and the L-shaped adjustment mechanism (which can be adjusted via a telescopic structure), facilitates the movement of the roller bearing. The forming plate 492 positions roller bearings of different specifications, and the push rod 430 can adjust the position of related components to adapt to roller bearings of different sizes. Then, the geared motor on the reciprocating moving seat 300 drives the shaft to rotate, which drives the chain 310 to move through the synchronous pulley and synchronous belt. The chain 310 meshes with the sprocket 420 to drive the bearing seat 410 and the adjustable clamping assembly 400 to reciprocate as a whole, realizing the positioning and conveying of the roller bearing. During the conveying process, the second drive motor 610 of the grinding assembly 600 drives the grinding disc 630 to rotate through the second synchronous pulley assembly 620. At the same time, the plug-in paddle 670 can be lifted to disengage from the locking groove 643. The rotating ring plate 650 adjusts the unfolding or retracting state of the grinding disc carrier plate 680 through the pushing support plate 660 and the pushing block 661, and uses the grinding disc to grind the outer surface and side edges of the roller bearing. During grinding, the drive motor 510 of the polishing assembly 500 drives the transmission shaft 520 and the lever 530 to rotate via the synchronous pulley set 540. The transmission shaft 520 drives the transmission belt 550 to move, and the lever 530 causes the transmission belt 550 to vibrate. The polishing belt on its surface assists in polishing the roller bearing. The debris generated by the vibration and the powder generated by grinding are sucked into the collection chamber 110 by the dust suction groove 561 of the mounting base plate 560 and collected together under the action of the dustproof and explosion-proof fan at the collection chamber 110. After grinding and polishing, the clamping module 150 cooperates to transfer the roller bearing to the roller conveyor 200. When the roller conveyor 200 conveys the roller bearing past the blowing component 170, it blows the surface of the roller bearing. Finally, the roller bearing is sent out of the grinding device by the roller conveyor 200.
[0060] It should be noted that the specific models and specifications of the electrical equipment involved in this solution need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, so they will not be described in detail here.
[0061] The power supply and operating principles of the electrical equipment involved in this solution are clear to those skilled in the art and will not be described in detail here.
[0062] The above are merely embodiments of this application and are not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0063] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. A grinding device for automotive roller bearings, comprising a body (100), characterized in that, Two reciprocating moving seats (300) are symmetrically arranged along the axis on the right side of the inner cavity of the machine body (100), and an adjustable clamping group (400) capable of reciprocating motion is movably arranged on the opposite side of the two reciprocating moving seats (300). A grinding assembly (600) is arranged in the middle of the inner cavity of the machine body (100), and the grinding assembly (600) is used to grind the roller bearing. The adjustable clamping assembly (400) includes a rod (450) and a support plate (460) arranged opposite to each other. A turntable (470) is rotatably provided in the inner cavity of the support plate (460). Multiple straight sliding grooves (462) are provided through the inner surface of the support plate (460), while a push-sliding groove (471) is provided through the surface of the turntable (470). A straight sliding plate (480) is slidably provided in the inner cavity of the straight sliding groove (462). A connecting rod (481) is slidably contacted in the inner cavity of the push-sliding groove (471). The connecting rod (481) cooperates with the push-sliding groove (471) to adjust the position of the straight sliding plate (480). The straight-moving plate (480) extends through one end of the bearing plate (460) and is connected to an abutment plate (491) via a connecting guide plate (490). The abutment plate (491) works with the insert rod (450) to position the two sides of the roller bearing. The connecting rod (481) is connected to an L-shaped plate (492) at the end away from the straight moving plate (480); the reciprocating moving seat (300) has an assembly groove (301) in its inner cavity, wherein a chain (310) is movably provided in the inner cavity of the assembly groove (301), and a shaft is sleeved at both ends of the inner surface of the two chains (310), and a synchronous pulley is connected to the surface of the two shafts, and the two synchronous pulleys are connected by a synchronous belt drive. The adjustable clamping assembly (400) also includes a push rod (430), which is an electric telescopic rod. The fixed end of the push rod (430) is connected to a bearing seat (410), and one end of the bearing seat (410) is connected to a sprocket (420) via a rotating rod. The output ends of the two push rods (430) arranged opposite to each other are respectively connected to the mounting sleeve (440) and the connecting plate (461), and the mounting sleeve (440) and the connecting plate (461) are respectively used to install the bearing plate (460) and the insert rod (450); The grinding assembly (600) includes a grinding disc (630) for grinding the outer surface of the roller bearing. The grinding disc (630) is sleeved on the transmission rod. The grinding disc (630) is driven by a drive structure, which includes a second drive motor (610) disposed above the grinding disc (630). The output end of the second drive motor (610) and the end of the transmission rod shaft of the grinding disc (630) are both sleeved with a second set of synchronous pulleys (620). Both ends of the transmission rod surface of the grinding disc (630) are fitted with ring plates (640), and the two ring plates (640) are provided with mounting grooves (641) on opposite sides. The surface of the ring plates (640) is provided with multiple limiting grooves (642).
2. The automotive roller bearing grinding device according to claim 1, characterized in that, Two ring plates (640) have a sliding ring groove (644) at one end opposite to each other, and multiple snap-fit grooves (643) are provided on the outer surface of the ring plates (640).
3. The automotive roller bearing grinding device according to claim 2, characterized in that, The inner surface of the slip ring groove (644) is connected to a ring plate (650) via a slidingly disposed slip ring plate (651), and a plurality of plug-in paddles (670) are connected to one side of the ring plate (650). The plug-in paddles (670) are inserted into the snap-fit groove (643), and the plug-in paddles (670) cooperate with the snap-fit groove (643) to limit the ring plate (650).
4. The automotive roller bearing grinding device according to claim 3, characterized in that, The surface of the ring plate (650) is rotatably connected to a pusher plate (660), and the other end of the pusher plate (660) is rotatably connected to a pusher block (661). The side of the pusher block (661) away from the pusher plate (660) passes through the limiting groove (642) via a cylindrical rod and is connected to the grinding disc carrier plate (680). The grinding disc carrier plate (680) is used to install the grinding disc, so that the grinding disc can be flexibly disassembled and replaced.
5. The automotive roller bearing grinding device according to claim 1, characterized in that, A collection chamber (110) is provided at the bottom of the inner cavity of the machine body (100). The collection chamber (110) is used to collect the powder generated after grinding. A roller conveyor (200) is provided on the left side of the inner cavity of the machine body (100) and on the right side of the grinding assembly (600). The roller conveyor (200) is used to convey the grinding roller bearing.
6. The automotive roller bearing grinding device according to claim 5, characterized in that, A linear motor (120) is longitudinally mounted on the left side of the inner cavity of the machine body (100), and a sliding roller group (130) is mounted on the left side of the inner cavity of the machine body (100) and on the right side of the linear motor (120). A shifting member (121) is movably connected to the output end of the linear motor (120), and the shifting member (121) can move linearly on the linear motor (120).
Citation Information
Patent Citations
Dynamic bearing outer frame polishing equipment
CN107538312A
Articulated device for grinding and polishing of round objects
WO2008084265A1